Struers Accutom-100 Instruction Manual
Hide thumbs Also See for Accutom-100:
Table of Contents

Advertisement

Accutom-100
16177025-04
Manual No.:
Instruction Manual
A
Revision
YYYY.MM.DD
Date of release

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Accutom-100 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Struers Accutom-100

  • Page 1 Accutom-100 16177025-04 Manual No.: Instruction Manual Revision YYYY.MM.DD Date of release...
  • Page 3: Table Of Contents

    Accutom-100 Instruction Manual Table of Contents Page Intended use ..............2 Safety Precaution Sheet ..........4 User’s Guide ..............8 Reference Guide ............81 Appendix: ..............109 Accutom-10/-100, Pre-Installation Checklist ... 110 Declaration of Conformity ........118...
  • Page 4: Intended Use

    Only to be operated by skilled/trained personnel. The machine is designed only to be used with Struers consumables specially designed for this purpose and this type of machine. The machine is for use in a professional working environment (e.g.
  • Page 5 The manual may mention accessories or parts not included in the present version of the equipment. The contents of this manual are the property of Struers. Reproduction of any part of this manual without the written permission of Struers is not allowed.
  • Page 6: Safety Precaution Sheet

    Accutom-100 Instruction Manual Safety Precaution Sheet Read carefully before use Ignoring this information and mishandling of the equipment can lead to severe bodily injuries and material damage. The machine must be installed in compliance with local safety regulations. All functions on the machine and any connected equipment must be in working order.
  • Page 7 The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for damage(s) to the user or the equipment. Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.).
  • Page 8 Accutom-100 Instruction Manual Icons and typography Struers uses the below icons and typographical conventions. A list of the Safety Messages used in this manual can be found in the chapter on Cautionary Statements. Always consult the Instruction Manual for information on the potential hazards marked by the icons fixed to the machine.
  • Page 9 Accutom-100 Instruction Manual General Messages NOTE indicates a risk of damage to property, or the need to proceed with special care. HINT indicates additional information and tips. Colour Inside Logo The 'colour inside' logo on the cover page of this Instruction Manual indicates that it contains colours which are considered to be useful for the correct understanding of its contents.
  • Page 10: User's Guide

    Accutom-100 Instruction Manual User’s Guide Table of Contents Page 1. Getting Started Device Description ................11 Checking the Contents of Packing............. 12 Unpacking Accutom ................12 Placing Accutom ................13 Recommended workbench dimensions ........13 Recommended Space ............. 13 Getting Acquainted with Accutom ............14 Front of Accutom ..............
  • Page 11 Accutom-100 Instruction Manual Cutting Method Parameters ............. 38 Cut-off wheel ................39 MultiCut ..................40 (Accutom-100 only) ............40 Return position ................40 Cutting Force Level..............41 Grinding Methods Parameters ............41 Cup wheel ..............42 Positioning Keys ................. 43 Setting Relative Zero Position ..........
  • Page 12 Accutom-100 Instruction Manual Creating a User Defined Cup Wheel in the Database ....... 55 Cutting Method Parameters ............... 56 Holder Rotation ................. 57 MultiCut Equal size ..............58 MultiCut Different Sizes ............59 Cutting Force Level:..............60 Optimising the Cutting Results ..........60 Grinding Method Parameters .............
  • Page 13: Getting Started

    Instruction Manual 1. Getting Started Device Description Accutom-100 is an automatic cut-off machine for cutting and grinding of the majority of solid and stable (non-explosive) materials. It has Y- movement of the cut-off wheel, a motorized X-arm and a built-in recirculation cooling unit.
  • Page 14: Checking The Contents Of Packing

    Accutom-100 Instruction Manual Checking the Contents of In the packing box you will find the following parts: Packing Accutom-100 Mains cables Triangle key for safety lock release Support pin Socket spanner, 17mm Tray (with paper) Allen key, 3 mm Brush (for cleaning) Hose for connection to exhaust, 51 mm dia.,2 m...
  • Page 15: Placing Accutom

    Accutom-100 Instruction Manual A lifting bar is recommended so that the two straps are kept  apart below the lifting point. Lift Accutom onto the table.  Lift the front of Accutom and carefully move into place.  CRUSHING HAZARD Take care not to trap fingers when handling the machine.
  • Page 16: Getting Acquainted With Accutom

    Accutom-100 Instruction Manual Getting Acquainted with Take a moment to familiarise yourself with the location and names of Accutom the Accutom components. MAIN SWITCH The main switch is located at the rear of Machine. The EMERGENCY STOP is located on the front of the machine.
  • Page 17: Front Of Accutom

    Accutom-100 Instruction Manual Front of Accutom Emergency Stop Flushing Hose   Front Panel (Details in Cutting motor   section 2. Basic Operation Hold-to-run button  Guard Cooling fluid tank   Exhaust  Rear of Accutom Exhaust Vacuum connection (plug) ...
  • Page 18: Inside The Chamber

    Accutom-100 Instruction Manual Inside the Chamber Specimen holder arm Cooling nozzles   Vacuum connection Wheel spindle   Flexible LED light Tray for cut off specimens  ...
  • Page 19: Safety Lock

    Accutom-100 Instruction Manual Safety Lock NOTE: The guard on Accutom can only be opened when the machine is connected to a power supply and the main power switch is on. To open the guard if the power is not connected: Remove the Cooling fluid tank.
  • Page 20: Supplying Power

    Accutom-100 Instruction Manual Supplying Power ELECTRICAL HAZARD Switch the power off when installing electrical equipment. The machine must be earthed (grounded). Check that the mains voltage corresponds to the voltage stated on the type plate on the side of the machine.
  • Page 21: Filling The Recirculation Tank With Cooling Fluid

    Use of gloves and safety goggles is recommended. With the tank in position under the chamber.  Fill the tank by pouring a 4% solution of Struers additive, Cooli Additive: 190 ml Cooli Additive and 4.5 l water through the hole in the base of the chamber.
  • Page 22: Optimising Cooling

     cooling. Maintain the correct concentration of additive in the cooling fluid  (percentage stated on the container of the Struers Additive, Cooli Additive). Remember to add Struers Additive each time you refill with  water. See hint on page 19.
  • Page 23: Flushing Hose

    Accutom-100 Instruction Manual Flushing Hose The Accutom comes complete with a flushing system. This enables the chamber to be rinsed clean of any debris discarded during the cutting / grinding process. Flushing is operated through the Control Panel keys and the hold-to-run button.
  • Page 24: Debris Collection

    Connection to an External Struers recommends the use of an exhaust system as workpieces Exhaust System may emit harmful gases when cut.
  • Page 25: Mounting A Cut-Off Wheel

    Accutom-100 Instruction Manual Mounting a Cut-off Wheel Lift the guard to the "open" position (the position where it will stay  up and open when released). CAUTION Mind the protruding safety catch when the guard is raised. Lift the cooling fluid nozzles to gain access to the cut-off wheel ...
  • Page 26 Accutom-100 Instruction Manual Remount the outer flange, with the machined face towards  the inner flange. Mount the flange screw.  Insert the support pin in the hole in the wheel spindle.  Gently fasten the flange screw using the socket spanner 17 mm.
  • Page 27: Mounting A Cup Wheel

    Accutom-100 Instruction Manual Mounting a Cup Wheel A cup wheel Flange Set is required when grinding on Accutom-100. Remove the standard flange set by pulling it away from the wheel spindle and replace with the cup wheel flange set. HINT: Store the standard flange screw together with the standard flange set.
  • Page 28 Accutom-100 Instruction Manual Remount the outer flange, with the machined face towards  the cup wheel. Insert the support pin in the hole in the wheel spindle.  Gently fasten the cup wheel flange screw using the socket  spanner 17 mm.
  • Page 29: Mounting A Specimen Holder

     connect to a vacuum pump. HINT: This piece of tube can be shortened to minimize the distance from Accutom-100 to the vacuum pump. Connect the other end of the hose to the vacuum inlet on  the rear of the machine.
  • Page 30: Basic Operation

    Accutom-100 Instruction Manual 2. Basic Operation This chapter describes the basic operation of the machine. Information on the advanced functions can be found in the Advanced Operation section of the Instruction Manual. Front Panel...
  • Page 31: Front Panel Controls

    Accutom-100 Instruction Manual Front Panel Controls Name Function Name Function Menu dependent multi- Multifunction knob. FUNCTION function key. See the bottom Turn/Push Turn knob to move the cursor  ↵ line of the individual screens. knob or to adjust settings.
  • Page 32: Reading The Display

    Accutom-100 Instruction Manual Reading the Display The display on the front panel provides different levels of status information. For example, when the machine is switched on using the Mains switch located at the rear, on the left-hand side of the machine, the display informs you about the physical configuration...
  • Page 33: Manoeuvring In The Menu Structure

    Accutom-100 Instruction Manual To select items in the menu: Manoeuvring in the Menu Structure  Turn knob to select a menu, method group or a parameter.   Push knob to open or activate the selection.  Press Esc to return to the Main menu.
  • Page 34: Software Settings

    Accutom-100 Instruction Manual Software Settings When switching Accutom on for the first time, the Select language screen will appear (to change the language after this, refer to Changing the Language)”.   Turn knob to select the language you prefer.
  • Page 35: Zero Positions

    Accutom-100 Instruction Manual Zero positions are calibrated at each start-up, or if reference Zero Positions positions have been lost. Changing the Language  Turn the knob to select Configuration.  Push knob to activate the Configuration Menu.   Push knob to activate the Options Menu.
  • Page 36: Editing Numeric Values

    Accutom-100 Instruction Manual  Turn knob to select the language you prefer.    Push knob to accept the language. The Options menu now appears in the language you have  chosen. Check if there are any other settings that need changing ...
  • Page 37: Editing Alphanumeric Values

    Accutom-100 Instruction Manual Turn knob to select the alphanumeric value to be changed, Editing Alphanumeric Values  e.g. Return position   Push knob to edit the value.  A pop-up menu appears.   Turn knob to select the correct choice.
  • Page 38: Main Menu

    Accutom-100 Instruction Manual Main menu The Main menu is the highest level in the menu structure. From this menu, you can enter the Cutting methods, Grinding methods, Maintenance and Configuration menus.
  • Page 39: Editing A Method

    Accutom-100 Instruction Manual Editing a Method From the cutting method screen:  Press F1  A pop-up menu appears.  Turn knob to select Copy.  Push knob to make a copy of the method.  HINT: Methods can be locked to prevent making changes.
  • Page 40: Cutting Method Parameters

    Accutom-100 Instruction Manual Cutting Method Parameters Cutting method Cut-off wheel Feed speed Rotation Cut length MultiCut Cut-off wheel rotation Cut-off wheel return Cutting force...
  • Page 41: Cut-Off Wheel

    Press F1 for the Material guide menu.  Select your Material and the diameter of Cut-off wheel in the pop-up menu and Accutom will suggest the suitable Struers cut-off wheel, and automatically retrieve the recommended rotational speed for that specific wheel.
  • Page 42: Multicut

    Accutom-100 Instruction Manual 2 MultiCut modes are available: MultiCut (Accutom-100 only) Icon Mode Single cut. MultiCut 1 Cut up to 20 slices of equal thickness MultiCut 2 Cut up to 20 slices of varying thickness For a detailed description of the...
  • Page 43: Cutting Force Level

    Accutom-100 Instruction Manual There are three available force levels: Cutting Force Level For a detailed description on the Cutting Method Parameters Grinding Methods Parameters their use, see the Reference Guide section of the Instruction Manual. Grinding method Cup wheel Feed speed...
  • Page 44: Cup Wheel

    Accutom-100 Instruction Manual Select Cup wheel and Push the knob. Cup wheel  Select the cup wheel from the pop-up menu.  Parameter Setting Change Default Increment Wheel Recommended Speed setting for Cup 300- 5000 rpm 50 rpm wheel Feed 0.1 mm/sec Recommended...
  • Page 45: Positioning Keys

    Accutom-100 Instruction Manual Positioning Keys The Positioning menu is displayed when the Positioning keys are pressed once. Press the hold-to run button and the positioning keys to move  the specimen holder arm / cut-off wheel with open guard. The positioning screen disappears after 5 s or when pressing ESC.
  • Page 46: Moving To Relative Zero Position

    Accutom-100 Instruction Manual Moving to Relative Zero Position To move the workpiece to X relative zero position: Close the guard  Select X = 0, and press Enter.  To move the cut-off wheel to Y relative zero position: Close the guard ...
  • Page 47: Starting A Cutting Process

    Accutom-100 Instruction Manual Starting a Cutting Process Clamp the workpiece securely in the specimen holder. Clamping the Workpiece  When cutting with rotation or oscillation, the workpiece and the specimen holder should be clamped so that they rotate evenly around the centre of the workpiece.
  • Page 48: The Cutting Process Screen

    Accutom-100 Instruction Manual The Cutting Process Screen The Cutting process screen shows information about the cutting process including: Cutting Parameters • • Motor Information Countdown timer • Method Motor load Feed speed Timer Countdown Cut-off wheel speed MultiCut Length of cut...
  • Page 49: Motor Load

    Accutom-100 Instruction Manual Motor load Actual load on motor MultiCut MultiCut option off/selected Timer Countdown An estimate of time remaining for the cutting process. Accutom automatically stops cutting when the cutting process is Manual Stop complete, but can be stopped at any time during operation by pressing STOP ...
  • Page 50: Starting A Grinding Process

    Accutom-100 Instruction Manual Starting a Grinding Process Clamp the specimen securely in the specimen holder. Clamping the Specimen  When grinding with oscillation, the specimen and the specimen holder should be clamped so that they rotate evenly around the centre of the specimen.
  • Page 51: The Grinding Process Screen

    Accutom-100 Instruction Manual The Grinding Process Screen The Grinding process screen shows information about the grinding process including: Grinding Parameters • • Motor Information Countdown timer • Method Removal Feed speed Motor load Cup wheel speed Timer Countdown Value selected...
  • Page 52: Motor Load

    Accutom-100 Instruction Manual Motor load Actual load on motor Timer Countdown An estimate of time remaining for the grinding process. Accutom automatically stops grinding when the grinding process is Manual Stop complete, but can be stopped at any time during operation by pressing STOP ...
  • Page 53: Advanced Operation

    Accutom-100 Instruction Manual 3. Advanced Operation Maintenance Menu Information regarding the equipment, mainly to be used in Service functions Menu connection with service. All cutting methods, grinding methods or the parameters in Reset functions Menu the Configuration menu can be reset to default values.
  • Page 54: Configuration Menu

    It is possible to select two different operation modes: Configuration or Production. Use Water Can be set to Yes or No. However, Struers recommends that the cooling fluid is set to Yes whilst cutting and grinding. Default Glass Accutom has a built-in calculator to help...
  • Page 55: Changing Operation Mode

    Accutom-100 Instruction Manual Final sweeps To achieve the best surface finish, the number of final sweeps can be set to a maximum of 10. Align before Can be set to Yes (default) or No. grinding To achieve the best grinding precision, the Specimen holder arm is aligned by moving the X axis back and then forwards.
  • Page 56: New Pass Code

    Accutom-100 Instruction Manual New Pass Code NOTE: When a pass code is set, the operator has five attempts to enter the correct pass code after which Accutom will be locked. Re-start Accutom using the Main Switch then enter the correct Pass Code.
  • Page 57: Creating A User Defined Cup Wheel In The Database

    Accutom-100 Instruction Manual Enter a name for the wheel using the text editor.  Use the knob and the Up Down keys to select then input the text desired. (Press F1 to toggle between upper and lower-case letters). (Press Esc to abort the changes, and preserve the original setting, press Esc twice to return to the Main menu.)
  • Page 58: Cutting Method Parameters

    MEDIUM 1000-5000 0.30 Soft and ductile non 0.05- 70-400 MEDIUM 1000-5000 ferrous metals 0.30 Plastics and very 0.05- < 100 MEDIUM max. 1200 soft metals 0.30 For additional help in developing methods, contact our team of application specialists on application_dk@struers.dk.
  • Page 59: Holder Rotation

    Accutom-100 Instruction Manual Rotation is generally used when cutting round workpieces. Holder Rotation By moving the surface of the cut, the feed speed and cut-off wheel speed can be increased without causing excess build-up of heat. The specimen will also have a more uniform scratch pattern on...
  • Page 60: Multicut Equal Size

    For example, if the workpiece has an uneven edge. Drift Correction The nominal thickness values for all Struers Value cut-off wheels are already saved within the wheel definitions. Whenever a cut-off wheel is selected, that particular wheel- thickness will automatically be used.
  • Page 61: Multicut Different Sizes

    This cuts a scrap of material, which you will not use. For example, if the workpiece has an uneven edge. The nominal thickness values for all Struers Drift Correction cut-off wheels are already saved within Value the wheel definitions.
  • Page 62: Cutting Force Level

    The following table has some guidelines on how to achieve some Optimising the Cutting Results common objectives: Objective Recommendation Better cutting Clamp the workpiece securely using Struers’ range of Specimen Holders. Better surface Use lowest recommended feed speed, highest quality recommended wheel speed and no specimen holder rotation.
  • Page 63: Grinding Method Parameters

    20-30 µm High 0.1-0.3 5-10 µm 4000 Sintered carbides, hard ceramics and > 600 B0PXX Medium 0.3-0.5 10-20 µm hard 0.5-1.0 20-30 µm composites Ductile 10P13 For additional help in developing methods, contact our team of application specialists on application_dk@struers.dk.
  • Page 64: Holder Rotation

    Accutom-100 Instruction Manual Oscillation is used when a more uniform scratch pattern on Holder Rotation the surface and optimal planeness is required. Oscillation is also used for fragile materials as there is a better distribution of the force used during grinding.
  • Page 65 Accutom-100 Instruction Manual Press ESC then set the stop position to 0.125 mm. After having defined the amount of material to be removed, move  the specimen slightly away from the cup wheel, in the Y- direction. Press START ...
  • Page 66: Grinding Thin Sections

    Accutom-100 Instruction Manual Grinding Thin Sections This method is mainly used for mineralogy. Grind the ceramic plate of the vacuum holder so that it is plane, Preparing the Glass Slides  parallel to the cup wheel. Set the relative X-position to zero.
  • Page 67: Grinding Length

    Accutom-100 Instruction Manual Reposition the specimen close to the cup wheel.  Press START  to grind the specimen down to the correct  thickness. HINT: Alternatively, zero the X position after the last slide has been ground. With positioning mode set to Relative mode, input the stop position as the thickness of the specimen –...
  • Page 68: Maintenance

    Clean the cutting chamber thoroughly if the Accutom is not to be used for a longer period of time. Daily Inspection Accutom-100 must be checked before use. Do not use the machine until any damage is repaired. Visually inspect the guard for signs of wear or damage (e.g.
  • Page 69: Daily Maintenance

    Accutom-100 Instruction Manual Daily Maintenance Machine Clean all accessible surfaces with a soft, damp cloth.  NOTE: Do not use a dry cloth as the surfaces are not scratch resistant. Grease and oil can be removed with ethanol or isopropanol.
  • Page 70: Weekly

    Clean painted surfaces and the control panel with a soft damp  cloth and common household detergents. For heavy duty cleaning, use Struers Cleaner (Cat. No. 49900027). Clean the guard with a soft damp cloth and a common household ...
  • Page 71: Checking The Cooling Fluid Tank

    Refill if necessary. Replace the cooling fluid if it appears dirty (build up of cutting debris). Remember to add Struers additive, Cooli Additive. To check the concentration of additive, use a refractometer. Please see the instructions for use on the label.
  • Page 72: Cleaning The Cooling Fluid Tank

    Replace the screw cap.  Slide the tank back into position.  Fill the tank by pouring a 4% solution of Struers additive, Cooli  Additive: 190ml Cooli Additive and 4.5 l water through the hole in the base of the chamber For water-sensitive materials, use Struers Water-Free Cooling Fluid.
  • Page 73: Yearly

    (electromechanical, electronic, mechanic, pneumatic etc.) Emergency Stop Start a cutting process.  Activate Emergency stop.  If the process does not stop, press STOP  and contact Struers Service. Activate Emergency stop.  Press START .  If the machine starts, press STOP  and contact Struers Service.
  • Page 74: Safety Lock

    If it opens, press STOP  and contact Struers Service. Open the guard.  Press START .  If the process starts, press STOP  and contact Struers Service. Start a process.  Press STOP .  If it is possible to open the guard while the cut-off wheel/cup wheel still rotates, contact Struers Service.
  • Page 75: Maintenance Of Cut-Off Wheels And Cup Wheels

    Accutom-100 Instruction Manual Maintenance of Cut-off Wheels and Cup Wheels HINT: For detailed maintenance instructions for the Cut-off Wheels and Cup Wheels, please see the Instruction Manual supplied with the wheels. These cut-off wheels are sensitive to humidity. Therefore, do not mix Abrasive Cut-off Wheels new, dry cut-off wheels with used humid ones.
  • Page 76: Dressing Diamond And Cbn Cut-Off Wheels

    Accutom-100 Instruction Manual A newly dressed cut-off wheel will give an optimum cut. A badly Dressing Diamond and CBN Cut- maintained and dressed cut-off wheel demands a higher cutting off Wheels pressure that will result in more frictional heat. The wheel may also bend and cause a skew cut.
  • Page 77: Changing Cooling Pump Tubes

    Accutom-100 Instruction Manual Changing Cooling Pump Tubes To exchange the tube: Remove the four screws on the protection plate on the rear of  the machine. Remove the three screws on the cover on the cooling pump.  Remove the tube from the pump axle.
  • Page 78: Spare Parts

    Replace the pump cover and the protection plate.  Spare Parts For further information, or to check the availability of replacement parts, please contact your local Struers Service department. Contact information is available on Struers.com.
  • Page 79: Cautionary Statements

    Safety critical components are to be replaced after a maximum lifetime of 20 years. The guard must be replaced after a lifetime of 3 years. Contact Struers Service for information. ELECTRICAL HAZARD Switch the power off when installing electrical equipment.
  • Page 80 Accutom-100 Instruction Manual CAUTION Avoid skin contact with the additive for cooling fluid. Always wear gloves and goggles. Do not start the flushing until the flushing hose is pointing into the cutting chamber. CAUTION Prolonged exposure to loud noises may cause permanent damage to a person’s hearing.
  • Page 81: Transport And Storage

    Package the machine securely before transportation. Insufficient packaging could cause damage to the machine and will void the warranty. Contact Struers Service for advice. Struers recommends that all original packaging and fittings are kept for future use. Follow these steps: Clean the machine.
  • Page 82: Disposal

    Accutom-100 Instruction Manual 7. Disposal Equipment marked with a WEEE symbol contains electrical and electronic components and must not be disposed of as general waste. Please contact your local authorities for information on the correct method of disposal in accordance with national legislation.
  • Page 83: Reference Guide

    Accutom-100 Instruction Manual Reference Guide Table of Contents Page 1. Struers Knowledge ..............82 2. Accessories and Consumables Accessories ..................83 Consumables ..................83 Cut-off Wheels ................83 Cup Wheels ..................83 Other consumables..............84 3. Trouble-Shooting ..............85 4. Service ..................
  • Page 84: Struers Knowledge

    Accutom-100 Instruction Manual 1. Struers Knowledge Materialographic sectioning is where most microstructure analysis begins. A good understanding of the abrasive cutting process can help to select suitable clamping and cutting methods and thereby ensure the high-quality cut. Minimizing cutting artefacts will help the remaining materialographic process and act as a good base for efficient and high-quality preparation.
  • Page 85: Accessories And Consumables

    (e.g. seals and tubes), where the damage can be directly related to the use of non-Struers consumables. Please refer to the Selection Guide in the Struers Consumables Cut-off Wheels Catalogue. Please refer to the list of Cup Wheels in the Struers Consumables Cup Wheels Catalogue.
  • Page 86: Other Consumables

    49900070 Tube for Water-free Cutting Pump tube for use with Water-free Cutting Fluid 1 pc. 05996921 Dressing stick Aluminium oxide stick. 1 pc. 40800044 Visit the Struers e-shop to see the latest additions to the Struers consumables range. www.e-shop.struers.com.
  • Page 87: Trouble-Shooting

    Accutom-100 Instruction Manual 3. Trouble-Shooting Message Explanation Action Re-start. If error remains, contact Struers Service. Please make a note of the Reason code displayed Guard opened when starting Close the guard to a process. continue in process. If the guard is closed check that the safety lock release is re-activated.
  • Page 88 Accutom-100 Instruction Manual Message Explanation Action Not enough space for Yes – the machine will cut the selected cut length. to the max. available length. No –Edit the Length of cut or re-position the workpiece. Not enough space for Edit the method or re- the selected MultiCut position the workpiece.
  • Page 89 Wait until the motor has cooled down approx. 20- 30 minutes and then continue with lower load. Check that the safety lock release is activated. Then restart the machine. Contact Struers Service. Please make a note of the Error code displayed.
  • Page 90 Accutom-100 Instruction Manual Message Explanation Action Re-start. If error remains, contact Struers Service. Error Explanation Action Machine Problems No, or insufficient cooling fluid. Level in the cooling fluid tank too Check that there is sufficient low. water in the Cooling fluid tank.
  • Page 91 Incorrect clamping of Clamp the workpiece securely, the workpiece. e.g. Struers’ Specimen Holder CATAL, which is designed for clamping longer workpieces on both sides. HINT: Refer to the Accutom-10/- 100 Brochure for details of the range of Specimen Holders available.
  • Page 92 The nut must be tightened properly. Incorrect clamping of Clamp the workpiece securely, the workpiece. Struers’ Specimen Holder e.g. CATAL which is designed for clamping longer workpieces on both sides. HINT: Please refer to Accutom Brochure...
  • Page 93 Clamp the workpiece on both clamped. the workpiece during cutting. sides of the cut-off wheel so that the cut stays open, e.g. Struers’ Specimen Holder CATAL, which is designed for clamping longer workpieces on both sides. HINT: Refer to the...
  • Page 94: Service

     Various topics can be selected for information on the condition of the different components. Service information can also be used in cooperation with Struers Service for remote diagnostics of the equipment. Service information is read-only information, machine settings cannot be changed or modified.
  • Page 95: Service Check

    (electromechanical, electronic, mechanical, pneumatic, etc.). Contact Struers Service for information. Struers recommends that a regular service check be carried out after every 1,500 hours of use. Struers offers a range of comprehensive maintenance plans to suit the requirements of our customers. This range of services is called ServiceGuard.
  • Page 96: Spare Parts And Diagrams

    Temperature- main motor rated inductive sensors Speed Sick Inductive IMB08-02BPSVU2K sensor Y- proximity movement sensors Hold-To- Schurter Metal 1241.6931.1120000 Run button line swicthes Lock relay Finder Relay 38.51.0.024.0060 interface modules Struers' Cat. No. are listed in the Spare Parts list...
  • Page 97 Contact Struers Service for information. NOTE: Replacement of Safety critical components can only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). Safety critical components may only be replaced by components with at least the same safety level.
  • Page 98: Spare Parts List

    Accutom-100 Instruction Manual Spare Parts List Spare Part El.Ref. Cat no: Interlock locking device 2SS00025 Frequency inverter 2PU32056 Emergency Stop button 2SA10400 Emergency Stop contact 2SB10071 Module holder 2SA41605 Guard 16170044 Magnetic sensor 2SS00130 KS1, Safety relay unit 2KS10006 KS2,...
  • Page 99: Diagrams

    Accutom-100 Instruction Manual Diagrams Title Block Diagram, Accutom 16173051 Circuit Diagram, Accutom (4 pages) 16173101 Air Diagram, Accutom 16171004 Water Diagram, Accutom 16171003 See the following pages.
  • Page 100: 16173051 Accutom, Block Diagram

    Cut off wheel Grinding wheel 300-5000 RPM CONN. FOR INITIAL Namur sensor Namur sensor PROGRAMMING X movement FREQUENCY INVERTER 550W LOCK RELAY CONN. FOR STRUERS BUZZER L1/N MEMORY MODULE Temp. measur. PTC 155°C input CO NN. FOR DEBUG D 370W X110 Power...
  • Page 101: 16173101 Accutom, Circuit Diagram

    1 x AWG16 DC Motor XPE9 XPE10 XPE12 XPE6 XPE14 XPE8 24V / 12W REV A: RSZ STRUERS A/S Pederstrupvej 84 To Page 2 A4 X3 Base plate Base Front plate Base plate Safety relay plate Base plate Pump DK-2750 Ballerup...
  • Page 102 X3:1-4 X801-1 A1 X801-2 A2 Rotation X801-3 B1 stepper X801-4 B2 motor 4 x 0.25mm² REV A: RSZ STRUERS A/S Pederstrupvej 84 DK-2750 Ballerup Denm ark Accutom - 10/100, Circuit Diagram SLS Siiize CAGE Code DWG NO 16173101 Scallle Sheettt...
  • Page 103 A-100 CONN. FOR DEBUG Sample rotation machine only X12-4 Start X12-5 Stop X12-6 X, left, fast CONN. FOR STRUERS MEMORY MODULE X, right, fast Y, back X, left, slow X, right, slow CONN. FOR INITIAL PROGRAMMING Y, front Type info...
  • Page 104 IEC60850-1 Base plate S1.3 Emergency stop Trinamic Control unit K2.1 Pump Y-movement X-movement Rotation REV A: RSZ STRUERS A/S Pederstrupvej 84 DK-2750 Ballerup Denm ark Accutom - 10/100, Safety circuit Siiize CAGE Code DWG NO 16173101 Scallle Sheettt Tuesday,,, Febrrruarrry 05,,, 2019...
  • Page 105: 16171004 Accutom, Air Diagram

    16171004 Accutom, Air diagram TO VACUUM HOLDER Accutom First version 2019-01-10 2019-01-10 Crea. date Appr. date Revision Revision description Draw. Init Appr. Init yyyy-mm-dd yyyy-mm-dd Material: Scale: Format: Tolerance: DS/ISO 2768- Weight : Description: Rev: Pederstrupvej 84 DK-2750 Ballerup/Copenhagen 16171004 - Air diagram Denmark Phone:+45 44 600 800 Fax:...
  • Page 106: 16171003 Accutom, Water Diagram

    16171003 Accutom, Water Diagram Cleaning pistol Outlet back to reservoir Cooling nozzles Absorber Pump Accutom Accutom chassis sink Build in reservoir Cooling medium 2018-11-20 2019-03-26 Crea. date Appr. date Revision Revision description Draw. Init Appr. Init yyyy-mm-dd yyyy-mm-dd Material: Scale: Format: Tolerance: DS/ISO 2768- Weight :...
  • Page 107: Legal And Regulatory

    Pursuant to Part 15.21 of the FCC Rules, any changes or modifications to this product not expressly approved by Struers ApS could cause harmful radio interference and void the user’s authority to operate the equipment.
  • Page 108: Technical Data

    Accutom-100 Instruction Manual 7. Technical Data Subject Specifications Specimen holder rotation and oscillation Yes Automatic rotation of specimen holder Motor rotation speed 300-5000 rpm adjustable in steps of 50 rpm Grinding – Feed speed: 0.5 - 7.5 mm/s adjustable in steps of 0.5 mm/s Cutting –...
  • Page 109 Accutom-100 Instruction Manual Subject Specifications Software and electronics Controls Touch pad and push/turn knob Memory FLASH-ROM/RAM/NV-RAM LC Display TFT-colour 320 x 240 dots with LED back light Operating environment A-weighted sound emission pressure level at Noise level workstations. = 67 dB(A) (measured value)
  • Page 110 Accutom-100 Instruction Manual Subject Specifications EU Directives Please refer to the Declaration of Conformity Safety Circuit Categories EN60204-1, Stop Category 0 Guard safety switch system EN ISO 13849-1, Cat. 3, PL d EN60204-1, Stop Category 0 Guard lock EN ISO 13849-1, Cat. 3, PL b...
  • Page 111: Appendix

    Accutom-100 Instruction Manual Appendix:...
  • Page 112: Accutom-10/-100, Pre-Installation Checklist

    , PH2 and H4 Required Accessories and Consumables (ordered separately) (Please refer to the Accutom Brochure and the Struers Consumables Catalogue for details of the range available). Recommended Exhaust system: 30 m /h / 1,060 ft /h at 0 mm/0" water gauge...
  • Page 113 Width: min. 70 cm / 27.6” Depth: min. 80 cm / 31.5” HINT: A table unit designed for Struers’ table top machines is available as an accessory Cat. No. 06266101. Recommended Space To facilitate easy access for service technicians, allow sufficient spacearound the machine.
  • Page 114 Accutom-10/-100, Pre-Installation Checklist Dimensions Front Side Centre of Gravity...
  • Page 115 Accutom-10/-100, Pre-Installation Checklist Lifting NOTE: Do not lift Accutom using the light grey body. Remove the recirculation tank before lifting Accutom. Always lift from underneath the machine. A crane and 2 lifting straps are required to lift the machine off With a crane the shipment pallet.
  • Page 116 Accutom-10/-100, Pre-Installation Checklist Power Supply The mains plug The mains plug must be easily accessible and be between 0.6 m and 1.9 m above the ground. (An upper limit of 1.7 meters is recommended). The machine shipped with 2 types of Mains cables (length 2.5 m/ 8.2'). The 2-pin (European Schuko) plug: - single-phase connections.
  • Page 117 Accutom-10/-100, Pre-Installation Checklist Safety Specifications Safety Circuit Categories Designed to comply with a minimum of Guard safety switch EN60204-1, Stop Category 0 system EN ISO 13849-1, Cat. 3, PL d EN60204-1, Stop Category 0 Guard lock EN ISO 13849-1, Cat. 3, PL b EN60204-1, Stop Category 0 Hold-to-run function EN ISO 13849-1, Cat.
  • Page 118 Accutom-10/-100, Pre-Installation Checklist Water Supply  Required  Option Cooling fluid is supplied from the integrated recirculation unit (capacity 4.75 l / 1.25 gallon). A kit for connection to an external recirculation unit is available as an optional accessory. Water outlet – Drain ...
  • Page 119 Vacuum pump  Required  Option Accutom-100 can be used with a vaccum chuck which require that a vacuum pump is connected to the machine. The Vacuum pump must be able to create at least 900 mbar vacuum. Ambient Conditions 5 - 40 °C...
  • Page 120: Declaration Of Conformity

    Declaration of Conformity 16177901 F EU / UE / EL / EC / EE / ES / EÚ / AB Manufacturer Struers ApS Pederstrupvej 84 제조사 DK-2750 Ballerup, Denmark 적합성 선언서 Accutom-100 Name / / 제품명 Accutom-100 Model / / 모델...
  • Page 122  Pederstrupvej 84 DK-2750 Ballerup Denmark...

This manual is also suitable for:

Accutom-10

Table of Contents