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Related Manuals for PIAB KHVG Series
Summary of Contents for PIAB KHVG Series
- Page 1 KHVG SERIES ASSEMBLY MANUAL KHVG SERIES ASSEMBLY MANUAL Rev: 06...
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Page 2: Table Of Contents
KHVG SERIES ASSEMBLY MANUAL INDEX GENERAL SAFETY INSTRUCTIONS ................................3 DANGEROUS AREAS ......................................5 PICTOGRAMS ........................................6 R.E.S.S. APPLIED AND RESPECTED ................................7 INSTALLATION ........................................9 WORKING CYCLE DETAILS ..................................... 11 PARTS LIST .......................................... 12 MAINTENANCE ......................................... 13 PROBLEMS/SOLUTIONS ....................................14 ACCESSORIES ........................................ -
Page 3: General Safety Instructions
KHVG SERIES ASSEMBLY MANUAL GENERAL SAFETY INSTRUCTIONS The correct use of pneumatic of the component; the filter grade equipment within a system is the should be at least 5 µm. Air Safety instructions responsibility of the system designer containing excessive quantities of Handle the components with care. - Page 4 They must not be deformed; Have a uniform height over the entire gripping surface. Any height differences must be reported in the agreement. If they are not reported, Piab AB and / or Kenos will not be responsible for malfunction. Not intended use The gripper must not be used: For uses other than those established by the manufacturer or reported in this manual;...
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Page 5: Dangerous Areas
KHVG SERIES ASSEMBLY MANUAL DANGEROUS AREAS Areas with danger of crushing Areas with danger of air ejection Notes for the final manufacturer of machinery and end user It is prohibited stopping or passing through the work area of the gripper module. In case of electrical or pneumatic supply failure, the load handled by the module is released. -
Page 6: Pictograms
KHVG SERIES ASSEMBLY MANUAL PICTOGRAMS PIC. DESCRIPTION Generic danger. Warning! Danger of crushing or entrapment of upper limbs! Danger of air ejection or expulsion of particles! Pictograms related to the operator's qualification highlighted in this manual PIC. DESCRIPTION PICTOGRAMS Generic operator: operator without specific skills, able to perform only simple tasks on the orders of qualified technicians. -
Page 7: Applied And Respected
KHVG SERIES ASSEMBLY MANUAL 4. R.E.S.S. APPLIED AND RESPECTED Essential Health and Safety Requirement Compliance 1 ESSENTIAL SAFETY AND PROTECTION OF HEALTH 1.1 General considerations 1.1.1 definitions √ 1.1.2 Principles of safety integration √ 1.1.3 Materials and products √ 1.1.4 Lighting 1.1.5 Design of machinery to facilitate its handling... - Page 8 KHVG SERIES ASSEMBLY MANUAL Essential Health and Safety Requirement Compliance 1.5 Risks due to other hazards 1.5.1 Electric Power 1.5.2 Static Energy 1.5.3 Energy supply other than electricity √ 1.5.4 Assembly errors 1.5.5 Extreme temperatures 1.5.6 Fire 1.5.7 Explosion 1.5.8 Noise √...
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Page 9: Installation
KHVG SERIES ASSEMBLY MANUAL INSTALLATION Mounting on the handling system and pneumatic connection The gripping system is secured with the aid of slot nuts. Special slots for these nuts are provided in the aluminium profile. The gripper can be mounted either directly, via a robot flange or via spring mountings. Information about the special slot nuts are present in the section dedicated to the accessories. - Page 10 KRV Kenos reverse valve Filter Vacuum distributor Kenos vacuum gripper KHVG series Sequence of activation: 1. At the start-up the system is in stand-by condition, whereby the KRV (C) valve is at neutral position and the cylinders on KHVG (F1, F2…….) are in the release position (suction chambers blocked).
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Page 11: Working Cycle Details
KHVG SERIES ASSEMBLY MANUAL WORKING CYCLE DETAILS The working cycle of the KHVG gripper module with check valve technology consists of distinct stages: Positioning the module at the object to handle with the grip pad parallel to the grip surface. -
Page 12: Parts List
KHVG SERIES ASSEMBLY MANUAL PARTS LIST Aluminum profile is an extruded aluminum section and is available Pos. Description in different lengths. G 1-1/4” or G 2” external vacuum connection Close covers are made of aluminum properly finished. Grip/release switching cylinder... -
Page 13: Maintenance
KHVG SERIES ASSEMBLY MANUAL MAINTENANCE Foam maintenance The foam that builds the gripping surface can be damaged during normal use. The medium lifetime depends on many factors: nature of the handled objects, quality of the gripping surface, work conditions, cycle times, etc. -
Page 14: Problems/Solutions
KHVG SERIES ASSEMBLY MANUAL b. Maintenance plan Daily Weekly Monthly Every 6 months Every 12 months Check Max vacuum level • Check the check valves • Check tightenings • Check the foam • Check supply air pressure • Check the electrical connection •... -
Page 15: Accessories
KHVG SERIES ASSEMBLY MANUAL 10. ACCESSORIES T-slot nut kits: Item n. PIAB Description 0209862 T-slot nut kit 11079-M4-U10 - 4pcs 0209585 T-slot nut kit 11080-M5-U10 - 4pcs 0209586 T-slot nut kit 11081-M6-U10 - 4pcs 0209588 T-slot nut kit 11082-M8-U10 - 4pcs b. - Page 16 KHVG SERIES ASSEMBLY MANUAL d. Hose Clamps: Item n. PIAB Description 0208957 Hose Clamp KB-45-60 0208958 Hose Clamp KB-55-70 0208959 Hose Clamp KB-70-90 Hoses: Item n. PIAB Description 0210867 Hose KTU-M-41-32-PU 0210660 Hose KTU-M-49-40-PU 0210661 Hose KTU-M-61-50-PU 0210868 Hose KTU-M-70-60-PU Monitoring: Item n.
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Page 17: Technical Data
KHVG SERIES ASSEMBLY MANUAL 11. TECHNICAL DATA Description Supply air connection size for cylinder G 1/8” connection Air quality DIN ISO 8573-1 class 4 Optimal cylinder air supply pressure 0.5 MPa b. Temperature Description Operating temperature environment 0-50° (32-122F) Operating temperature workpiece 0-50°... -
Page 18: Pneumatic Diagram
1f = PRESSURE AIR FOR CYLINDER CONTROL (PU) 2a = VACUUM 2b = VACUUM FOR BLOWER b. Pneumatic diagram for “Example of connection” Pos. Description Blower Vacuum relief valve Filter KRV Kenos reverse valve Vacuum distributor Kenos vacuum gripper KHVG series Page 18 of 26... - Page 19 KHVG SERIES ASSEMBLY MANUAL Kenos reverse valve (KRV) settings: SUCKED AIR AIR DISCHARGED INTO THE ENVIRONMENT OR BLOWED IN THE HEAD COMPRESSED AIR FOR CONTROL OF CYLINDERS Legend: BLOWER VACUUM RELIEF VALVE KRV VALVE GRIPPER VACUUM VACUUM FOR BLOWER KRV valve in...
- Page 20 KHVG SERIES ASSEMBLY MANUAL KRV valve in the blowing position Page 20 of 26...
- Page 21 KHVG SERIES ASSEMBLY MANUAL KRV valve in the neutral position Page 21 of 26...
- Page 22 KHVG SERIES ASSEMBLY MANUAL KRV valve in the ERROR position Page 22 of 26...
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Page 23: Spare Parts
KHVG SERIES ASSEMBLY MANUAL 13. SPARE PARTS Vacuum gauge Item n. PIAB Description 3101602 Vacuum Gauge b. Spare parts kit KHVG Item n. PIAB Description 0212713 Spare parts kit KHVG 8x Cover screw KVG120-60-ISO 14580 – M5 x 20 (1) - Page 24 KHVG SERIES ASSEMBLY MANUAL Foam spare parts There are different types of foam spare part. If you are unsure which type you have please check the part code of your configured KHVG product, the first part of the code is the foam spare part code, when you put “FOAM” in front, see below.
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Page 25: Warranties
KHVG SERIES ASSEMBLY MANUAL 14. WARRANTIES The Seller gives its Customers a one-year warranty from the receipt of the Products, accessories, control devices end • Kenos products included. It is a duty of the Buyer to check the goods at the time of delivery at the agreed destination. Complaints relating to •... - Page 26 KHVG SERIES ASSEMBLY MANUAL www.piab.com BRAZIL – Sao Paulo GERMANY – Schmallenberg POLAND – Gdansk Email: info-sweden@piab.com Phone: +55 11 4492 9050 Robotic gripping Phone: +48 58 785 08 50 Email: info-brasil@piab.com Phone: +49 (0) 29 72/962 17-11 Email: info-poland@piab.com UNITED KINGDOM –...
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