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Summary of Contents for PIAB Kenos KCS Series
- Page 1 Manual Kenos ® KCS Series...
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Page 3: Table Of Contents
It is intended exclusively for use by persons authorized in your company. The transfer to third parties can only take place with the prior written consent of Piab AB. All is protected under the copyright law. Transmission to third parties and reproduction of this... -
Page 4: General Safety Instructions
General safety instructions module. Ensure that the components are properly Pneumatic supply and secured; regularly check that connection connections are in good The supply pressure should not working order, as high cycles or exceed the recommended one vibrations may cause them to of 7 bar. - Page 5 Assembly Prior to any maintenance work, or on one side and well Compressed air may be check the conditions to prevent protected. dangerous if used by unskilled the sudden release of pieces, personnel. Assembling, using then suspend Waste disposal pneumatic/electrical supply, and In case of disposal of the system and maintaining systems should solely be carried out by...
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Page 6: Identification Data And Product Number
Each product is identified by a label on which the reference data of the same are indelibly marked. For any communication with PIAB or service centers always quote these references. Failure to comply with the above rules may cause malfunctions, damage, injury, including with serious consequences. -
Page 7: Overview
® Kenos KCS Manual Overview Part list with flow reduction version Description Pneumatic supply G1/8” connection for vacuum (1a) Pneumatic supply G 1/8” connection for blow-off (1b) Pump unit Foam gripper unit Page 6 of 34... - Page 8 ® Kenos KCS Manual Part list with bag cup version Description Pneumatic supply G1/8” connection for vacuum (1a) Pneumatic supply G 1/8” connection for blow-off (1b) Pump unit Bag cup unit Page 7 of 34...
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Page 9: Work Cycle Details
® Kenos KCS Manual Work cycle details Work cycle details for Flow reduction and Bag cup version: The working cycle for a KCS gripping module follows the steps showed in the bellow: Positioning the module at the object to handle with the grip pad parallel to the grip surface. 2. -
Page 10: Installation
Kenos ® KCS Manual Installation Mounting on the adapter system The pump unit is mounted on the special adapter system Pos. Description Special adapter system Pump unit Adapter fixing screws Page 9 of 34... -
Page 11: Quick Change System
Kenos ® KCS Manual Quick change system The pump unit and the gripper modules are connected by a quick change system. Attention: the point 1 need to be aligned with the indication B. Pos. Description Quick change system Metal threaded insert for quick change system locking Pump unit Bag cup unit Foam gripper unit... - Page 12 Kenos ® KCS Manual Connecting integrated solenoid valve (V1 / V3) Pos. Description Connection G 1/8” compressed air for pneumatic supply Connection G 1/8” compressed air for blow off Solenoid valve, vacuum, N.C. / N.O. Vacuum sensor Connector M8 3 pin male Specifications for solenoid valves Fluid Operating pressure range (MPa/psi)
- Page 13 Kenos ® KCS Manual Round head combination screw Push-turn slotted locking type (Type D) M3x31, Matt nickel plated While pressing, turn in the direction of the arrow. If it is not turned, it can be opened in the same way as the non-locking type.
- Page 14 ® Kenos KCS Manual ► M8 connector has an indication of IP65 (enclosure) that give protection to dust and water. Take note, however, that the product is not designed to be used in contact with water. ► Do not use a tool to mount the connector, as this may cause damage. Only tighten by hand. (0.4 to 0.6 Nm, (.30 to .44 lbf)) ►...
- Page 15 Kenos ® KCS Manual Connecting integrated solenoid valve (V2) Pos. Description Connection G 1/8” compressed air for pneumatic supply Connection G 1/8” compressed air for blow off Solenoid valve, vacuum and blow off, N.C. N.C. Vacuum sensor Connector M8 3 pin male Specifications for solenoid valves Fluid Operating pressure range (MPa/psi)
- Page 16 ® Kenos KCS Manual M12 Waterproof connector wiring specifications 4 pin connector M12 plug 3 (COM) Solenoid Solenoid Coil Coil Solenoid valve side pin wiring diagram Circuit diagram Note: Solenoid valves have no polarity. Connection destination (female side) connector cable Connector Size Manufacturer Applicable series...
- Page 17 Kenos ® KCS Manual Push-turn locking slotted type After pushing down, turn in the direction of the arrow. If it is not turned, it can be operated in the same way as Solenoid A the non-locking type. Caution Manual override for solenoid B (Green) When locking the manual override with Manual override...
- Page 18 ® Kenos KCS Manual A = Ø 4 mm B = 18 mm Specifications for vacuum sensor pipping Port size Ø 4 reducer Case Pressure sensing section Silicon, O-ring: NBR Max. curvature ray for flexing use 10 x external diameter Case PUR (UL/CSA) Brown DC (+)
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Page 19: Parts Diagram
® Kenos KCS Manual Parts diagram Parts diagram for pump unit Pos. Description Plastic basic body Ejector piCHIP SX42 or SX12 Solenoid valve Silencer Vacuum sensor M8 3 pin male connector Metal threaded insert for quick change system lock Page 18 of 34... - Page 20 ® Kenos KCS Manual Parts diagram for pump unit and bag cup unit Pos. Description Pump unit X-Ring Bag cup plastic body Screw for connection to pump unit Page 19 of 34...
- Page 21 ® Kenos KCS Manual Parts diagram for for pump unit + foam gripper unit Pos. Description Pump unit X-Ring Foam gripper plastic body Screw for connection to pump unit Fixing Screws for technical foam with mounting plate Mounting plate Technical foam Page 20 of 34...
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Page 22: Maintenance
Kenos ® KCS Manual Maintenance Foam maintenance The foam that builds the gripping surface can be damaged during normal use. The medium lifetime depends on many factors: nature of the handled objects, quality of the gripping surface, work conditions, cycle times, etc. Remove the old foam. -
Page 23: Maintenance Plan
® Kenos KCS Manual Maintenance plan Daily Weekly Monthly Every 6 months Every 12 months Check Max • vacuum level of the ejector • Check the micro holes • Check the silencer • Check tightening’s • Check the foam • Check supply air pressure •... -
Page 24: Problems/Solutions
Kenos ® KCS Manual Problems/solutions Problem Possible cause Solution Operating pressure too low Increase the pressure Internal diameter of pressure hose Use hoses with larger internal diameter too small Insufficient vacuum level or vacuum achieved too slowly Check and replace if necessary Damaged sealing Leak in pressure hose Check hoses... -
Page 25: Technical Data
® Kenos KCS Manual Technical data Type Air consumption at 0.5 MPa (NI/s) KCS.XXXX.SX421.XX.XXX.XXXXXX.XX 2.21 (1 cartridge inside) KCS.XXXX.SX422.XX.XXX.XXXXXX.XX 4.42 (2 cartridge inside) Type Air consumption at 0.5 MPa (NI/s) KCS.XXXX.SX121.XX.XXX.XXXXXX.XX 0.72 (1 cartridge inside) KCS.XXXX.SX122.XX.XXX.XXXXXX.XX 1.44 (2 cartridge inside) Pneumatic technical documentation Descriprtion Unit... -
Page 26: Temperature Specifications
® Kenos KCS Manual Temperature specifications Descriprtion Unit Operating temperature environment 0-50° (32-122F) Operating temperature workpiece 0-50° (32-122F) Pneumatic Diagram KCS.Q110.NXXX.FR SERIES PNEUMATIC DIAGRAM KCS.Q110.NXXX.FR.EJECTOR.BASE KCS.Q110.NXXX.FR.EJECTOR.V1 optional optional Only for Only for foam with foam with filter version filter version KCS.Q110.NXXX.FR.EJECTOR.V2 KCS.Q110.NXXX.FR.EJECTOR.V3 optional... - Page 27 ® Kenos KCS Manual KCS.Q110.BC.EJECTOR.BASE KCS.Q110.BC.EJECTOR.V1 optional optional KCS.Q110.BC.EJECTOR.V2 KCS.Q110.BC.EJECTOR.V3 optional optional 1a = PRESSURE AIR SUPPLY FOR VACUUM 1b = PRESSURE AIR SUPPLY FOR BLOW OFF 2 = VACUUM 3 = EXHAUST Page 26 of 34...
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Page 28: Spare Parts
® Kenos KCS Manual Spare parts Descriprtion Article number 0205575 COAX® cartridge SX12 0205724 COAX® cartridge SX42 0205356 KCS- Ejector gasket 0211613 Vacuum sensor analogue output 1 to 5 V connector Ø4 mm 0107731 Vacuum switch, adjustable, PNP NO LM8 3216009 Silencer 0209259... -
Page 29: Accessories
Kenos ® KCS Manual Accessories Standard cable Art. No Description 0108141 Cable M8 3-pin female L=2m 0121817 Cable M12 4-pin female L=5m Special cable Rethink Y cable RTH-KCS M12 8p V1/V3-MA 250mm Analog vacuum switch PSE541-R04 3 Poles Black analog input female connector Blue GND Black analog output... -
Page 30: Cable Specification
® Kenos KCS Manual Y cable RTH-KCS M12 8p V1/V3-MD 250mm Digital vacuum switch PNP NO LM8 3 Poles Black digital input female connector Blue GND1 Brown +24V Rethink M12 8 poles male connector Blue GND2 Brown digital output Solenoid valve SYJ 3 Poles female connector Cable specification Art. - Page 31 ® Kenos KCS Manual Art. No Description 0212281 Y cable UR-KCS M8 8p V1/V3-MA 250mm Page 30 of 34...
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Page 32: Warranties
® Kenos KCS Manual Warranties The Seller gives its Customers a five-year warranty from the receipt of the Products for vacuum pump Products (excluding electro mechanical vacuum pumps, accessories, controls and Kenos products). The Seller gives its Customers a one-year warranty from the receipt of the Products for all other Products (i.e. - Page 33 ® Kenos KCS Manual Page 32 of 34...
- Page 34 Kenos KCS Manual www.piab.com BRAZIL – Sao Paulo GERMANY – Schmallenberg POLAND – Gdansk Email: info-sweden@piab.com Phone: +55 11 4492 9050 Robotic gripping Phone: +48 58 785 08 50 Email: info-brasil@piab.com Phone: +49 (0) 29 72/962 17-11 Email: info-poland@piab.com UNITED KINGDOM –...
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