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laguna MDCXF52201 Manual

5hp dust collector
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XFLUX5
MANUAL
5HP Dust Collector
LAGUNA TOOLS
SKU: MDCXF52201
www.lagunatools.com

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  • Page 1 XFLUX5 MANUAL 5HP Dust Collector LAGUNA TOOLS SKU: MDCXF52201 www.lagunatools.com...
  • Page 2 Particulate Air filter) dust collector. This dust collector is one of a family of unique machines proudly offered by Laguna Tools. Every Laguna machine is engineered for years of dependable service. Please feel free to contact Laguna Tools if you have a question or suggestion. We appreciate working with you and your choice of a Laguna Tools machine for your shop.

  • Page 3: Table Of Contents

    CONTENTS Warranty: Safety: Important Safety Instructions General Safety Rules Wiring Diagrams: Power Connections Power Supply Programming Remote Control: Unpacking: Assembly: Operation: Maintenance: Circuit Board Replacement Trouble Shooting: Exploded View: Parts List Specifications: Supplies: 5HP Dust Collector Manual...

  • Page 4: Warranty

    5HP Dust Collector Manual...

  • Page 5: Safety

    SAFETY READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions may result in electric shock, fire and/or serious personal injury or property damage! Electronic copies of this manual are available at www.lagunatools.com SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand.
  • Page 6 IMPORTANT SAFETY INSTRUCTIONS This machine was designed for certain applications only. We strongly recommend that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions related to a particular application, DO NOT use the machine until you have first contacted the manufacturer to determine if it can or should be performed on the product.
  • Page 7 SAVE THESE INSTRUCTIONS SAFETY RULES: KEEP GUARDS IN PLACE and in working order. SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your REMOVE ADJUSTING KEYS AND WRENCHES. hand and it frees both hands to operate tool. Form habit of checking to see that keys and ad- justing wrenches are removed from tool before DON'T OVERREACH.

  • Page 8: General Safety Rules

    Familiarize yourself with the following safety notices used in this manual: SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols, described earlier. Please read the manual and pay attention to these sections.
  • Page 9 Hazardous dust. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each work piece material, and always wear a NIOSH-approved respirator to reduce your risk. Dust allergies. Dust from certain woods may cause an allergic reaction in people and animals.
  • Page 10 Refer to them often and use them to instruct others. Consult with your duct supplier/technician for all ducting questions! To reduce the possibility of tipping, Laguna Tools recommends to secure the Xflux5 legs to the floor once properly positioned in the shop.

  • Page 11: Wiring Diagrams

    WIRING DIAGRAMS/POWER CONNECTIONS FIGURE 1. WIRING DIAGRAM 5HP Dust Collector Manual...
  • Page 12 Figure 2: CONTROL BOX Figure 3: CONTROL PANEL 5HP Dust Collector Manual...

  • Page 13: Power Supply

    DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS. MOTOR SPECIFICATIONS Your machine is wired for 220 volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the "OFF" position. GROUNDING INSTRUCTIONS THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
  • Page 14 IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE. 220 VOLT Single-Phase Operation The motor supplied with your machine is a 220 volt motor. Power cord and plug is not included.

  • Page 15: Programming Remote Control

    ON button OFF button CLEAN button *Remote set button *Used to match up a new remote control with the remote switch Figure 5: Remote Control PROGRAMMING THE REMOTE CONTROL 1. Confirm the machine is switched ON before programming the remote control. 2.

  • Page 16: Unpacking

    UNPACKING The Collector comes packed in a single box on pallet. Before attempting to assemble this machine, follow these directions for unpacking: 1. Carefully remove the box. 2. Carefully take out the machine components from the box and set aside. 3.

  • Page 17: Assembly

    ASSEMBLY This step requires two adults. This Explosion-proof Vacuum Dust Collector is heavy, be careful when lifting and handling it! Failure to comply may cause serious injury and/or damage to the machine and/or property! To assemble dust cyclone, follow these steps: For your own safety, do not connect the machine to the power source until the machine is completely assembled.
  • Page 18 2. Insert (2) eyebolts into the holes indicated below. Use a forklift to lift the unit by attaching a chain with hooks to the two eyebolts. Slowly lift the unit to a height where you will be able to assemble the lower upright supports. 3.
  • Page 19 4. Apply foam tape on the inner edge of the intake opening using 3 x 6mm foam tape. Make sure the foam tape is within the bolt holes (circled below). 5. Attach the intake adapter to the machine using (6) ¼ x 5/8 hex bolts and (6) ¼...
  • Page 20 6. Secure the latch base plate to the front side of the machine using (2) 3/16 x 3/8 round head bolts. Secure the (4) casters to the drum base using (4) 5/16 x 3/4 hex bolts, (8) 5/16 flat washers and (4) 5/16 hex nuts for each caster. 5HP Dust Collector Manual...
  • Page 21 8. Assemble the front and back drum panel using (10) 3/16 x 1/2 sheet metal bolts. 9. Place the assembled front/back panel on its side and attach the drum base (with casters) using (18) 3/16 x ½ Philips bolts, (18) 3/16 flat washers and (18) 3/16 hex nuts.
  • Page 22 10. Place the drum upright and attach the top rim using (20) 3/16 x 1/2 Philips bolts, (20) 3/16 flat washers and (20) 3/16 hex nuts. Assemble the latch to the drum using (6) 3/16 x 3/8 round head bolts. Secure the hook to the base using (1) 1/4 x 5/8 hex bolt and (1) 1/4 hex lock nut.
  • Page 23 12. Assemble the black plastic handle to the front drum panel (below the window) using (2) 5/16 x ¾ Philips bolts, (2) 5/16 flat washers and (2) 5/16 cap nuts. After completing the drum assembly, apply silicone (not included) to the inside of the drum, including the base, to seal and prevent air leakage.
  • Page 24 Assemble the drum insert using (12) 3/16x3/8 Philips bolts and (12) 3/16 hex nuts. 15. Place the plastic bag inside the drum. 5HP Dust Collector Manual...
  • Page 25 16. Place the drum insert inside the plastic bag (within the drum). 17. Push the drum into the lower chamber along the rails. Seat the drum to the very end to prevent air leakage or excessive motor load. 5HP Dust Collector Manual...

  • Page 26: Operation

    18. All the assembly steps have been completed. To reduce the possibility of tipping, Laguna Tools recommends to attach and secure the Xflux5 legs to the floor once properly positioned in the shop. OPERATION 1. Make sure at least one blast gate is open, if connected to a dust collection system with blast gates.

  • Page 27: Maintenance

    MAINTENANCE CLEANING THE HEPA CANISTER FILTER To ensure proper operation of this Dust Cyclone, the canister filter must have adequate air flow. This means the filter must be regularly maintained by carefully blowing the filter clean using compressed air and an air gun to release built-up particulates trapped between the filter pleats.
  • Page 28 Figure 8: Maintenance Panel Remove the bolt from the rotation shaft as shown below. Set the shaft and bolt aside for reassembly. Figure 9: Rotation Shaft connecting bolt 3. Remove the adjustable clamp from the canister filter (located at the bottom, Fig.
  • Page 29 Figure 10: Adjustable Clamp 4. With the canister filter removed use a compressed air gun to thoroughly clean between the pleats, both inside and outside. Figure 11: Cleaning filter pleats RE-ASSEMBLING THE CANISTER FILTER AFTER CLEANING 1. With the aid of another person, carefully re-insert the canister filter, repeating steps above in reverse.
  • Page 30 EMPTYING OR REPLACING THE FILTER BAG Periodically check the filter bag, if it is more than one third full, it is recommended that you empty it. NOTE: If the filter bag gets too full, the weight may force it to pull away from the band clamp, exposing the user to potentially harmful particulates.

  • Page 31: Circuit Board Replacement

    ROUTINE INSPECTION It is a good idea to routinely inspect any quality woodworking tool to keep it in optimum condition. This includes inspecting all hardware for tightness, ensuring the filter is clean, and cleaning debris and grime from any surfaces and moving parts.
  • Page 32 Figure 15: Circuit Board circled, top left Remove the three plastic bolts securing the circuit board to the base panel. Figure 16: Circuit Board wiring locations Disconnect all the electrical wires from the circuit board. Taking a photo of the circuit board with all connections before disconnecting/removing, to use as reference when attaching the new circuit board, can be helpful.
  • Page 33 Figure 17: Circuit Board removal Install and secure new circuit board. Attach all wires to new circuit board and confirm locations with pictures and wiring diagrams. Reattach access panel. Inspect and test machine before putting back in service. 5HP Dust Collector Manual...

  • Page 34: Trouble Shooting

    TROUBLESHOOTING GUIDE Symptom Possible Cause Possible Solution Machine Power supply switched Confirm power supply is ON and does not OFF or is faulty. has the correct voltage. start or a breaker Wall fuse/circuit breaker is Confirm adequate circuit size; trips. blown/tripped.
  • Page 35 Loud, Machine is on uneven Stabilize on a flat surface. repetitive surface. noise, or excessive Damaged/Unbalanced Inspect impeller for dents, vibration impeller. bends, loose fins. Replace if coming from needed. cyclone Loose fasteners. Check and re-tighten all fasteners. Replace the motor and Impeller is loose.

  • Page 36: Exploded View

    Exploded View 5HP Dust Collector Manual...

  • Page 37: Parts List

    PARTS LIST Part Number Part Name Description PDCXF52201-1 DUST CHUTE PDCXF52201-1D RUBBER GASKET 1.9M PDCXF52201-2 8” INTAKE COVER PLATE PDCXF52201-2A HEX BOLT 1/4”x5/8” PDCXF52201-2B FLAT WASHER 1/4”x19x2mm PDCXF52201-3 8” INTAKE ADAPTER PDCXF52201-3A HEX BOLT 1/4”x5/8” PDCXF52201-3B FLAT WASHER 1/4”x19x2mm PDCXF52201-4 LEG STAND PDCXF52201-4A HEX BOLT...
  • Page 38 No. Part Number Part Name Description QTY. 14 PDCXF52201-14 CONTROL BOX PANEL 14A PDCXF52201-14A SHEET METAL SCREW 3/16”x1/2” 15 PDCXF52201-15 EXHAUST PLATE 15A PDCXF52201-15A EYEBOLT 3/8”x1” 16 PDCXF52201-16 MOTOR 5HP, 220V, 1 PH 16A PDCXF52201-16A HEX BOLT 3/8”x1-1/4” 16B PDCXF52201-16B FLAT WASHER 3/8”x2mm 16C PDCXF52201-16C...
  • Page 39 Part Number Part Name Description 26A PDCXF52201-26A HEX BOLT 1/4”x5/8” 26B PDCXF52201-26B FLAT WASHER 1/4”x13x1mm 26C PDCXF52201-26C LOCK NUT 1/4” 27 PDCXF52201-27 SHAFT BASE 27A PDCXF52201-27A HEX BOLT 1/4”x5/8” 27B PDCXF52201-27B FLAT WASHER 1/4”x13x1mm 27C PDCXF52201-27C LOCK NUT 1/4” 28 PDCXF52201-28 BAND CLAMP DIA.
  • Page 40 Part Number Part Name Description 43A PDCXF52201-43A RIVET 44 PDCXF52201-44 DRUM HANDLE 44A PDCXF52201-44A PHILIP HD BOLT 5/16”x3/4” 44B PDCXF52201-44B FLAT WASHER 5/16”x23x2mm 44C PDCXF52201-44C CAP NUT 5/16” 45 PDCXF52201-45 DRUM LATCH HOOK 45A PDCXF52201-45A HEX BOLT 1/4”x5/8” 45C PDCXF52201-45C HEX LOCK NUT 1/4”...

  • Page 41: Specifications

    SPECIFICATIONS XFLUX5 SKU: MDCX52201 Part No: PDCXF52201-MAN Motor Specs: 5 HP Electrical Specs: 220V / 60Hz / 1PH / 3450 RPM Running AMP (8” inlet) 18.5 Amp at 220V Maximum Air Flow 3092 CFM (cubic feet per minute) Air Volume: Shop Setting Air Flow *1823 CFM Max.
  • Page 42 744 Refuge Way, Suite 200 Grand Prairie TX 75050 800-234-1976 www.lagunatools.com 040924 5HP Dust Collector Manual...

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