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laguna XFLUX5 Manual

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Please read and save these instructions. Read carefully before attempting to assemble,
install, operate or maintain the product described. Protect yourself and others by
observing all safety information. Failure to comply with instructions could result in
personal injury and/or property damage! Retain instructions for future reference.
LAGUNA TOOLS
www.lagunatools.com
XFLUX5
5HP Dust Collector
MANUAL
Part No. PDCXF52201-MAN
© 2021 Laguna Tools, Inc. All rights reserved.

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  • Page 1 Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. LAGUNA TOOLS Part No. PDCXF52201-MAN www.lagunatools.com © 2021 Laguna Tools, Inc. All rights reserved.
  • Page 2 Machines sold through dealers must be registered with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna Tools guarantees all new machine sold to be free of manufacturers’ defective workmanship, parts and materials.

  • Page 3: Table Of Contents

    CONTENTS Warranty: Safety: Important Safety Instructions General Safety Rules Wiring Diagrams: Power Connections Power Supply Programming Remote Control: Unpacking: Assembly: Operation: Maintenance: Circuit Board Replacement Trouble Shooting: Exploded View: Parts List Specifications: Supplies: 5HP Dust Collector Manual...

  • Page 4: Warranty

    Warranty Registration Register your machine at https://lagunatools.com/policies/warranty/ To prevent voiding this warranty, all products sold must be registered within thirty (30) days of receiving the product. Registering the product will enable the original purchaser to receive notifications about important product changes, receive customer service, and be able to file a warranty claim against defective workmanship, parts, or materials.

  • Page 5: Important Safety Instructions

    Woodworking (and similar materials) can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the machine. Using the machine with respect and caution will considerably lessen the possibility of personal injury.
  • Page 6 4. Do not use this machine for other than its intended use. If used for other purposes, LAGUNA TOOLS INC., disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
  • Page 7 Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

  • Page 8: General Safety Rules

    21.Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 22.Always maintain a balanced stance so that you do not fall or lean against the dust collector. Do not overreach or use excessive force to perform any machine operation.
  • Page 9 FOR YOUR OWN SAFETY, READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learn the unit’s application and limitations as well as the specific hazards peculiar to it. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use this unit in damp or wet locations or expose it to rain.
  • Page 10 Disconnecting power supply. Turn the switch off, disconnect the dust collector from the power supply, and allow the impeller to come to a complete stop before leaving the machine unattended or doing any service, cleaning, maintenance, or adjustments. Suspended dust particles and ignition sources. Do not operate the dust collector in areas where explosion risks are high.

  • Page 11: Wiring Diagrams

    WIRING DIAGRAMS/POWER CONNECTIONS FIGURE 1. WIRING DIAGRAM 5HP Dust Collector Manual...
  • Page 12 Figure 2: CONTROL BOX Figure 3: CONTROL PANEL 5HP Dust Collector Manual...

  • Page 13: Power Supply

    DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS. MOTOR SPECIFICATIONS Your machine is wired for 220 volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the "OFF" position. GROUNDING INSTRUCTIONS THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
  • Page 14 IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE. 220 VOLT Single-Phase Operation The motor supplied with your machine is a 220 volt motor. Power cord and plug is not included.

  • Page 15: Programming Remote Control

    ON button OFF button CLEAN button *Remote set button *Used to match up a new remote control with the remote switch Figure 5: Remote Control PROGRAMMING THE REMOTE CONTROL 1. Confirm the machine is switched ON before programming the remote control. 2.

  • Page 16: Assembly

    1. Carefully remove the box. 2. Carefully take out the machine components from the box and set aside. 3. Using the diagram below, confirm all parts are present and in good condition. Plastic Hardware bags Figure 7: Inventory DESCRIPTION A. Motor & Fan Housing G.
  • Page 17 This step requires two adults. This Explosion-proof Vacuum Dust Collector is heavy, be careful when lifting and handling it! Failure to comply may cause serious injury and/or damage to the machine and/or property! To assemble dust cyclone, follow these steps: For your own safety, do not connect the machine to the power source until the machine is completely assembled.
  • Page 18 3. Secure the leg stands to the machine using (16) 5/16 x 3/4” hex bolts and (16) 5/16” flat washers. 4. Apply foam tape on the inner edge of the intake opening using 3 x 6mm foam tape. Make sure the foam tape is within the bolt holes (circled below). 5HP Dust Collector Manual...
  • Page 19 5. Attach the intake adapter to the machine using (6) 1/4”x 5/8” hex bolts and (6) 1/4” flat washers. 6. Secure the latch base plate to the front side of the machine using (2) 3/16”x 3/8” round head bolts. 5HP Dust Collector Manual...
  • Page 20 Secure the (4) casters to the drum base using (4) 5/16” x 3/4” hex bolts, (8) 5/16” flat washers and (4) 5/16” hex nuts for each caster. 8. Assemble the front and back drum panel using (10) 3/16”x 1/2” sheet metal bolts.
  • Page 21 9. Place the assembled front/back panel on its side and attach the drum base (with casters) using (18) 3/16” x 1/2” Philips hd bolts, (18) 3/16” flat washers and (18) 3/16” hex nuts. 10. Place the drum upright and attach the top rim using (20) 3/16”...
  • Page 22 Assemble the latch to the drum using (6) 3/16” x 3/8” round head bolts. Secure the hook to the base using (1) 1/4” x 5/8” hex bolt and (1) 1/4” hex lock nut. Hook Latch 12. Assemble the black plastic handle to the front drum panel (below the window) using (2) 5/16”...
  • Page 23 After completing the drum assembly, apply silicone (not included) to the inside of the drum, including the base, to seal and prevent air leakage. Do not skip this step. Silicone Assemble the drum insert using (12) 3/16x3/8” Philips hd bolts and (12) 3/16” hex nuts.
  • Page 24 15. Place the plastic bag inside the drum. 16. Place the drum insert inside the plastic bag (within the drum). 5HP Dust Collector Manual...
  • Page 25 17. Push the drum into the lower chamber along the rails. Seat the drum to the very end to prevent air leakage or excessive motor load. 18. All the assembly steps have been completed. 5HP Dust Collector Manual...

  • Page 26: Operation

    OPERATION 1. Make sure at least one blast gate is open, if connected to a dust collection system with blast gates. Never operate dust collector with all blast gates closed! 2. Confirm the electrical supply is correct and connected to machine. 3.
  • Page 27 To ensure proper operation of this Dust Cyclone, the canister filter must have adequate air flow. This means the filter must be regularly maintained by carefully blowing the filter clean using compressed air and an air gun to release built-up particulates trapped between the filter pleats. For heavy duty users, it is recommended to use compressed air on a regular basis to maintain maximum filtration efficiency and longer life span of the filter.
  • Page 28 Remove the bolt from the rotation shaft as shown below. Set the shaft and bolt aside for reassembly. Figure 9: Rotation Shaft connecting bolt 3. Remove the adjustable clamp from the canister filter (located at the bottom, Fig. 10) to remove the canister filter from the housing. Figure 10: Adjustable Clamp 5HP Dust Collector Manual...
  • Page 29 4. With the canister filter removed use a compressed air gun to thoroughly clean between the pleats, both inside and outside. Figure 11: Cleaning filter pleats RE-ASSEMBLING THE CANISTER FILTER AFTER CLEANING 1. With the aid of another person, carefully re-insert the canister filter, repeating steps above in reverse.

  • Page 30: Circuit Board Replacement

    Figure 12: Latch 2. Roll drum away from the machine, inspect and empty as needed. If the drum (and bag) are not emptied before becoming too full, machine performance will be dramatically reduced as the pleated filter will become clogged prematurely, not allowing proper air flow! ROUTINE INSPECTION It is a good idea to routinely inspect any quality woodworking tool in order to keep it in optimum condition.
  • Page 31 1. Remove the Cover Plate by removing the circled bolts to access the circuit board. Figure 13: Access Plate Figure 14: Circuit housing 2. The Circuit Board is located inside on the top, left corner inside housing. Figure 15: Circuit Board circled, top left 5HP Dust Collector Manual...
  • Page 32 Remove the three plastic bolts securing the circuit board to the base panel. Figure 16: Circuit Board wiring locations Disconnect all the electrical wires from the circuit board. Taking a photo of the circuit board with all connections before disconnecting/removing, to use as reference when attaching the new circuit board, can be helpful.
  • Page 33 Figure 17: Circuit Board removal Install and secure new circuit board. Attach all wires to new circuit board and confirm locations with pictures and wiring diagrams. Reattach access panel. Inspect and test machine before putting back in service. 5HP Dust Collector Manual...

  • Page 34: Trouble Shooting

    TROUBLESHOOTING GUIDE Symptom Possible Cause Possible Solution Machine Power supply switched Ensure power supply is ON and does not OFF or is faulty. has the correct voltage. start or a breaker Wall fuse/circuit breaker is Ensure adequate circuit size; trips. blown/tripped.
  • Page 35 Loud, Machine is on uneven Stabilize on a flat surface. repetitive surface. noise, or excessive Damaged/Unbalanced Inspect impeller for dents, vibration impeller. bends, loose fins. Replace if coming from needed. cyclone Loose fasteners. Check and re-tighten all fasteners. Replace the motor and Impeller is loose.

  • Page 36: Exploded View

    Exploded View 5HP Dust Collector Manual...

  • Page 37: Parts List

    PARTS LIST Part Number Part Name Description PDCXF52201-1 DUST CHUTE PDCXF52201-1D RUBBER GASKET 1.9M PDCXF52201-2 8” INTAKE COVER PLATE PDCXF52201-2A HEX BOLT 1/4”x5/8” PDCXF52201-2B FLAT WASHER 1/4”x19x2mm PDCXF52201-3 8” INTAKE ADAPTER PDCXF52201-3A HEX BOLT 1/4”x5/8” PDCXF52201-3B FLAT WASHER 1/4”x19x2mm PDCXF52201-4 LEG STAND PDCXF52201-4A HEX BOLT...
  • Page 38 Part Number Part Name Description PDCXF52201-14 CONTROL BOX PANEL PDCXF52201-14A SHEET METAL SCREW 3/16”x1/2” PDCXF52201-15 EXHAUST PLATE PDCXF52201-15A EYEBOLT 3/8”x1” PDCXF52201-16 MOTOR 5HP, 220V, 1 PH PDCXF52201-16A HEX BOLT 3/8”x1-1/4” PDCXF52201-16B FLAT WASHER 3/8”x2mm PDCXF52201-16C HEX NUT 3/8” PDCXF52201-16D LOCK WASHER 3/8”...
  • Page 39 Part Number Part Name Description PDCXF52201-26A HEX BOLT 1/4”x5/8” PDCXF52201-26B FLAT WASHER 1/4”x13x1mm PDCXF52201-26C LOCK NUT 1/4” PDCXF52201-27 SHAFT BASE PDCXF52201-27A HEX BOLT 1/4”x5/8” PDCXF52201-27B FLAT WASHER 1/4”x13x1mm PDCXF52201-27C LOCK NUT 1/4” PDCXF52201-28 BAND CLAMP DIA. 500MM PDCXF52201-29 MAINTENANCE DOOR PDCXF52201-30 HINGE PDCXF52201-30A...
  • Page 40 Part Number Part Name Description PDCXF52201-43A RIVET PDCXF52201-44 DRUM HANDLE PDCXF52201-44A PHILIP HD BOLT 5/16”x3/4” PDCXF52201-44B FLAT WASHER 5/16”x23x2mm PDCXF52201-44C CAP NUT 5/16” PDCXF52201-45 DRUM LATCH HOOK PDCXF52201-45A HEX BOLT 1/4”x5/8” PDCXF52201-45C HEX LOCK NUT 1/4” PDCXF52201-46 DRUM PANEL BASE PDCXF52201-46A PHILIP HD BOLT 3/16”x1/2”...

  • Page 41: Specifications

    SPECIFICATIONS Motor Specs: 5 HP Electrical Specs: 220V / 60Hz / 1PH / 3450 RPM Running AMP (8” inlet) 18.5 A at 220V Air Volume: 1823CFM (cubic feet per minute) Max. static pressure 12 Inches of water Fan size 14.5” Inlet: 8”...
  • Page 42 Minnesota: 5250 West 74th St, Edina, MN 55439, U.S.A Phone: +1-949-474-1200 DAKE CORPORATION 724 Robbins Road, Grand Haven, MI 49417, United States +1-800-937-3253 LAGUNA EUROPE Walker Rd, Bardon Hill, Coalville LE67 1TU, United Kingdom. Phone: +44-1530-516921 © 2021 Laguna Tools 120621 5HP Dust Collector Manual...

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