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laguna T Flux 10 Manual

10hp cyclone auto clean timing system
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10HP CYCLONE
AUTO CLEAN TIMING SYSTEM

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Summary of Contents for laguna T Flux 10

  • Page 1 10HP CYCLONE AUTO CLEAN TIMING SYSTEM...
  • Page 2   TABLE OF CONTENTS Important Safety Instructions Safety Guidelines - Definitions General Safety Rules Additional Safety For Dust Collectors Power Connections Motor Specifications Grounding Instructions Key Features and Components Functional Description Product Specifications Unpacking Assembly General Tool Assembly Maintenance Procedures Cleaning the Filter Changing the Filter Bag Emptying the Drum...

  • Page 3: Important Safety Instructions

      IMPORTANT SAFETY INSTRUCTIONS READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage. Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product.
  • Page 4 4. Do not use this machine for other than its intended use. If used for other purposes, LAGUNA TOOLS INC., disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
  • Page 5    Crystalline silica from bricks, cement and other masonry products.  Arsenic and chromium from chemically treated lumber. Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

  • Page 6: Safety Guidelines - Definitions

    22.Maintain a balanced stance at all times so that you do not fall or lean against the dust collector. Do not overreach or use excessive force to perform any machine operation. 23.Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed.

  • Page 7: General Safety Rules

      Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage. GENERAL SAFETY RULES WARNING FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
  • Page 8   Hazardous dust. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each work piece material, and always wear a NIOSH-approved respirator to reduce your risk. Dust allergies. Dust from certain woods may cause an allergic reaction in people and animals.
  • Page 9   Static electricity. Plastic dust lines generate high amounts of static electricity as dust chips pass through them. Although rare, sparks caused by static electricity can cause explosions or fire. To reduce this risk, make sure all dust lines are thoroughly grounded by using a grounding wire.

  • Page 10: Power Connections

    POWER CONNECTIONS DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS. MOTOR SPECIFICATIONS Your machine is wired for 220 volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the "OFF" position. 10HP Stationary Dust Cyclone Manual...

  • Page 11: Motor Specifications

      DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS. MOTOR SPECIFICATIONS Your machine is wired for 220 volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the "OFF" position. GROUNDING INSTRUCTIONS THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
  • Page 12 FUNCTION High frequency remote control switch Canister Filter detection Octagon drum detection ON/OFF Switch On board circuit breaker Hand held remote controller ON button OFF button *Remote set button *Used to match up a new hand held controller with the remote switch This machine is programmed to clean the canister filter during operation every 10 minutes.

  • Page 13: Product Specifications

    PRODUCT SPECIFICATIONS Motor Specs: 10 HP Electrical Specs: 220V / 60Hz / 3PH / 3450 RPM Running AMP (with 12” inlet) 30A at 220V Air Volume: 4030CFM (cubic feet per minute) Max. static pressure 16.8 Inches of water Fan size 18.5”...
  • Page 14   UNPACKING Your 10HP Stationary Dust Cyclone comes packed in a single wooden crate. Before attempting to assemble this machine, follow these directions for unpacking: 1. Carefully remove the wooden crate walls. 2. Carefully take out the machine components from the box and set aside. 3.

  • Page 15: General Tool Assembly

      GENERAL TOOL ASSEMBLY This step requires two adults. This 10HP Stationary Dust Cyclone is heavy, be careful when lifting and handling it! Failure to comply may cause serious injury and/or damage to the machine and/or property! Tools Required 10mm wrench / 12mm wrench / 14mm wrench Phillips screwdriver 4mm hex wrench / 5mm hex wrench To assemble your dust cyclone, follow these steps:...
  • Page 16   Step Two: Secure the (2) lower upright supports to the right side of the machine when facing the control panel. These two lower upright supports have a one dot marking on the side rim, as shown below. Use (4) 3/8”*1” hex bolts and (8) 3/8”*OD23*2t flat washers and (8) 3/8”...
  • Page 17   Step Four: Secure the front horizontal panel with the opening for the control panel to the front of the unit; facing the control side. Use (12) 3/8”*1” hex bolts, (24) 3/8”*OD23*2t flat washers and (12) 3/8” lock nuts.    ...
  • Page 18   Secure the side horizontal panel to the right side of the unit; facing the Step Six: control side. Use (12) 3/8”*1” hex bolts, (24) 3/8”*OD23*2t flat washers and (12) 3/8” lock nuts.     Step Seven: Secure the side horizontal panel to the left side of the unit; facing the control side.
  • Page 19   Step Eight: Take the vacuum suction tube connector and attach to the horizontal back panel using (4) 1/4”*3/4” hex bolts and (4) 1/4”*OD19*2t flat washers. Step Nine: Take the drum lid vacuum suction tube and attach to the drum lid using (2) 1/4”*3/4”...
  • Page 20   Step Ten: Attach the one end of the black flex hose to the vacuum tube on the cyclone funnel and the other end to the top end of the vacuum suction tube connector. Secure and fix the flex hose with the hose clamps. Step Eleven: Take the drum lid vacuum suction tube and attach to the drum lid using (2) 1/4”*3/4”...
  • Page 21   Step Twelve: Attach the lower connector to the drum lid using (16) 3/8”*1” hex bolts and (32) 3/8”*OD23*2T flat washers   Step Thirteen: Place the flange on top of the connector.                                      10HP Stationary Dust Cyclone Manual ...
  • Page 22   Step Fourteen: Carefully lift the drum lid and connector using a fork lift and move under the cyclone funnel. Attach the connector to the cyclone funnel using (6) 5/16”*1-1/4” hex bolts and (12) 5/16”*OD18*2t flat washers. Step Twelve: Secure the latch base plate to the front side of the drum lid using (2) 3/16”*3/8”...
  • Page 23   Step Sixteen: Take the proximity sensor and cord leading from the control box and assemble to the top of the drum lid. Step Seventeen: First remove one of the black screws off the sensor then thread the sensor through the hole on the drum lid. Take the black screw and tighten the other end of the sensor that is on the inner side of the lid.
  • Page 24   Step Nineteen: To adjust the distance of the sensor to detect the dust waste level use the white plastic pin that was provided in the hardware box. Step Twenty: Using the white plastic pin, insert the sharp point into the top end of the proximity sensor that is on top of the drum lid.
  • Page 25   Step Twenty One: Secure the casters to the drum base panel using (8) 3/8”*OD23*2T flat washers and (4) 3/8” nuts. Step Twenty Two: Assemble the front and back panel to the drum base using (10) 5/16”*5/8” Philip hd bolts, (20) 5/16”*OD18*2t flat washers and (10) 5/16” nuts.
  • Page 26   Step Twenty Three: Assemble the side panels to the drum using (6) 5/16”*5/8” Philip hd bolts, (12) 5/16”*OD18*2t flat washers and (6) 5/16” nuts to secure the base. And then use (16) 5/16”*5/8” Philip hd bolts, (16) 5/16”*OD18*2t flat washers and (16) 5/16”...
  • Page 27   Step Twenty Five: Assemble the latch to the drum using (4) 3/16”*3/8” round head thread bolts.                                 Step Twenty Six: Assemble the drum vacuum suction tube to the back panel using (4) 5/16”*3/4” hex bolts and (8) 5/16”*OD18*2T flat washers.  ...
  • Page 28   Step Twenty Seven: Attach the Ø1-1/4”x0.8M black flex hose to the drum vacuum suction tube and use the Ø1-1/4” hose clamp to tighten and secure the black flex hose in place.   Step Twenty Eight: Attach the other end of the Ø1-1/4”x0.8M black flex hose to the drum lid vacuum suction tube and use the Ø1-1/4”...
  • Page 29   Step Twenty Nine: Place the vacuum suction ring inside before inserting the plastic bag in the Octagon drum. Vacuum suction ring Step Thirty: Once completing the assembly, apply silicone to the inside of the drum including the base to seal and prevent air leakages. Silicone 10HP Stationary Dust Cyclone Manual ...
  • Page 30   Step Thirty One: Punch out a hole in the control panel next to where the motor cord is located. Refer to circled area in the location shown below   Step Thirty Two: Thread the power cord through the hole in the control box and connect to L1 and L2 terminal.
  • Page 31   Step Thirty Three: Take the control box provided and attach to the front horizontal panel. Step Thirty Four: Position the control box behind the front horizontal panel and let it rest on the drum lid. 10HP Stationary Dust Cyclone Manual ...
  • Page 32   Step Thirty Five: Before bolting on the control box, you must first take out the control panel from the box and insert through the hole on the horizontal panel. Step Thirty Six: Secure the control panel from the side panel using (6) 3/16”*3/8” round head bolts.

  • Page 33: Cleaning The Filter

      Step Thirty Seven: All the assembly steps have been completed..   CLEANING THE FILTER To ensure proper operation of this Dust Cyclone, the canister filter must have adequate air flow. This means the filter must be regularly maintained by carefully blowing the filter clean using compressed air and an air gun to release built-up particulates trapped between the filter pleats.
  • Page 34   REMOVING THE CANISTER FILTER 1. Open the maintenance door on the canister cover plate sitting on top of the dust chute where the gear motor is located. Loosen the bolt off of the rotation shaft as shown below. Set the shaft aside for later use.
  • Page 35   3. With the help of another person, loosen the 12 bolts holding the canister filter to the dust chute. Carefully remove the canister filter off from the dust chute. 4. With the canister filter removed use a compressed air gun to thoroughly clean between the pleats, both inside and outside.

  • Page 36: Emptying The Drum

      RE-ASSEMBLING THE CANISTER FILTER AFTER CLEANING 1. With the aid of another person, carefully re-insert the canister filter repeating steps above in reverse. EMPTYING OR REPLACING THE FILTER BAG Periodically check the filter bag, if it is more than one third full, it is recommended that you empty it.

  • Page 37: Troubleshooting Guide

      TROUBLESHOOTING GUIDE Symptom Possible Cause Possible Solution Machine Power supply switched Ensure power supply is ON and does not OFF or is faulty. has the correct voltage. start or a breaker Wall fuse/circuit breaker is Ensure adequate circuit size; trips.
  • Page 38   Loud, Machine is on uneven Stabilize on a flat surface. repetitive surface. noise, or excessive Damaged/Unbalanced Inspect impeller for dents, vibration impeller. bends, loose fins. Replace if coming from needed. cyclone Loose connections. Check and re-tighten all fasteners. Replace the motor and Impeller is loose.

  • Page 39: Breakdown

      Parts Breakdown 10HP Stationary Dust Cyclone Manual ...

  • Page 40: Part List

      Part List Ref No Part Name Description Q’TY MOTOR 10HP/220V/60Hz/3Phase 1  1  MOTOR GASKET 4  HEX BOLT 3/8”*1-1/2” 8  FLAT WASHER 3/8”*OD23*2t 1  FOAM TAPE 3*6mm 4  HEX NUT 3/8” 4  HEX BOLT 1/2”*1-1/2” 4  FLAT WASHER 1/2” *OD23*2t FLAT WASHER 1/2”*OD23*2t 4 ...

  • Page 41: Lock Washer

      Ref No Part Name Description Q’TY 4  LOCK WASHER 3/16” 4  FLAT WASHER 3/16”*OD12*1t 4  HEX BOLT M5*65L 4  EYE BOLT M16*25mm 4  FLAT WASHER 5/8”*OD40*3t HEX BOLT 3/8”*3/4” 24  FLAT WASHER 3/8”*OD23*2t 24  28  HEX BOLT 1/4”*3/4” 28  FLAT WASHER 1/4”*OD19*2t 2 ...
  • Page 42   Ref No Part Name Description Q’TY 4  HEX BOLT 5/16”*3/4” 4  FLAT WASHER 5/16”*OD18*2t 1  FLEX HOSE 2”*560mm 2  HOSE CLAMP 2-1/4” 6  HEX BOLT 5/16”*1-1/4” FLAT WASHER 5/16”*OD18*2t 12  HEX NUT 5/16” 6  2  DRUM VACUUM SUCTION TUBE 4 ...
  • Page 43   Ref No Part Name Description Q’TY 2  BACK DRUM PANEL 54  PHILIP HD BOLT 5/16”*5/8” 54  FLAT WASHER 5/16”*OD18*2t 54  HEX NUT 5/16” 2  DRUM VACUUM SUCTION TUBE HEX BOLT 5/16”*3/4” 8  FLAT WASHER 5/16”*OD18*2t 16  2  FLEX HOSE 1-1/4”...
  • Page 44   Ref No Part Name Description Q’TY 8  LOCK NUT 1/4” 1  HEX BOLT 5/16”*1-1/2” 2  FLAT WASHER 5/16”*OD18*2t 1  HEX LOCK NUT 5/16” 1  GEAR MOTOR SHAFT HEX BOLT M4*10mm 2  CYCLONE FUNNEL FLANGE 2  1  FUNNEL END FLANGE GASKET 9”*6holes 1 ...
  • Page 45   Ref No Part Name Description Q’TY 6  HEX BOLT 3/8”*1” 12  FLAT WASHER 3/8”*OD23*2t 6  LOCK NUT 3/8” 2  HORIZONTAL SIDE PANEL SHORT 1  HORIZONTAL BACK PANEL TRIANGULAR COVER PANEL RIGHT 1  TRIANGULAR COVER PANEL LEFT 1  4  HEX BOLT 3/8”*1”...
  • Page 46   Ref No Part Name Description Q’TY 1  FRONT HORIZONTAL PANEL 12  HEX BOLT 3/8”*1” 24  FLAT WASHER 3/8”*OD23*2t 12  LOCK NUT 3/8” 4  HEX BOLT 3/8”*3/4” FLAT WASHER 3/8”*OD23*2t 4  CONNECTOR 1  16  HEX BOLT 3/8”*1” 32  FLAT WASHER 3/8”*OD23*2t 16 ...
  • Page 47   NOTES                                                             10HP Stationary Dust Cyclone Manual ...
  • Page 48 Laguna Tools is not responsible for errors or omissions. Specifications subject to change. Machines may be shown with optional accessories. © 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.

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