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Summary of Contents for Fagor BCS3D
- Page 1 DRIVE BCS3D EtherCAT Installation Manual Ref: 2403...
- Page 2 Fagor Automation, any CNCelite application that is not described in the documentation must be considered as “impossible”. In any case, Fagor Automation shall not be held responsible for any personal All rights reserved. No part of this documentation may be transmitted, injuries or physical damage caused or suffered by the CNCelite if it is used in any way other than as explained in the related documentation.
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Page 3: Table Of Contents
3 Cable s ................... 23 3.1 Connection between CNCelite and PLC I/Os ............24 3.2 Connection between PLC I/Os and BCS3D-xxEA-FS02 Axis Drive ...... 25 3.3 Connection between BCS3D-xxEA-FS02 2-Axis Drive ......... 26 3.4 Connection between CNCelite &... - Page 4 Installation Manual This page intentionally left blank 4|52 - BCS3D EtherCAT Beta EtherCAT Servo 3 Drive series | Ref.2403...
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Page 5: General System Diagram
Installation Manual General System Diagram General diagram without spindle and FBM3J/3G ser vomotors · 200 Vac · Ref.2403 | Beta EtherCAT Servo 3 Drive series BCS3D EtherCAT - 5|52... -
Page 6: General Diagram With Spindle And Fbm3G Servomotors · 400 Vac
Installation Manual General diagram with spindle and FBM3G ser vomotor s · 400 Vac · 6|52 - BCS3D EtherCAT Beta EtherCAT Servo 3 Drive series | Ref.2403... -
Page 7: System Configurations
FM9 Spindle Motors SPINDLE MOTOR COMPACT SINGLE-DRIVE SPINDLE MOTOR. MODEL MODEL 400 Vac FAGOR FM9 motor, 400 Vac, PS1/PS6-40%: 3.7/5.5 kW, FM9-A004-S5C-E01 QC-CD-021-F- MTL MEH 30-1024 incremental TTL encoder, 1024 P/R, plain shaft or with key. FAGOR FM9 motor, 400 Vac, PS1/PS6-40%: 3.7/5.5 kW,... - Page 8 Installation Manual SPINDLE MOTOR COMPACT SINGLE-DRIVE SPINDLE MOTOR. MODEL MODEL 400 Vac FAGOR FM9 motor, 400 Vac, PS1/PS6-40%: 11.0/15.0 kW, FM9-A011-S5C-E02 QC-CD-040-F- TS5291N100 incremental TTL encoder, 1024 P/R, plain shaft and with key. FAGOR FM9 motor, 400 Vac, PS1/PS6-40%: 5.5/7.5 kW, FM9-A006-S5C0-E03 QC-CD-021-F-...
- Page 9 05, 10, 15, 20, 30 FM9-A006-S1C0-E04/HS4 QC-IECD- 05, 10, 15, 20, 30 FM9-A008-S1C0-E04/HS4 QC-IECD- 05, 10, 15, 20, 30 FM9-A011-S1C0-E04/HS4 QC-IECD- 05, 10, 15, 20, 30 Ref.2403 | Beta EtherCAT Servo 3 Drive series BCS3D EtherCAT - 9|52...
- Page 10 FBM3J/FBM3G Feed Axis Motors Medium inertia 0.20 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac FAGOR axis motor, 200 Vac, 0.20 kW, 23-bit absolute serial encoder, 8388608 P/R, FBM3J-02ALA122 BCS3D-02AEA-FS02 Shaft end keyless, with oil seal, brakeless and waterproof plug type.
- Page 11 Installation Manual Medium inertia 0.75 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac FAGOR axis motor, 200 Vac, 0.75 kW, 23-bit absolute serial encoder, 8388608 P/R, FBM3J-08ALA122 BCS3D-08AEA-FS02 Shaft end keyless, with oil seal, brakeless and waterproof plug type.
- Page 12 Installation Manual Medium inertia 1.00 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac FAGOR axis motor, 200 Vac, 1.00 kW, 23-bit absolute serial encoder, 8388608 P/R, FBM3J-10ALA122 BCS3D-10AEA-FS02 Shaft end keyless, with oil seal, brakeless and waterproof plug type.
- Page 13 Installation Manual Medium inertia 1.80 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac FAGOR axis motor, 200 Vac, 1.80 kW, 23-bit absolute serial encoder, 8388608 P/R, FBM3G-18ALA124 BCS3D-20AEA-FS02 Shaft end keyless, with oil seal, brakeless and aviation plug type.
- Page 14 Installation Manual Medium inertia 1.30 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 400 Vac FAGOR axis motor, 400 Vac, 1.30 kW, 23-bit absolute serial encoder, 8388608 P/R, FBM3G-13DLA124 BCS3D-15DEA-FS02 Shaft end keyless, with oil seal, brakeless and aviation plug type.
- Page 15 Installation Manual Medium inertia 2.90 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 400 Vac FAGOR axis motor, 400 Vac, 2.90 kW, 23-bit absolute serial encoder, 8388608 P/R, FBM3G-29DLA124 BCS3D-30DEA-FS02 Shaft end keyless, with oil seal, brakeless and aviation plug type.
- Page 16 Installation Manual Medium inertia 5.50 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 400 Vac FAGOR axis motor, 400 Vac, 5.50 kW, 23-bit absolute serial encoder, 8388608 P/R, FBM3G-55DLA124 BCS3D-75DEA-FS02 Shaft end keyless, with oil seal, brakeless and aviation plug type.
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Page 17: Mains Filters
IMPORTANT NOTE. It is the user's responsibility to install a mains filter for the QC-CD single compact drive and another filter for the entire BCS3D system, instead of the recommended one filter per unit. Use the 'MAIN FILTER' filters available from the FAGOR catalog and select the filter with sufficient rated current to supply the sum of the rated currents of all the equipment connected to it. - Page 18 Installation Manual LINE VOLTAGE SPINDLE COMPACT SINGLE-DRIVE MODEL FAGOR MAINS FILTER MAIN FILTER 42A-A QC-CD-021-F- QC-CD-030-F- MAIN FILTER 42A-A 400 Vac QC-CD-040-F- MAIN FILTER 42A-A MAIN FILTER 42A-A QC-CD-055-F- 18|52 - BCS3D EtherCAT Beta EtherCAT Servo 3 Drive series | Ref.2403...
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Page 19: Regenerative Energy Calculation Method
Ec that capacitor capacity U1, U2 in V can be absorbed - for 200 Vac U1: 380 V - for 400 Vac U1: 780 V U2: DC BUS voltage Ref.2403 | Beta EtherCAT Servo 3 Drive series BCS3D EtherCAT - 19|52... - Page 20 FBM3G-09DLA4 1.5205 / 3.0410 FBM3G-13DLA4 0.9680 / 1.9360 FBM3G-18DLA4 0.5855 / 1.1710 FBM3G-29DLA4 0.2250 / 0.4500 FBM3G-44DLA4 0.1680 / 0.3360 FBM3G-55DLA4 0.1030 / 0.2060 FBM3G-75DLA4 0.0800 / 0.1600 20|52 - BCS3D EtherCAT Beta EtherCAT Servo 3 Drive series | Ref.2403...
- Page 21 ( Vac ) ( W ) ( ) MODEL QC-CD-021-F- ER+TH-24/750 QC-CD-030-F- ER+TH-24/1100 2 000 ER+TH-18/2200 2 000 ER+TH-18/1000+FAN QC-CD-040-F- 3 000 ER+TH-18/1500+FAN 4 000 ER+TH-18/2000+FAN QC-CD-055-F- 4 000 ER+TH-18/2000+FAN Ref.2403 | Beta EtherCAT Servo 3 Drive series BCS3D EtherCAT - 21|52...
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Page 22: System El Ectrical Dia Gra M
System El ectri cal Di agram See annex: ANNEX A1. Example handing and connection diagram. Line voltage: 400-480 Vac. SAFETY EMERGENCY STOP + DOOR STOP CATEGORY 1. FAGOR CNCelite + 1x_QC-CD-021-FS2 + 4x_BCS3D-xDEA-FS02. 22|52 - BCS3D EtherCAT Beta EtherCAT Servo 3 Drive series | Ref.2403... -
Page 23: Cables
CNCelite and PLC I/Os. ECAT- CABLE-FLEX- 10/15/20/25/30/35/35/50/60/75/100 ECAT-CABLE-- cable is sold separately. ECAT-CABLE-FLEX- cable is sold separately. CABLE REFERENCE DESCRIPTION LENGTH (m) EtherCAT cable between PLC I/Os and BCS3D- BSC-EC- 05/10/15 EA-FS02 drive. EtherCAT cable between BCS3D- EA-FS02 BSC-EC-0.3 300 mm drive and BCS3D-EA-FS02 drive. -
Page 24: Connection Between Cncelite And Plc I/Os
Minimal bending radius: Repetead bending 8 x diameter and single bending 4 x diameter. Jacket: PUR. PolyURethane. Sheath colour: Rape Yellow. RAL 1021. Impedance: CAT 6a. 100 ± 5 . 24|52 - BCS3D EtherCAT Beta EtherCAT Servo 3 Drive series | Ref.2403... -
Page 25: Connection Between Plc I/Os And Bcs3D-Xxea-Fs02 Axis Drive
Installation Manual Connection between PLC I/Os and BCS3D-xxEA-FS02 Axis Drive Cable name: BSC-EC- Cable between PLC I/Os · OUT connector · and BCS3D-EA-FS02 · CN3-IN connector ·. Length : 05/10/15 m. Pinout 2x RJ-45 connectors. BCS3D-EA-FS02 · CN3-IN ·... -
Page 26: Connection Between Bcs3D-Xxea-Fs02 2-Axis Drive
Installation Manual Connection between BCS3D-xxEA-FS02 2-Axis Drive Cable name: BSC-EC-0.3 Cable between BCS3D-EA-FS02 axis drive · CN4-OUT connector · and next BCS3D- EA-FS02 axis drive · CN3-IN connector ·. Length: 300 mm. Pinout 2x RJ-45 connectors. BCS3D-EA-FS02 · CN4-OUT ·... -
Page 27: Connection Between Cncelite & Qc-Cd-X-Fx-X Spindle Drive
Work: - 40 °C ... + 70 °C (- 40 °F ... + 158 °F) Permissible temperature range Storage: - 20 °C ... + 60 °C (- 4 °F ... + 140 °F) Connectors RJ-45, IP 20 Ref.2403 | Beta EtherCAT Servo 3 Drive series BCS3D EtherCAT - 27|52... - Page 28 Work: - 40 °C ... + 70 °C (- 40 °F ... + 158 °F) temperature range Storage: - 20 °C ... + 60 °C (- 4 °F ... + 140 °F) Connectors RJ-45, IP 20 28|52 - BCS3D EtherCAT Beta EtherCAT Servo 3 Drive series | Ref.2403...
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Page 29: Power Cables And Encoder Extension Cables
FBM3G-18ALA24 BCS3D-20AEA-FS02 MPC-FBM3G-N9314-15 EEC-FBM3G-A1924-15 MPC-FBM3G-N9314-20 EEC-FBM3G-A1924-20 EEC-FBM3G-A1924-03 MPC-FBM3G-B9314-03 MPC-FBM3G-B9314-05 EEC-FBM3G-A1924-05 FBM3G-09ALA44 BCS3D-10AEA-FS02 EEC-FBM3G-A1924-08 MPC-FBM3G-B9314-08 FBM3G-13ALA44 BCS3D-15AEA-FS02 MPC-FBM3G-B9314-10 EEC-FBM3G-A1924-10 FBM3G-18ALA44 BCS3D-20AEA-FS02 MPC-FBM3G-B9314-15 EEC-FBM3G-A1924-15 EEC-FBM3G-A1924-20 MPC-FBM3G-B9314-20 Ref.2403 | Beta EtherCAT Servo 3 Drive series BCS3D EtherCAT - 29|52... - Page 30 MPC-FBM3G-N9211-05 EEC-FBM3G-A1924-05 MPC-FBM3G-N9211-08 EEC-FBM3G-A1924-08 FBM3G-75DLA24 BCS3D-75DEA-FS02 EEC-FBM3G-A1924-10 MPC-FBM3G-N9211-10 MPC-FBM3G-N9211-15 EEC-FBM3G-A1924-15 EEC-FBM3G-A1924-20 MPC-FBM3G-N9211-20 MPC-FBM3G-B9211-03 EEC-FBM3G-A1924-03 MPC-FBM3G-B9211-05 EEC-FBM3G-A1924-05 EEC-FBM3G-A1924-08 MPC-FBM3G-B9211-08 FBM3G-75DLA44 BCS3D-75DEA-FS02 MPC-FBM3G-B9211-10 EEC-FBM3G-A1924-10 MPC-FBM3G-B9211-15 EEC-FBM3G-A1924-15 MPC-FBM3G-B9211-20 EEC-FBM3G-A1924-20 30|52 - BCS3D EtherCAT Beta EtherCAT Servo 3 Drive series | Ref.2403...
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Page 31: Gnd-Plate-Qc-Cd
SK 14 Permissible cable outside diameter (mm) 3 ... 14 Technical data Gap (mm) Screw thread Tightening torque (N·m) SK 20 Permissible cable outside diameter (mm) 5 ... 20 Ref.2403 | Beta EtherCAT Servo 3 Drive series BCS3D EtherCAT - 31|52... - Page 32 Ø 4.5 mm. Technical data Height (mm) 21.7 Length (mm) 23.4 Width (mm) 19.4 Material Polyamide Color Grey Dimensions in mm. 1 in = 25.4 mm 23,4 32|52 - BCS3D EtherCAT Beta EtherCAT Servo 3 Drive series | Ref.2403...
- Page 33 ·A· Connection of the ’motor-drive’ power cable shield to a connection plate that is connected to the Protective Earth (GP-1). ·B· Connection of the feedback cable shield to a connection plate that is connected to the Protective Earth (GP-2). Ref.2403 | Beta EtherCAT Servo 3 Drive series BCS3D EtherCAT - 33|52...
- Page 34 Installation Manual User notes 34|52 - BCS3D EtherCAT Beta EtherCAT Servo 3 Drive series | Ref.2403...
- Page 35 elite ELECTRICAL WIRING DIAGRAM REF. SAFETY EMERGENCY STOP + DOOR STOP CATEGORY 1 INSTALLATION ARCHITECTURE Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
- Page 36 INSTALLATION DESCRIPTION LIST OF PAGES INSTALLATION NAME INSTALLATION ARCHITECTURE END USER DESTINATION MACHINE DATA DIAGRAM LOCATION man_bcs3d_ec_inst.pdf Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
- Page 37 4/1A 4/1A 4/1A 4/1A - F10 MAINS POWER FAGOR-UPS Cod. 03010002 S-250-24 CNC FPS-CAP elite STABILIZED 24 Vdc POWER SUPPLY INPUT OUTPUT 24 Vdc 24 Vdc, 10 A DIN RAIL 5/1F PCB F1 PCB F3-F4 5/1A Vline: 400 (1 - 10 %) - 480 (1 + 10 %) Vac fline: 48 ...
- Page 38 MAIN POWER SUPPLY MAIN POWER SUPPLY MAIN POWER SUPPLY 3x 400 Vac 2x 400 Vac 2x 400 Vac 3x 400 Vac 3x 400 Vac 3x 400 Vac 3x 400 Vac BCS3D-xDEA-FS02 BCS3D-xDEA-FS02 BCS3D-xDEA-FS02 BCS3D-xDEA-FS02 BCS3D-xDEA-FS02 QC-CD-021-FS2 for each AXIS X-AXIS Y-AXIS Z-AXIS...
- Page 39 24 Vdc 3/8D 7/1A OVER TRAVEL LIMIT SYSTEM OK -SE01 CNC OK 0. P. EMERGENCY -KAE1 -KAE1 6/4E 6/4E -SE02 AUX. EMERGENCY -S03 START -KS1 -KS2 16/3C BUTTON SAFETY RELAY EMERGENCY 0 Vdc 3/8E 7/1E 7/4C 7/4C 21 22 21 22 33 34 33 34 Date...
- Page 40 21 22 4/2D 4/6C 33 34 5/5B 4/2D 4/6C 21 22 21 22 OVER TRAVEL LIMIT CONTACTOR for CONTACTOR for + CNC FAGOR OK COMPACT BCS3D-xDEA-FS02 + CNC EMERGENCY STOP DRIVES SINGLE-DRIVE Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr:...
- Page 41 24 Vdc 5/8A -KA6 15/5D MODE SELECTOR 16/6C SETUP MODE KEY ZXE: 0 Vdc 3-stage with 2 NO contacts 1N4007 ENABLING PUSH BUTTON LEFT 16/4C 16/4C -KS4 -KS3 7/7D 7/7D DOOR DOOR LOCKING CLOSING 10/3E -KS2 -KS1 5/6E 5/6E STOFBb PS-SF-141005 CONTACTS STOFBa...
- Page 42 UPON REQUEST. SERCOS III CABLE QC-FBC-X 1 ... 7 m QC-FBC-FLEX-X 10 ... 100 m RIOR-E-48I32O-FEEDBACK GREEN UPON REQUEST. EtherCAT CABLE BSC-EC-X 0.3, 05, 10, 15 m CNC FAGOR OK BLUE BSC-EC-0.3 BSC-EC-0.3 BSC-EC-0.3 Date Previous: Next: L. Mod.
- Page 43 BCS3D-10DEA-FS02 BCS3D-20DEA-FS02 BCS3D-50DEA-FS02 BCS3D-15DEA-FS02 BCS3D-30DEA-FS02 BCS3D-75DEA-FS02 Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
- Page 44 L1'/T1 4/2E L2'/T2 4/2E L3'/T3 4/2E FUNCTIONAL EARTH REF. S ENCODER PROTECTIVE EARTH INCREMENTAL TTL S-SPINDLE 4/3E 4/3E GND-PLATE-QC-CD accessory kit FM9 MOTOR Upon request. Code. 88268031 UPON REQUEST. SERCOS III CABLE QC-FBC-X 1 ... 7 m GP-1: TOP GROUNDING PLATE QC-FBC-FLEX-X 10 ...
- Page 45 4/5E 4/4E BLUE UPON REQUEST. EtherCAT CABLE 4/6E 4/6E 4/6E BSC-EC-X 0.3, 05, 10, 15 m 8/3A 12/4B CNCelite BCS3D-xDEA-FS02 / Y-AXIS BSC-EC- CABLE BSC-EC-0.3 CABLE Set: Pn008=H.xx0x Pn000=b.011x SPENAX=1 DRENAX=1 B1 B2 B3 PROTECTIVE EARTH EXTERNAL RESISTOR B1 B2 B3...
- Page 46 4/5E 4/4E 4/6E 4/6E 4/6E 11/5B 13/4B BCS3D-xDEA-FS02 / X-AXIS BCS3D-xDEA-FS02 / Z-AXIS BSC-EC-0.3 CABLE BSC-EC-0.3 CABLE Set: Pn008=H.xx0x Pn000=b.011x SPENAY=1 DRENAY=1 B1 B2 B3 PROTECTIVE EARTH EXTERNAL RESISTOR B1 B2 B3 Y-AXIS FBM3G-xDLAx24 SERV0MOTOR Date Previous: Next: L. Mod.
- Page 47 30 Vdc max. operating current: 50 mAdc. E.g. ELECTRO-MECHANICAL RELAY: 4/8E 4/8E 4/8E WEIDMÜLLER RSS11304 12/5B 14/4B BCS3D-xDEA-FS02 / A-AXIS BCS3D-xDEA-FS02 / Y-AXIS BSC-EC-0.3 CABLE BSC-EC-0.3 CABLE Set: Pn008=H.xx0x -BK-RY: BRAKE CONTROL RELAY Pn000=b.011x /BK- (11) and /BK+ (10) output Set also: terminals allocated with Pn511=H.xx4x...
- Page 48 4/5E 4/4E 4/8E 4/8E 4/8E 13/5B BCS3D-xDEA-FS02 / Z-AXIS BSC-EC-0.3 CABLE Set: Pn008=H.xx0x Pn000=b.011x SPENAY=1 DRENAY=1 B1 B2 B3 PROTECTIVE EARTH EXTERNAL RESISTOR B1 B2 B3 Y-AXIS FBM3G-xDLAx24 SERV0MOTOR Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
- Page 49 OUTPUT -KA1 -KA2 -KA3 -KA4 -KA5 -KA6 -KA7 -KA8 3/8D 7/3A 6/4D 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 EMERGENCY FREE FREE FREE FREE DOOR FREE FREE STOP RELEASE COIL Date Previous: Next: L.
- Page 50 24 Vdc 3/8E -KS3 7/7D SELECTOR SWITCH -KS4 7/7D 7/7A INPUT Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
- Page 51 Installation Manual Ref.2403 | Beta EtherCAT Servo 3 Drive series BCS3D EtherCAT - 51|52...
- Page 52 Fagor Automation S. Coop. B.º San Andrés, 19 - Apdo. 144 E-20500 Arrasate-Mondragón, Gipuzkoa ·Spain· Tel: +34 943 039 800 Fax: +34 943 791 712 E-mail: contact@fagorautomation.es www.fagorautomation.com 52|52 - BCS3D EtherCAT Beta EtherCAT Servo 3 Drive series | Ref.2403...
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