Related Manuals for SCHUNK HLM 25
Summary of Contents for SCHUNK HLM 25
- Page 1 Assembly and Operating Manual HLM Stroke Module Translation of Original Operating Manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389497 Version: 04.00 | 17/04/2024 | en...
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Page 3: Table Of Contents
Table of contents Table of Contents 1 General ..................... 5 About this manual................1.1.1 Presentation of Warning Labels ............. 1.1.2 Definition of Terms ..............1.1.3 Applicable documents ..............1.1.4 Sizes..................1.2 Warranty ................... 1.3 Scope of delivery................. 1.4 Accessories ..................8 1.4.1 Sensors .................. - Page 4 6.4 Nutzlast schwingt in der Endlage ............28 7 Maintenance and care ................29 8 Spare parts ..................30 8.1 HLM 25....................30 8.2 HLM 50, 100 and 200 ................31 9 Translation of the original declaration of incorporation ......... 32 10 UKCA declaration of incorporation ............
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Definition Of Terms
The documents labeled with an asterisk (*) can be downloaded from schunk.com/downloads. 1.1.4 Sizes This operating manual applies to the following sizes: HLM 25 HLM 50 HLM 100 HLM 200 04.00 | HLM | Assembly and Operating Manual | en | 389497... -
Page 7: Warranty
General 1.2 Warranty If the product is used as intended, the warranty is valid for 24 months from the ex-works delivery date under the following conditions: Observe the ambient conditions and operating conditions, } 2.5 [/ 10] Observe the specified maintenance intervals, } 7 [/ 29] Parts touching the workpiece and wear parts are not included in the warranty. -
Page 8: Accessories
For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 1.4.1 Sensors Size Designation Type HLM 25 - 50 Inductive proximity switches HLM 100-200 Inductive proximity switches Exact type designation of the compatible sensors see catalog. -
Page 9: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 04.00 | HLM | Assembly and Operating Manual | en | 389497... -
Page 10: Environmental And Operating Conditions
Ensure that no strong magnetic fields impair the function of the product. Contact your SCHUNK partner if the product is to be used in strong magnetic fields. 2.6 Personnel qualification Inadequate qualifications of the personnel... -
Page 11: Personal Protective Equipment
Basic safety notes Service personnel of Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 2.7 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. -
Page 12: Malfunctions
Basic safety notes Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. Secure the product against falling during transportation and handling. -
Page 13: Protection During Handling And Assembly
Basic safety notes 2.12.1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. Have all work carried out by appropriately qualified personnel. For all work, secure the product against accidental operation. Observe the relevant accident prevention rules. -
Page 14: Protection Against Electric Shock
Basic safety notes fence must be rigid enough to withstand the maximum possible movement energy. EMERGENCY STOP switches must be easily and quickly accessible. Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. - Page 15 Basic safety notes WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power supply and secure against restarting.
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Page 16: Technical Data
Technical Data 3 Technical Data Size 08 - 200 Ambient temperature [°C] 5 - 60 IP rating Noise emission [dB(A)] ≤ 70 Pressure medium Compressed air, compressed air quality according to ISO 8573-1:2010 [7:4:4] Min. pressure [bar] Max. pressure [bar] Nominal working pressure [bar] More technical data is included in the catalog data sheet. -
Page 17: Assembly And Installation
Assembly and Installation 4 Assembly and Installation CAUTION Assembly measures When mounting the module and when mounting loads, do not allow impermissible forces and moments to be exerted (☞ catalog data) Select the suitable screw tightening torque when mounting the module or loads on the module in accordance with the generally accepted guidelines for screw connections. - Page 18 Assembly and Installation Assembly / connection geometries Item Designation Application Standard Screw Mounting Module DEI 4762 Cylindrical Centering, module ISO 8734 Bore hole Mounting Load Thread Mounting Load Cylindrical Centering, load ISO 8734 Centering Centering, load strip For in-depth details regarding dimensions and position, refer to the current catalog or CAD data.
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Page 19: Air Connection
Assembly and Installation 4.2 Air connection CAUTION Possible damage to the linear module! If the unit moves too hard into the end position, the linear module may be damaged. A linear movement must always be free of impact and bounce. For this purpose, carry out sufficient throttling and damping, } 4.4... -
Page 20: Setting The Speed
Assembly and Installation Item G1/8" G1/8" 4.3 Setting the speed CAUTION Material damage due to erroneous settings! If the end position is approached too hard, the product may be damaged. Adjust exhaust throttle valve and shock absorber so that the movement is braked smoothly. -
Page 21: Adjustment Of The Shock Absorber Strocke
Assembly and Installation 4.4 Adjustment of the shock absorber strocke Movement End position Damping Time T Target time The shock absorber stroke is too long and the end position is reached too slowly. Movement End position Damping Time T Target time The shock absorber stroke is too short and the unit arrives in the end position too abruptly. -
Page 22: End Positions
Assembly and Installation 4.5 End positions The following components are available for stroke limiting, shock absorption and monitoring of the end positions: Shock absorber - stop LMST (included in the scope of delivery) Damping adjustment LMD (included in the scope of delivery) Sensors (optional) } 1.4.1 [/ 8] The installation of LMST-... -
Page 23: Rod Lock
Assembly and Installation 4.5.1 Rod lock CAUTION Damage to the rod lock due to incorrect actuation / overload! The rod lock may only be triggered and unlocked when the product has been shut down. See the data on static holding force in the catalog. The forces occurring in a clamped condition must not exceed the holding force. - Page 24 Assembly and Installation Rod lock Item Designation Thread Air connection Assembly of 1. Remove face plate I (3) and cover plate I (2) ASP rod lock 2. Install the completely installed rod lock (A) on the module. Grease wiper ring! } 7 [/ 29] The cover plate (2) is no longer required.
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Page 25: Stroke Adjustment
HLM 200 5.9Nm The maximum possible end position adjustment is listed in the SCHUNK catalog “Modular assembly automation”. 4.6 Damping adjustment To adapt the damping characteristic of the apparent kinetic energy, the damper stroke and thus the characterteristics can be adjusted. - Page 26 Assembly and Installation Damping adjustment 1. Remove the stop screw (1) from the plate and undo the end position retracted counter nut (3). (right view) 2. Set the setscrew (2) to the desired dimension. ! Caution, observe the setting range. (See below) 3.
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Page 27: Commissioning
Commissioning 5 Commissioning CAUTION Prior to commissioning! Please read this operating manual carefully. Faults can be avoided and problem-free operation can be ensured only with the knowledge contained in this operating manual. Check the technical specifications } 3 [/ 16] Do not use the device until perfect operation has been checked taking all permissible operating parameters into account. -
Page 28: Troubleshooting
Troubleshooting 6 Troubleshooting 6.1 Module does not move Possible cause Corrective action Pressure drops below minimum. Check air supply. Link Luftanschlüsse Compressed air lines switched. Check compressed air lines. Link Luftanschlüsse 6.2 End position signal not present Possible cause Corrective action Proximity switch defective or set incorrect. -
Page 29: Maintenance And Care
Lubricant Seals and sealing surfaces SCHUNK grease 1 Linear guides SCHUNK grease 10 Details regarding SCHUNK lubricant designations are available at schunk.com/lubricants. The product contains food-compliant lubricants as standard. The requirements of standard EN 1672-2:2020 are not fully met. NOTE Change contaminated food-compliant lubricant. -
Page 30: Spare Parts
Seal kits are available as a standardized wearing parts set. All seals are included. Order Number CLMDI 025 (for stroke module HLM 025)ID number0314214 sectional drawing HLM 25 According to the sectional drawing all other wear parts and components are available separately. Wear parts... -
Page 31: Hlm 50, 100 And 200
Spare parts 8.2 HLM 50, 100 and 200 Seal kits are available as a standardized wearing parts set. All seals are included. Order Number CLMDI 050 (for stroke module HLM 050) ID number0314216 CLMDI 100 (for stroke module HLM 100) ID number0314218 CLMDI 200 (for stroke module HLM 20) ID number0314220 Sectional drawing of HLM 50, 100, 200 According to the sectional drawing all other wear parts and... -
Page 32: Translation Of The Original Declaration Of Incorporation
Translation of the original declaration of incorporation 9 Translation of the original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1 Section B. Manufacturer/ SCHUNK SE & Co. KG Distributor Spanntechnik | Greiftechnik | Automatisierungstechnik Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar... -
Page 33: Ukca Declaration Of Incorporation
UKCA declaration of incorporation 10 UKCA declaration of incorporation in accordance with the Supply of Machinery (Safety) Regulations 2008. Manufacturer/ SCHUNK Intec Limited Distributor Clamping and gripping technology 3 Drakes Mews, Crownhill MK8 0ER Milton Keynes We hereby declare that on the date of the declaration the following partly completed machine complied with all basic safety and health regulations found in the "Supply of Machinery (Safety) Regulations 2008". -
Page 34: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006... - Page 35 04.00 | HLM | Assembly and Operating Manual | en | 389497...
- Page 36 SCHUNK SE & Co. KG Spanntechnik | Greiftechnik | Automatisierungstechnik Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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