Subscribe to Our Youtube Channel
Related Manuals for SCHUNK HLM Series
Summary of Contents for SCHUNK HLM Series
- Page 1 Translation of the original manual Assembly and operating manual Stroke module...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
-
Page 3: Table Of Contents
Table of contents Table of contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Definition of Terms................... 6 1.1.3 Applicable documents ................ 6 1.1.4 Sizes ...................... 6 Warranty ...................... 6 Scope of delivery .................... 6 Accessories ...................... 7 1.4.1 Sensors ..................... 7 1.4.2 Rod lock .................... 7 Basic safety notes .................... - Page 4 Table of contents Commissioning ....................... 26 Troubleshooting ..................... 27 Module does not move .................. 27 End position signal not present ................ 27 Linear module proposes at the end positions ............ 27 Payload swings in the final position?.............. 27 Maintenance and care .................... 28 Spare parts ...................... 29 HLM 25 .......................
-
Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Definition Of Terms
• Catalog data sheet of the purchased product * • Assembly and operating manuals of the accessories * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.1.4 Sizes This operating manual applies to the following sizes: •... -
Page 7: Accessories
General 1.4 Accessories A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 1.4.1 Sensors Overview of the compatible sensors Size Designation Type HLM 25 - 50 Inductive proximity... -
Page 8: Basic Safety Notes
• Structural changes should only be made with the written approval of SCHUNK. 02.00 | HLM | Assembly and operating manual | en | 389497... -
Page 9: Spare Parts
• Ensure that no strong magnetic fields impair the function of the product. Contact your SCHUNK partner if the product is to be used in strong magnetic fields. 2.6 Personnel qualification Inadequate qualifications of the personnel... -
Page 10: Personal Protective Equipment
Basic safety notes The following personal qualifications are necessary for the various activities related to the product: Trained electrician Due to their technical training, knowledge and experience, trained electricians are able to work on electrical systems, recognize and avoid possible dangers and know the relevant standards and regulations. -
Page 11: Notes On Safe Operation
Basic safety notes 2.8 Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. • Avoid any manner of working that may interfere with the function and operational safety of the product. -
Page 12: Disposal
Basic safety notes 2.11 Disposal Handling of disposal The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and en- vironmental harm. • Follow local regulations on dispatching product components for recycling or proper disposal. -
Page 13: Protection During Commissioning And Operation
Basic safety notes 2.12.2 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries and even death. • Take appropriate protective measures to secure the danger zone. • Never step into the danger zone during operation. 2.12.3 Protection against dangerous movements Unexpected movements Residual energy in the system may cause serious injuries while... -
Page 14: Information About Special Dangers
Basic safety notes 2.13 Information about special dangers WARNING Risk of injury caused by crushing and impacts when moving the unit or attachments! Risk of injury due to attachments breaking or becoming loose! WARNING Risk of injury from objects falling and being ejected! Falling and ejected objects during operation can lead to serious in- jury or death. -
Page 15: Technical Data
Technical Data 3 Technical Data Size 08 - 200 Ambient temperature [°C] 5 - 60 IP rating Noise emission [dB(A)] ≤ 70 Pressure medium Compressed air, compressed air quality according to ISO 8573-1:7 4 4 Min. pressure [bar] Max. pressure [bar] Nominal working pressure [bar] 6 More technical data is included in the catalog data sheet. -
Page 16: Assembly And Installation
Assembly and Installation 4 Assembly and Installation NOTICE Assembly measures When mounting the module and when mounting loads, do not allow impermissible forces and moments to be exerted (☞ catalog data) Select the suitable screw tightening torque when mounting the module or loads on the module in accordance with the generally accepted guidelines for screw connections. -
Page 17: Mechanical Connection
Assembly and Installation 4.1 Mechanical connection The values apply to the whole mounting surface to which the Evenness of the product is mounted. mounting surface Requirements for evenness of the mounting surface (Dimensions in mm) Edge length Permissible unevenness < 100 <... -
Page 18: Air Connection
Assembly and Installation 4.2 Air connection NOTICE Possible damage to the linear module! If the module moves too hard against the end positions, the linear module might be damaged. A linear movement alway must reach the end position without • jerk or bounce. -
Page 19: Setting The Speed
Assembly and Installation Item G1/8" G1/8" 4.3 Setting the speed NOTICE Risk of damage to the product! If the end position is approached too hard, the product may be damaged. Adjust exhaust throttle valve and shock absorber so that the •... -
Page 20: Adjustment Of The Shock Absorber Strocke
Assembly and Installation 4.4 Adjustment of the shock absorber strocke Movement End position Damping Time T Target time The shock absorber stroke is too long and the end position is reached too slowly. Movement End position Damping Time T Target time The shock absorber stroke is too short and the unit arrives in the end position too abruptly. -
Page 21: End Positions
Assembly and Installation 4.5 End positions The following components are available for stroke limiting, shock absorption and monitoring of the end positions: • Shock absorber - stop LMST (included in the scope of delivery) • Damping adjustment LMD (included in the scope of delivery) •... -
Page 22: Rod Lock
Assembly and Installation 4.5.1 Rod lock NOTICE Damage to the rod lock due to incorrect actuation / overload! The rod lock may only be triggered and unlocked when the • product has been shut down. See the data on static holding force in the catalog. The forces •... - Page 23 Assembly and Installation Rod lock Item Designation Thread Air connection 1. Remove face plate I (3) and cover plate I (2) Assembly of ASP rod lock 2. Install the completely installed rod lock (A) on the module. Grease wiper ring! Maintenance and care 28] The cover plate (2) is no longer required.
-
Page 24: Stroke Adjustment
HLM 200 5.9Nm The maximum possible end position adjustment is listed in the SCHUNK catalog “Modular assembly automation”. 4.6 Damping adjustment To adapt the damping characteristic of the apparent kinetic energy, the damper stroke and thus the characterteristics can be adjusted. - Page 25 Assembly and Installation 1. Remove the stop screw (1) from the plate and undo the counter Damping adjustment nut (3). end position retracted (right view) 2. Set the setscrew (2) to the desired dimension. ! Caution, observe the setting range. (See below) 3.
-
Page 26: Commissioning
Commissioning 5 Commissioning NOTICE Prior to commissioning! Please read this operating manual carefully. Faults can be avoided and problem-free operation can be ensured only with the knowledge contained in this operating manual. • Check the technical specifications Technical Data 15] •... -
Page 27: Troubleshooting
Troubleshooting 6 Troubleshooting 6.1 Module does not move Possible cause Corrective action Pressure drops below minimum. Check air supply. Link Luftanschlüsse Compressed air lines switched. Check compressed air lines. Link Luftanschlüsse 6.2 End position signal not present Possible cause Corrective action Proximity switch defective or set incorrect. -
Page 28: Maintenance And Care
Maintenance and care 7 Maintenance and care Activity Maintenance intervals Functional test damper regularly Change of shock absorber 2 Mio. cycles Check Condition of the seals regularly Change the seals If necessary Lubricate the guides every 3.000 km The seals are included in the seal kit Spare parts 29] Grease... -
Page 29: Spare Parts
Spare parts 8 Spare parts 8.1 HLM 25 Seal kits are available as a standardized wearing parts set. All seals are included. Order Number • CLMDI 025 (for stroke module HLM 025)ID number0314214 sectional drawing HLM 25 According to the sectional drawing all other wear parts and components are available separately. -
Page 30: Hlm 50, 100 And 200
Spare parts 8.2 HLM 50, 100 and 200 Seal kits are available as a standardized wearing parts set. All seals are included. Order Number • CLMDI 050 (for stroke module HLM 050) ID number0314216 • CLMDI 100 (for stroke module HLM 100) ID number0314218 •... -
Page 31: Translation Of Original Declaration Of Incorporation
9 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Distributor Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar... -
Page 32: Annex To Declaration Of Incorporation
Annex to Declaration of Incorporation 10 Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, Annex I that are applicable and that have been fulfilled with: Product designation Stroke Module Type designation ID number... - Page 33 Annex to Declaration of Incorporation Protection against mechanical hazards 1.3.1 Risk of loss of stability 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 1.3.6 Risks related to variations in operating conditions 1.3.7...
- Page 34 Annex to Declaration of Incorporation Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2...
- Page 35 Notes Notes 02.00 | HLM | Assembly and operating manual | en | 389497...
- Page 36 02.00 | HLM | Assembly and operating manual | en | 389497...
Need help?
Do you have a question about the HLM Series and is the answer not in the manual?
Questions and answers