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- Page 1 Model 6000 Articulating Crane Owners’ Manual Installation • Assembly Drawings • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Rev 1 www.stellarindustries.com © 2022 Stellar Industries, Inc.
- Page 2 S ER IAL N O . MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 http://www.stellarindustries.com/ip M ODE L NO . SERI AL NO. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar ® 6000 Articulating Crane Owner’s Manual...
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Page 3: Table Of Contents
Valve Bank (Alternate) - PN 125254 Parts List ................ 17 Main Boom Assembly - PN 22142 ................... 18 Extension Boom Assembly - PN 22143 ................... 19 Radio Remote - PN 88454 ....................... 20 Stellar ® 6000 Articulating Crane Owner’s Manual | Page iii... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar ® 6000 Articulating Crane Owner’s Manual... -
Page 5: Chapter 1 - Specifications
Proportional Radio Controls standard for all functions. Stowed Height: 75” (190.5 cm) above Truck Frame (Above Truck Frame) Mounting Space Required: 32” (81.3 cm) Approximate Shipping Weight: 3,150 lbs (1,430 kg) Stellar ® 6000 Articulating Crane Owner’s Manual | Page 1... -
Page 6: Capacity Chart - Decal Pn 5165
Capacity Chart - Decal PN 5165 Page 2 | Stellar ® 6000 Articulating Crane Owner’s Manual... -
Page 7: Chapter 2 - Installation
OEM. Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations. Stellar ® 6000 Articulating Crane Owner’s Manual | Page 3... -
Page 8: Torque Data Chart
Note: “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 4 | Stellar ® 6000 Articulating Crane Owner’s Manual... -
Page 9: Installation Overview
8. Connect pressure and return lines per hydraulic kit. 9. Connect (+12V) Power and ground wires inside crane box. 10. Check reservoir for oil and fill if necessary. 11. Operate crane several cycles. Mounting Kit Drawing Stellar ® 6000 Articulating Crane Owner’s Manual | Page 5... -
Page 10: Hydraulic Installation
Tighten fittings in both couplings. Due to manufacturing methods, there is a natural curvature to a hydraulic hose. The hose should be installed so any bend is with this curvature. Page 6 | Stellar ® 6000 Articulating Crane Owner’s Manual... -
Page 11: Face Seal/O-Ring Size Chart
Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar ® 6000 Articulating Crane Owner’s Manual | Page 7... -
Page 12: Hydraulic Kit - Pn 13040
Hydraulic Kit - PN 13040 PN 13040 Page 8 | Stellar ® 6000 Articulating Crane Owner’s Manual... -
Page 13: Control Kit - Pn 52257
Control Kit - PN 52257 Stellar ® 6000 Articulating Crane Owner’s Manual | Page 9... -
Page 14: Decal Placement - Pn 13356
Stabilizers CS & SS C4545 DECAL DANGER ELECTROCUTION Four Corners of the Body 53850 DECAL STELLAR LOGO 4X11.5 PRE-MASKED Main Boom - Both Sides C5910 DECAL STELLAR LOGO 4.00X9.50 PRE-MASKED Body - Optional Page 10 | Stellar ® 6000 Articulating Crane Owner’s Manual... -
Page 15: Chapter 3 - Assembly Drawings
NUT 0.50-13 HHGR5 NYLOC 62484 CAP SCR 12MMX40MM SH 0352 WASHER 0.50 USS FLAT ZINC 0487 CAP SCR 0.31-18X1.75 HHGR5 0500 CAP SCR 0.50-13X1.75 HHGR5 18611 SCREW #6-32X0.38 HH MACH SELF TAP Stellar ® 6000 Articulating Crane Owner’s Manual | Page 11... -
Page 16: Gear Bearing - Pn 4032
BEARING AND SEAL KIT 6000 TTB KNMTS BEFORE 2006 30440 WORM 6000 KINEMATICS W17A02 BEFORE 2006 ITEM PART No. DESCRIPTION QTY. 67866 BEARING AND SEAL KIT 6000 TTB KNMTS AFTER 2006 65679 WORM 6000 KINEMATICS W17B02 AFTER 2006 Page 12 | Stellar ® 6000 Articulating Crane Owner’s Manual... -
Page 17: Stabilizer Valve Bank - Pn 61040
Stabilizer Valve Bank - PN 61040 RELIEF 61931 LEVER BOX ASSEMBLY 70790 HANDLE/LEVER 70789 Stellar ® 6000 Articulating Crane Owner’s Manual | Page 13... -
Page 18: Mast Assembly - Pn 22141
CAP SCR 0.31-18X0.75 HHGR5 D0917 WASHER 0.25 FLAT SS 0480 CAP SCR 0.25-20X1.00 HHGR5 0478 CAP SCR 0.25-20X0.50 HHGR5 0340 WASHER 0.25 USS FLAT 85930 STRAP VALVE RETAINING 78246 BACKUP ALARM 87 DECIBEL Page 14 | Stellar ® 6000 Articulating Crane Owner’s Manual... -
Page 19: Valve Bank - Pn 44530
VALVE SOLND 3 POS 4 WAY TAND G04571 25 FT LBS 25372 VALVE SOLND 3 POS 4 WAY OPEN G04591 25 FT LBS 25373 SEAL KIT 25371/25372 44532 COIL 12VDC DUETSCH CAP012H 3 FT LBS Stellar ® 6000 Articulating Crane Owner’s Manual | Page 15... -
Page 20: Valve Bank (Alternate) - Pn 125254
Valve Bank (Alternate) - PN 125254 HYDRAULIC SCHEMATIC Page 16 | Stellar ® 6000 Articulating Crane Owner’s Manual... -
Page 21: Valve Bank (Alternate) - Pn 125254 Parts List
VALVE SOLND 3 POS 4 WAY 8GPM OPEN DEL 25 FT-LB 126269 SEAL KIT 125256/125257 125947 COIL 12VDC DEUTSCH DEL 3 FT-LB 125948 COIL 12VDC DEUTSCH PROP DEL 3 FT-LB Stellar ® 6000 Articulating Crane Owner’s Manual | Page 17... -
Page 22: Main Boom Assembly - Pn 22142
INNER BOOM 6000 SERIES CRANE 4656 CYLINDER 60 SERIES INNER 4657 CYLINDER 60 SERIES OUTER & & D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK Page 18 | Stellar ® 6000 Articulating Crane Owner’s Manual... -
Page 23: Extension Boom Assembly - Pn 22143
COLLAR 1.26X1.63X1.19 PC BLACK 25831 HOOK 5 TON SWIVEL W/ BEARING 5145 PIN CAP 0.56X3.50X.25 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 4658 CYLINDER EXT 60 SERIES Stellar ® 6000 Articulating Crane Owner’s Manual | Page 19... -
Page 24: Radio Remote - Pn 88454
SCREW 4MMX14MM PHMS PH 29460 SCREW 3MMX35MM PHMS PH NOTE: 1) P/N'S 25999 & 24958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER 2) BACK UP CABLE FOR TRANSMITTER - PART NUMBER 35916 Page 20 | Stellar ® 6000 Articulating Crane Owner’s Manual... - Page 26 Subject to Change without Notification. © 2022 Stellar Industries, Inc.
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