Related Manuals for Wacker Neuson PTS 4V
Summary of Contents for Wacker Neuson PTS 4V
- Page 1 Operator’s Manual Pump PTS4V Type PTS4V Document 5000193035 0917 Date Version Language 5 0 0 0 1 9 3 0 3 5...
- Page 2 Copyright notice © Copyright 2017 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.
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Page 3: Foreword
Americas LLC will be referred to as Wacker Neuson. Keep a copy of the Operator’s Manual with the machine at all times. For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/. - Page 4 The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice. The illustrations, parts, and procedures in this manual refer to Wacker Neuson ...
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Page 5: Ec Declaration Of Conformity
We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards: 2006/42/EC, 2000/14/EC Authorized Person for Technical Documents Robert Raethsel, Wacker Neuson Produktion GmbH & Co. KG, Wackerstrasse 6, 85084 Reichertshofen, Germany Menomonee Falls, WI, USA, 14.07.17 Keith Herr... -
Page 7: Table Of Contents
PTS 4V Table of Contents Foreword EC Declaration of Conformity Safety Information Signal Words Used in this Manual ............9 Machine Description and Intended Use ..........10 Safety Guidelines for Operating the Machine ........11 Service Safety ..................13 Operator Safety while Using Internal Combustion Engines ....15 Labels Label Locations .................. - Page 8 Engine ....................38 Pump ....................39 Sound Measurements ................. 39 Dimensions ..................40 Emission Control Systems Information and Warranty—Gasoline Emission Control System Background Information ......41 Limited Defect Warranty for Wacker Neuson Emission Control Systems ....................42 10 AEM Safety Manual wc_bo5000193035_08TOC.fm...
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Page 9: Safety Information
PTS 4V Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. -
Page 10: Machine Description And Intended Use
Safety Information Machine Description and Intended Use This machine is a centrifugal trash pump. The Wacker Neuson Trash Pump consists of a tubular steel frame surrounding a gasoline or diesel engine, a fuel tank, and an impeller pump with ports for water suction and discharge. The engine rotates the impeller during operation. -
Page 11: Safety Guidelines For Operating The Machine
To ensure safe operation of the machine: ■ Do not operate the machine if any safety devices or guards are missing or inoperative. ■ Do not modify or defeat the safety devices. ■ Only use accessories or attachments that are approved by Wacker Neuson. wc_si000770gb_FM10.fm... - Page 12 PTS 4V Safety Information Safe When operating this machine: operating ■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose practices clothing away from the machine’s moving parts. When operating this machine: ■ Do not operate a machine in need of repair.
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Page 13: Service Safety
Machine When servicing or maintaining the machine: modifications ■ Use only accessories/attachments that are approved by Wacker Neuson. When servicing or maintaining the machine: ■ Do not defeat safety devices. ■ Do not modify the machine without the express written approval of Wacker Neuson. - Page 14 Safety Information PTS 4V Wear the following Personal Protective Equipment (PPE) while servicing or Personal Protective maintaining this machine: Equipment ■ Close-fitting work clothes that do not hinder movement (PPE) ■ Safety glasses with side shields ■ Hearing protection ■ Safety-toed footwear In addition, before servicing or maintaining the machine: ■...
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Page 15: Operator Safety While Using Internal Combustion Engines
PTS 4V Safety Information Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. ► Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. -
Page 16: Labels
Labels PTS 4V Labels Label Locations STOP wc_gr010881 wc_si000771gb_FM10.fm... -
Page 17: Label Meanings
PTS 4V Labels Label Meanings DANGER DANGER Asphyxiation hazard. GEFAHR Engines emit carbon monoxide. Do not run the machine indoors or in an PELIGRO enclosed area. STOP DANGER NEVER use inside a home or garage, EVEN IF ... - Page 18 Labels PTS 4V WARNING Pressurized contents. Do not open when hot! WARNING WARNING ADVERTENCIA ADVERTENCIA AVERTISSEMENT AVERTISSEMENT 110164 110164 5100015564 5100015564 WARNING WARNING WARNUNG WARNUNG ADVERTENCIA ADVERTENCIA AVERTISSEMENT AVERTISSEMENT 110164 110164 5100015565 5100015565 WARNING WARNING WARNING Never pump volatile, flammable, or low-flash-point fluids.
- Page 19 PTS 4V Labels Key switch: Start Throttle control lever: Turtle = Idle or Slow Rabbit = Full or Fast This machine may be covered by one or more U.S.PAT.Nos.: 6012285, 6471476, U.S.PAT.Nos.: 6012285, 6471476, patents. D416858, D454357 OTHER U.S. AND D416858, D454357 OTHER U.S.
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Page 20: Lifting And Transporting
Lifting and Transporting PTS 4V Lifting and Transporting Lifting the Machine Requirements ■ Lifting equipment (crane, hoist, or fork truck) capable of supporting the machine’s weight ■ Lifting devices (hooks, chains, and shackles) capable of supporting the machine’s weight ■ Engine stopped Lifting the A lifting eye is used for lifting the machine. -
Page 21: Transporting The Machine
PTS 4V Lifting and Transporting Transporting the Machine WARNING Fire hazard. Fuel is flammable and may ignite. ► Drain the fuel tank before transporting the machine. Requirements ■ Transporting vehicle capable of supporting the machine’s weight ■ Engine stopped ■ Empty fuel tank Procedure Perform the procedure below to transport the machine. -
Page 22: Operation
2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance. 3. Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for. -
Page 23: Refueling The Machine
PTS 4V Operation Refueling the Machine Requirements ■ Machine shut down ■ Engine cool ■ Machine/fuel tank level with the ground ■ Fresh, clean fuel supply Procedure Perform the procedure below to refuel the machine. WARNING Fire hazard. Fuel and its vapors are extremely flammable. Burning fuel can cause severe burns. -
Page 24: Machine Components Descriptions
Operation PTS 4V Machine Components Descriptions STOP wc_gr0112963 Ref. Description Choke Wrench Fuel valve Throttle Starter rope Key switch Wrench supplied with pump can be used to loosen and tighten: hose couplings, knobs on pump cover, priming plug, and drain plug on front cover. -
Page 25: Positioning And Preparing The Machine For Operation
PTS 4V Operation Positioning and Preparing the Machine for Operation WARNING Personal injury hazard. Failure to follow the listed procedures may cause injury to personnel or damage to the machine. ► All persons setting up the machine must be fully trained on the installation of the machine. - Page 26 Operation PTS 4V Continued from the previous page. Connect the 3. Connect the discharge hose (e) to the discharge port. discharge ■ The discharge hose must not be restricted. Lay the hose out as straight as hose possible. ■ Remove any twists or sharp bends from hose which may block water flow.
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Page 27: Starting, Operating, And Stopping The Machine
PTS 4V Operation Starting, Operating, and Stopping the Machine WARNING Personal safety hazard. Corrosive chemicals or contaminated water can cause serious health and environmental hazards. Contact local authorities for assistance. ► Do not pump corrosive chemicals or water containing toxic substances. - Page 28 Operation PTS 4V Continued from the previous page. 5. Push the choke in (b2) as the engine warms. ■ Keep the engine throttle in the fast position while operating the pump. ■ The pump should begin pumping water within a minute depending on the length of the suction hose and the height of the pump above water.
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Page 29: Emergency Shutdown Procedure
PTS 4V Operation Emergency Shutdown Procedure If a breakdown/accident occurs while the machine is operating, follow the procedure below. 1. Stop the engine. 2. Turn off the fuel supply. 3. Remove the obstruction. 4. Unkink the hoses. 5. Allow the machine to cool. -
Page 30: General Maintenance
Wacker Neuson. The use of service parts that are not equivalent in performance and durability to authorized parts may impair the effectiveness of the emission control system and may have a bearing on the outcome of a warranty claim. -
Page 31: Inspecting The Impeller And Checking The Impeller Clearance
PTS 4V General Maintenance Inspecting the Impeller and Checking the Impeller Clearance Background Sand, dirt, and debris will cause the impeller to wear. If the pump’s performance drops over time, check and adjust the clearance between the impeller and the insert. - Page 32 General Maintenance PTS 4V Continued from the previous page. 4. Clean the impeller (g) with a 50-50 mixture of bleach and water before working on it. wc_gr010902 5. Remove spark plug to make it easier to turn the impeller. 6. Re-install the pump housing cover.
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Page 33: Storage
PTS 4V General Maintenance Storage Introduction Extended storage of equipment requires preventive maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necessarily apply to this machine, the basic procedures remain the same. -
Page 34: Machine Disposal / Decommissioning
General Maintenance PTS 4V ■ Cover the machine. Tires and other exposed rubber items should be protected from the weather. Either cover them or use a readily available protectant. Machine Disposal / Decommissioning Introduction This machine must be properly decommissioned at the end of its service life. -
Page 35: Engine Maintenance: Vanguard 305447
PTS 4V Engine Maintenance: Vanguard 305447 Engine Maintenance: Vanguard 305447 Periodic Maintenance Schedule The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. Every Every Daily Every before... -
Page 36: Oil Recommendations
Engine Maintenance: Vanguard 305447 PTS 4V Oil recommendations We recommend the use of Briggs & Stratton Warranty Certified oils for best performance. Other high-quality detergent oils are acceptable if classified for service SF, SG, SH, SJ, or higher. Do not use special additives. -
Page 37: Troubleshooting
Troubleshooting PTS 4V Troubleshooting Problem / Symptom Reason Remedy Engine does not start. No fuel in tank Add fuel. Old fuel Drain fuel tank, change fuel filter, and fill with fresh fuel. Add engine oil. Engine oil pressure/oil level low ... -
Page 38: Technical Data
Technical Data PTS 4V Technical Data Engine Engine power rating Gross power rating per SAE J1995. Actual power output may vary due to conditions of specific use. Machine PTS 4V Engine Engine make Briggs and Stratton Engine model Vanguard 305447 Max. -
Page 39: Pump
PTS 4V Technical Data Pump Machine PTS 4V Pump Operating weight kg (lb) 162 (358) Max. suction lift * m (ft) 7.62 (25) Max. discharge head m (ft) 32 (106) Mechanical seal lubrication oil grade SAE 30 ml (oz.) 150 (5) Suction / discharge diameter mm (in.) -
Page 40: Dimensions
Technical Data PTS 4V Dimensions mm (in.) 915 (36) 890 (35) (35) wc_gr008090 wc_td000560gb_FM10.fm... -
Page 41: Emission Control Systems Information And Warranty-Gasoline
Carbon monoxide does not react in the same way, but it is toxic. Wacker Neuson utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons. Evaporative Emissions... -
Page 42: Limited Defect Warranty For Wacker Neuson Emission Control Systems
Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. If evidence of tampering is found, Wacker Neuson may deny a warranty claim. Among those acts that constitute tampering are: ■ Removing or altering of any part of the air intake, fuel, or exhaust systems. - Page 43 The engine/equipment must be presented to an authorized Wacker Neuson dealer/ service center as soon as a problem exists. Contact Wacker Neuson Product Support Department (1-800-770-0957) or visit wackerneuson.com to find a dealer/ service center in your area, or to answer questions regarding warranty rights and responsibilities.
- Page 44 For owners located more than 100 miles from an authorized dealer/service center (excluding the states with high-altitude areas as identified in 40 CFR Part 1068, Appendix III), Wacker Neuson will pay for pre-approved shipping costs to and from an authorized Wacker Neuson dealer/service center.
- Page 45 Emissions Control Systems Information and Warranty Emissions Control Systems Information and Warranty PTS 4V System Covered Components Evaporative control system Fuel tank Fuel cap Fuel hoses Vapor hoses Carbon canister Canister mounting brackets Fuel strainer Fuel valve Fuel pump Fuel hose joint Canister purge hose joint See the supplied engine owner’s manual for the applicable exhaust emission...
- Page 46 Emissions Control Systems Information and Warranty Emissions Control Systems Information and Warranty Limited Defect Warranty Period for Wacker Neuson Emission Control Systems The warranty period for this engine/equipment begins on the date of sale to the initial purchaser and continues for a period of 2 years or 1500 hours of operation (whichever comes first).
- Page 59 Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051 Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...
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