Related Manuals for iWeld GORILLA POCKETMIG 235 DP
Summary of Contents for iWeld GORILLA POCKETMIG 235 DP
- Page 1 CUTTING EDGE WELDING USER’S MANUAL IGBT Inverter type Multifunction (MIG/MMA/Lift TIG) Welding Power Source GORILLA POCKETMIG 235 DP...
- Page 2 Introduction First of all, thank you for choosing an IWELD welding or cutting machine! Our mission is to support your work with the most up-to-date and reliable tools both for DIY and industrial application. We develop and manufacture our tools and machines in this spirit.
- Page 3 WARNING! Welding is a dangerous process! The operator and other persons in the working area must follow the safety instructions and are obliged to wear proper Personal Protection Items. Always follow the local safety regulations! Please read and understand this instruction manual carefully before the installation and operation! •...
- Page 4 THE MAIN PARAMETERS GORILLA POCKETMIG 235 DP IGBT Inverter type Water Cooling System Digital Display Number of Programs Synergic Control Pulse Double Pulse Reverse Polarity - FCAW 2T/4T 2ST/4ST SPOT Number of Wire Feeder Rolls ...
-
Page 5: General Description
GENERAL DESCRIPTION The POCKETMMIG 235 DP welding machine is used for manual welding of steel and non-fer- rous metals. Allows welding with MMA (coated electrode), MMA with pulse, TIG Lift, TIG Lift with pulse, and MIG/MAG methods. MIIG/MAG welding can be carried out using single and double pulse. -
Page 6: Preparing The Machine For Work
PREPARING THE MACHINE FOR WORK If the device is stored or transported in cold conditions, the device should be brought to a tem- perature above zero before work begins. MIG torch socket Remote control / Spool Gun socket "+" socket Polarity change plug "-"... -
Page 7: Cable Connection
Cable connection 3.1.1 Methods for MMA The ends of the welding cables should be connected to the sockets (3) and (5) on the front panel so that the correct pole for the electrode is on the electrode holder. The polarity of the welding cable connection depends on the type of electrode used and is indicated on the electrode packaging (DCEN negative or DCEP positive). - Page 8 3.1.3 MIG method and braze welding 3.1.3.1 Welding and braze welding in shielding gases The torch current clamp should be connected to the MIG torch socket (1). The gas line from the regulator should be connected and secured to the gas connector (8) on the back of the device.
- Page 9 3.1.3.3 Welding with Spool Gun (option) The torch current clamp should be connected to the MIG torch socket (1). Insert the polarity change plug (4) in the socket (3). Connect the negative pole of the source (5) to the work- piece using a cable with a clamp. Connect the device's plug to a 230V 50Hz wall socket. Switch (11) located inside the feeder chamber set to the Spool Gun position.
-
Page 10: Operation
OPERATION Front panel A – display The display shows the names and values of the parameters, the numbers of the sets of settings saved in the memory and the error codes. The voltage (arc length) of the base current. Only for the D-PULSE MIG method. - Page 11 EndU The voltage (arc length) of the final current (crater filling). Only for the MIG method in S2T and S4T modes. Adjustment range: -50 - 50% FORC ARC FORCE function. Only for the MMA and PULSE MMA methods. Adjustment range: 0 - 100%. Freq Pulse frequency.
- Page 12 Tick Welded material thickness. Only for the MIG/MAG method in SYN MIG modes. PULSE and D-PULSE. The adjust- ment range depends on the type of welded material and wire diameter. VRD function - reduces the voltage in the no-load state. Only for the MMA method. Adjustment range - On (On) / Off (Off).
- Page 13 Pressing and releasing the welding gun button will cause gas to flow, and then to the arc to start welding. After pressing and releasing the button again, the arc will be extinguished and gas will flow out. Pressing the welding gun button will cause pre-gas flow, then arc ignition and welding start with HotI current.
- Page 14 SPOT Sptt Spot welding. Pressing the welding gun button will cause gas to escape and the arc to ignite. After the Sppt time has elapsed, the arc will be extinguished and the gas will leak. An earlier release of the handle button will immediately extinguish the arc and cause a gas leak. C-SPOT Stop Sptt...
- Page 15 ● Fe Mix -welding of carbon steels in a shield of Ar / CO mixture. The recommended mix ratio is 82% Ar 18% CO ●-AlSi5 -welding of silicon alloys in argon. ● CrNi - welding stainless steels in a shield of Ar / CO mixture.
- Page 16 ● MIG DP -MIG/MAG welding with double pulse. This is the most advanced welding method in which current pulses occur in two ranges. It combines the benefits of welding with a single pulse, and also allows you to achieve a very high aesthetics of the weld face - the so-called husk effect.
- Page 17 ● LIFT TIG-TIG lift welding. ● PULSE MMA - MMA welding (coated electrode) with pulse. Duty Freq ● MMA MMA welding (coated electrode). I – Button for selecting the wire diameter The button is active only during MIG/MAG welding mode. Used to select the diameter of the wire.
-
Page 18: Parameter Settings
PARAMETER SETTINGS Methods MMA and PULSE MMA After choosing the MMA or PULSE MMA method, the parameters can be adjusted according to the table below. The welding current can be adjusted by the adjustment knob immediately after switching on the machine or switching the welding method. PULSE MMA Hotl Hotl... - Page 19 LA POCKETMIG 225 DP - Weldin The manual mode allows the user to select the welding voltage and wire feed speed as need- ed. Depending on the selected control mode and welding method, adjustment according to the table below is possible. WARNING! In MIG mode it is not possible to select the material to be welded or the wire diame- ter.
- Page 20 Pulse width The pulse width is the duration of the pulse, allows you to adjust the depth of penetration. The increase in width increases the depth of penetration, the reduction limits the amount of heat introduced into the material, reducing the risk of burning thinner sheets or smaller elements. Lower pulse width values should be used for higher currents.
- Page 21 Device: • Make sure the feed rollers are designed for use with aluminum: the groove is letter-shaped • "U" and are dedicated to the correct diameter of the welding wire. Using the wrong rollers will cause wire deformation and welding problems. •...
- Page 22 BRAZING In synergistic mode, select CuSi3 for brazing. For brazing, the working temperature is above C. Areas of application: repair of galvanized body parts, in construction, air conditioning and household appliances. STAINLESS STEEL WELDING The synergistic program in the device has been developed for welding the most popular 308LSi and 316LSi stainless steels and the 98/2 argon + CO2 gas mixture used.
- Page 23 10.3 Methods for MIG Free Sheet Wire Welding Welding Welding Interval electrode Gas flow thickness diameter current voltage speed (mm) outlet (l/min) (mm) (mm) (cm/min) (mm) 0.8,0.9 60~70 16~16.5 50~60 Butt weld Low weld- 0.8,0.9 60~85 17~17.5 50~60 10~15 ing speed 0.8,0.9 60~90 16~16.5 50~60...
-
Page 24: Troubleshooting
TROUBLESHOOTING Symptoms Cause Procedure No power, failure signal or device No connection or loose plug inside Check and correct the connections malfunction device of all electrical plugs inside the device No wire feed (feeder motor running) Too low roller pressure Set the correct pressure Incorrect roller groove diameter lead Install the correct guide roller Dirty wire guide in the handle... -
Page 25: Safety Requirements
Precautions Workspace 1. Welding equipment free of dust, corrosive gas, non-fl ammable materials, up to 90% humidity for use! 2. Avoid welding outdoors unless protected from direct sunlight, rain, snow, work area tempera- ture must be between -10 °C and +40°C. 3. - Page 26 CERTIFICATE OF EUROPEAN STANDARD Manufacturer: IWELD Ltd. 2314 Halásztelek II. Rákóczi Ferenc street 90/B Tel: +36 24 532-625 info@iweld.hu www.iweld.hu GORILLA POCKETMIG 235 DP Item: IGBT Inverter type Multifunction (MIG/MMA/Lift TIG) Welding Power Source Applied Rules (1): EN 60204-1:2005 EN 60974-10:2014,...
- Page 27 érvényesíthetőek. A fogyasztó jótállási igényét a vállalkozásnál érvényesítheti. 2. Kiterjesztett garancia Az IWELD Kft. a Forgalmazókkal együttműködve, az 1 éves kellékszavatossági kötelezettségét +1 évvel kiterjeszti (2 évre) a követ- kezőkben felsorolt hegesztőgépekre az alábbi feltételekkel: minden GORILLA hegesztőgép, ARC 160 MINI, HEAVY DUTY 250 IGBT, HEAVY DUTY 315 IGBT...
-
Page 28: Jótállási Jegy
Az IWELD Kft. a forgalmazókkal együttműködve, az 1 éves kellékszavatossági kötelezettségét +1 évvel kiterjeszti (2 évre) az „ÁLTA- LÁNOS GARANCIÁLIS FELTÉTELEK A JÓTÁLLÁSI ÉS SZAVATOSSÁGI IGÉNYEK ESETÉN” című dokumentumban foglalt feltételek szerint. A jótállás lejárta után 3 évig biztosítjuk az alkatrész utánpótlást. Vásárláskor kérje a termék próbáját! Eladó tölti ki: A vásárló... -
Page 29: Certifi Cat De Garanţie
Certifi cat de garanţie Distribuitor: IWELD KFT. 2314 Halásztelek Str. II.Rákóczi Ferenc 90/B Ungaria Tel: +36 24 532-625 Fax: +36 24 532-626 Număr: ........tipul............număr de serie ..................necesare sunt garantate timp de 24 luni de la data de produse de cumpărare, în conformitate cu legea. La trei ani după... -
Page 30: Záručný List
Distribútor: ZÁRUČNÝ LIST IWELD KFT. 2314 Halásztelek II. Rákóczi Ferenc út 90/B Tel: +36 24 532-625 Fax: +36 24 532-626 Poradové číslo: Výrobok: ..........Typ: ............. Výrobné číslo: .......... Na tento výrobok platí záruka 24 mesiacov od kúpy podľa platnej legislatívy. Na uplatnenie záruky je nutné predložiť originál- ny nákupný doklad! Po uplynutí záručnej doby 3 roky Vám zabezpečíme prísun náhradných dielov. Pri kúpe tovaru požiadajte o rozbalenie a kontrolu výrobku! Vyplní predajca: Meno kupujúceho: ...................................... Bydlisko: ........................................Dátum zakúpenia: deň: ..... mesiac: ...... rok: ....... - Page 32 www.iweld.hu...
Need help?
Do you have a question about the GORILLA POCKETMIG 235 DP and is the answer not in the manual?
Questions and answers