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NOTICE TO INSTALLER: Instructions must remain with installation.
Trusted. Tested. Tough.
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Zoeller Pump Company
Product on our website:
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Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies.
PREINSTALLATION CHECKLIST - ALL INSTALLATIONS
1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using. DO NOT remove the test/oil
fill plugs from the pump.
2. Carefully read the literature provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future reference.
1. To help reduce the risk of electrical shock, a properly grounded receptacle or
control box of grounding type must be installed and protected by a ground fault
circuit interrupter (GFCI) in accordance with the National Electrical Code and
applicable local codes. Never remove ground pin from plug. If pump is wired
direct, a GFCI must be installed in the control box (SEE WARNING BELOW).
2. Make certain that the receptacle is within the reach of the pump's power
supply cord. DO NOT USE AN EXTENSION CORD. Extension cords that are
too long or too light do not deliver sufficient voltage to the pump motor and
they could present a safety hazard if the insulation were to become damaged
or the connection end were to fall into a wet or damp area.
3. Make sure the pump electrical supply circuit is equipped with fuses or circuit
breakers of proper capacity. A separate branch circuit, sized according to
the National Electrical Code for the current shown on the pump name plate is
recommended (see Note 3 on page 2).
4. Testing for ground. As a safety measure, each electrical outlet should be
checked for ground using a circuit analyzer which will indicate if the power,
neutral and ground wires are correctly connected to your outlet. If they are
not, call a qualified, licensed electrician.
5. For added safety. Use of a residual current device with an operating current
not higher than 30 mA is recommended.
6. FOR YOUR PROTECTION ALWAYS DISCONNECT PUMP FROM ITS POWER
SOURCE BEFORE HANDLING. If pump is wired direct, de-energize the circuit
at the control box. Grounded pumps are supplied with a 3-prong grounded
plug to help protect you against the possibility of electrical shock. DO NOT,
UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND PIN. To reduce the risk
of electrical shock, a properly grounded receptacle or control box of grounding
type must be installed and protected by a ground fault circuit interrupter (GFCI)
in accordance with National Electrical Code and applicable local codes.
7. Risk of electrical shock. Do not remove power supply cord and strain relief
or connect conduit directly to the pump.
8. Installation and servicing of electrical circuits and hardware should be performed
by a qualified licensed electrician.
9. Pump installation and servicing should be performed by a qualified person.
10. Risk of electrical shock. These pumps have not been investigated for use in
swimming pools and marine areas.
11. If the supply cable is damaged, it must be replaced by the manufacturer or its
technical service or similarly qualified persons in order to avoid a hazard.
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
Tel: (502) 778-2731 • 1 (800) 928-PUMP
QWIK JON ® ULTIMA 204 SYSTEMS
INSTALLATION INSTRUCTIONS
SEE BELOW FOR
LIST OF WARNINGS
© Copyright 2022 Zoeller
SAFETY INSTRUCTIONS
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND
OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL. When you see
this symbol on the pump or in the manual, look for
one of the following signal words and be alert to the
potential for personal injury or property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
Warns of electrical shock hazards that can cause
serious personal injury, death or major property
damage.
Identifies any terminal which is intended for
connection to and external conductor for protection
against electrical shock in case of a fault, or the
terminal of a protective earth (ground) electrode.
Read operator's manual.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR
TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO CAUTIONS AND WARRANTY ON PAGE 2.
Co. All rights reserved.
®
FM2460
Supersedes
Visit our website:
zoellerpumps.com
MODEL NO. ____________________
DATE CODE: __________________
DATE INSTALLED: _____________
U.S. Patent Nos.
7,203,976; 9,352,327;
8,562,287
Canadian Patent No.
2,512,023
1222
0817

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Summary of Contents for Zoeller QWIK JON ULTIMA 204

  • Page 1 11. If the supply cable is damaged, it must be replaced by the manufacturer or its MAINTAIN ALL SAFETY DECALS. technical service or similarly qualified persons in order to avoid a hazard. REFER TO CAUTIONS AND WARRANTY ON PAGE 2. © Copyright 2022 Zoeller Co. All rights reserved. ®...
  • Page 2: Limited Warranty

    9. DO inspect and test system for proper operations at least every 3 months. 2. DO inspect unit for any visible damage caused by shipping. Contact dealer if unit appears to be damaged. © Copyright 2022 Zoeller Co. All rights reserved. ®...
  • Page 3: Service Parts

    CHECK VALVE FLOOR JOISTS P/N 30-0181 8" (203 mm) SK2587 Service Parts SK2671 204-A & B 8/07 QWIK JON ULTIMA 204 thru 12/22 Item Description Part No. Qwik Jon ® Ultima Model 204 System 204-1000 N202 replacement pump with discharge pipe...
  • Page 4 Change discharge piping or contact Vertical lift too high. Technical Service Department. If the above checklist does not solve the problem, consult Zoeller Before servicing a pump, always shut off the main Product Support Department 1-(800) 928-PUMP or +1-502-778- power breaker and then unplug the pump - making sure you are wearing insulated protective sole shoes and not standing in 2731.
  • Page 5: Location Selection

    Ensure that nails, screws or other sharp objects do not CAUTION puncture the pump unit! Level the pump unit to within 1/8" (3 mm) using hydraulic cement or similar material. SK2673 © Copyright 2022 Zoeller Co. All rights reserved. ®...
  • Page 6 Discharge Vent Do not put glue in this area. 2" MPT OUTSIDE 1-1/2" (DN40) SLIP INSIDE DRILL POINT Figure 3.2 Figure 3.3 Figure 3.1 SK2673 SK2586 SKxxxx © Copyright 2022 Zoeller Co. All rights reserved. ®...
  • Page 7 STEP 3 NOTES © Copyright 2022 Zoeller Co. All rights reserved. ®...
  • Page 8 These are the original installation instructions. MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 Visit our website: • Tel: (502) 778-2731 1 (800) 928-PUMP zoellerpumps.com © Copyright 2022 Zoeller Co. All rights reserved. ®...