Zoeller QWIK JON ULTIMA 204 Installation Instructions Manual

NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here re fl ects con di tions at time
of publication. Consult factory
re gard ing dis crep an cies or
in con sis ten cies.
Patent Pending
1. Inspect all materials. Oc ca sion ally, products are damaged dur ing ship ment. If the unit is damaged, contact your dealer be fore
using. Do Not remove the test plugs from the pump.
2. Carefully read all the lit era ture pro vid ed to fa mil iar ize your self with specifi c details re gard ing in stal la tion and use be fore
at tempt ing the in stal la tion. These ma te ri als should be retained for future reference.
SEE BELOW FOR LIST OF WARNINGS
1. To help reduce the risk of elec tri cal shock, a properly
ground ed re cep tacle or con trol box of grounding type must
be in stalled and pro tect ed by a ground fault circuit interrupter
(GFCI) in ac cor dance with the Na tion al Electrical Code and
applicable local codes. Never re move ground pin from plug.
If pump is wired direct, a GFCI must be installed in the control
box. (SEE WARNING BELOW)
2. Make certain that the ground fault in ter rupt er protected
re cep tacle or control box is with in reach of the pump's power
supply cord. DO NOT USE AN EXTENSION CORD. Ex ten sion
cords that are too long or too light do not deliver suffi cient voltage
to the pump motor. But more im por tant, they could present a
safety hazard if the insulation were to become damaged or the
con nec tion end were to fall into a damp or wet area.
3. Make sure the pump's elec tri cal sup ply cir cuit is equipped
with fuses or circuit break ers of prop er capacity. A sep a rate
branch circuit, sized ac cord ing to the National Electrical Code
for the current shown on the pump name plate is recommended.
(See Note 3.)
4. TESTING FOR GROUND. As a safe ty mea sure, each elec tri cal
outlet should be checked for ground using an Un der writ ers
Lab o ra to ry Listed cir cuit an a lyz er which will indicate if the
power, neutral and ground wires are cor rect ly con nected to your
outlet. If they are not, call a qualifi ed licensed electrician.
5. FOR YOUR PRO TEC TION ALWAYS DIS CON NECT PUMP
FROM ITS POW ER SOURCE BE FORE HAN DLING. If pump
is wired direct, de-energize the circuit at the control box.
Ground ed pumps are supplied with a 3-prong grounded plug
to help protect you against the possibility of elec tri cal shock.
DO NOT UNDER ANY CIRCUM STANCES RE MOVE THE
GROUND PIN. To re duce the risk of elec tri cal shock, a properly
grounded receptacle or control box of grounding type must be
installed and protected by a ground fault circuit interrupter (GFCI)
in ac cor dance with National Elec tri cal Code and ap pli ca ble
local codes.
6. Installation and checking of elec tri cal cir cuits and hard ware
should only be performed by a qual i fi ed li censed electrician.
7. According to the state of California (Prop 65), this product
contains chemicals known to the state of California to cause
cancer and birth defects or other reproductive harm.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
QWIK JON ® ULTIMA 204 SYSTEMS
INSTALLATION INSTRUCTIONS

PREINSTALLATION CHECKLIST

© Copyright 2009 Zoeller Co. All rights reserved.
SEE BELOW FOR LIST OF CAUTIONS
1. Check to be sure your power source is ad e quate to handle
the am per age requirements of the motor as indicated on the
pump or unit I.D. tag.
2. All plumbing (discharge and vent lines) must be installed
to meet local codes. Unit must be vent ed. Do not use an
automatic plumbing vent device.
3. Maximum operating tem pera ture for model 204 must not
exceed 104°F (40°C). Duty cycle should not exceed 30
seconds on/30 seconds off.
4. Do not use cleaning products containing bleach in the attached
fi xtures as they will degrade the pump seals.
NOTES
SEE BELOW FOR LIST OF NOTES
1. Repair and service should be performed by an Authorized
Service Station only. (Consult Factory.)
2. NOTE: Recommended for installations up to 20' total dynamic
head. Consult Factory if installation is above 15' vertical
height in 1" pipe. Mini-Grinder Pump is de signed for use in
Qwik Jon ® Ultima units only. It is not designed for use in any
other application.
3. Mini-grinder pump is rated for 115V, 60 Hz, 7 Amps, .5 HP.
4. NOTE: Pumps with the "UL" mark and pumps with the
"US" mark are tested to UL Standard UL778. CSA Certifi ed
pumps are certifi ed to CSA Standard C22.2 No. 108. Qwik
Jon ® Ultima units only. It is not designed for use in any other
application.
5. All fi xtures connecting to the system must be on the same
fl oor level.
REFER TO WARRANTY ON PAGE 2.
SECTION: 6.10.065
Supersedes
visit our web site:
www.zoeller.com
MODEL NO. ____________________
DATE CODE: __________________
DATE INSTALLED: _____________
FM2460
0909
1007