Zoeller Qwik Jon Ultima 204 Installation Instructions Manual

NOTICE TO INSTALLER: Instructions must remain with installation.
Your Peace of Mind is Our Top Priority
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Patent Pending
1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before
using. Do Not remove the test plugs from the pump.
2. Carefully read all the literature provided to familiarize yourself with specific details regarding installation and use before
attempting the installation. These materials should be retained for future reference.
SEE BELOW FOR LIST OF WARNINGS
1. To help reduce the risk of electrical shock, a properly
grounded receptacle or control box of grounding type must
be installed and protected by a ground fault circuit interrupter
(GFCI) in accordance with the National Electrical Code and
applicable local codes. Never remove ground pin from plug.
If pump is wired direct, a GFCI must be installed in the control
box. (SEE WARNING BELOW)
2. Make certain that the ground fault interrupter protected
receptacle or control box is within reach of the pump's power
supply cord. DO NOT USE AN EXTENSION CORD. Extension
cords that are too long or too light do not deliver sufficient voltage
to the pump motor. But more important, they could present a
safety hazard if the insulation were to become damaged or the
connection end were to fall into a damp or wet area.
3. Make sure the pump's electrical supply circuit is equipped
with fuses or circuit breakers of proper capacity. A separate
branch circuit, sized according to the National Electrical Code
for the current shown on the pump name plate is recommended.
(See Note 3.)
4. TESTING FOR GROUND. As a safety measure, each electrical
outlet should be checked for ground using an Underwriters
Laboratory Listed circuit analyzer which will indicate if the
power, neutral and ground wires are correctly connected to your
outlet. If they are not, call a qualified licensed electrician.
5. FOR YOUR PROTECTION ALWAYS DISCONNECT PUMP
FROM ITS POWER SOURCE BEFORE HANDLING. If pump
is wired direct, de-energize the circuit at the control box.
Grounded pumps are supplied with a 3-prong grounded plug
to help protect you against the possibility of electrical shock.
DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE
GROUND PIN. To reduce the risk of electrical shock, a properly
grounded receptacle or control box of grounding type must be
installed and protected by a ground fault circuit interrupter (GFCI)
in accordance with National Electrical Code and applicable
local codes.
6. Installation and checking of electrical circuits and hardware
should only be performed by a qualified licensed electrician.
7. According to the state of California (Prop 65), this product
contains chemicals known to the state of California to cause
cancer and birth defects or other reproductive harm.
®
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
QWIK JON ULTIMA 204 SYSTEMS
®
INSTALLATION INSTRUCTIONS

PREINSTALLATION CHECKLIST

SEE BELOW FOR LIST OF CAUTIONS
1. Check to be sure your power source is adequate to handle
the amperage requirements of the motor as indicated on the
pump or unit I.D. tag.
2. All plumbing (discharge and vent lines) must be installed
to meet local codes. Unit must be vented. Do not use an
automatic plumbing vent device.
3. Maximum operating temperature for model 204 must not
exceed 130°F (54°C).
4. Do not use cleaning products containing bleach in the attached
fixtures as they will degrade the pump seals.
NOTES
SEE BELOW FOR LIST OF NOTES
1. Repair and service should be performed by an Authorized
Service Station only. (Consult Factory.)
2. NOTE: Recommended for installations up to 20' total dynamic
head. Consult Factory if installation is above 15' vertical
height in 1" pipe. Mini-Grinder Pump is designed for use in
Qwik Jon ® Ultima units only. It is not designed for use in any
other application.
3. Mini-grinder pump is rated for 115V, 60 Hz, 7 Amps, .5 HP.
4. NOTE: Pumps with the "UL" mark and pumps with the
"US" mark are tested to UL Standard UL778. CSA Certified
pumps are certified to CSA Standard C22.2 No. 108. Qwik
Jon ® Ultima units only. It is not designed for use in any other
application.
5. All fixtures connecting to the system must be on the same
floor level.
REfER TO WARRANTy ON pAgE 2.
SECTION: 6.10.065
Supersedes
visit our web site:
www.zoeller.com
MODEL NO. ____________________
DATE CODE: __________________
DATE INSTALLED: _____________
FM2460
0512
0210