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NOTICE TO INSTALLER: Instructions must remain with installation.
Your Peace of Mind is Our Top Priority
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
U P
C
C
®
Model 103 is not
IAPMO approved.
1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before
using. Do Not remove the test plugs from the pump.
2. Carefully read all the literature provided to familiarize yourself with specific details regarding installation and use before attempting
the installation. These materials should be retained for future reference.
SEE BELOW FOR LIST OF WARNINGS
1. To help reduce the risk of electrical shock, a properly
grounded receptacle or control box of grounding type must
be installed and protected by a ground fault circuit interrupter
(GFCI) in accordance with the National Electrical Code and
applicable local codes. Never remove ground pin from
plug. If pump is wired direct, a GFCI must be installed in the
control box. (SEE WARNING BELOW)
2. Make certain that the ground fault interrupter protected
receptacle or control box is within reach of the pump's power
supply cord. DO NOT USE AN EXTENSION CORD. Extension
cords that are too long or too light do not deliver sufficient
voltage to the pump motor. But more important, they could
present a safety hazard if the insulation were to become
damaged or the connection end were to fall into a damp or
wet area.
3. Make sure the pump's electrical supply circuit is equipped
with fuses or circuit breakers of proper capacity. A separate
branch circuit, sized according to the National Electrical Code
for the current shown on the pump name plate is recommended.
4. TESTING FOR GROUND. As a safety measure, each electrical
outlet should be checked for ground using an Underwriters
Laboratory Listed circuit analyzer which will indicate if the
power, neutral and ground wires are correctly connected to
your outlet. If they are not, call a qualified licensed electrician.
5. FOR YOUR PROTECTION ALWAYS DISCONNECT PUMP
FROM ITS POWER SOURCE BEFORE HANDLING. If
pump is wired direct, de-energize the circuit at the control
box. Grounded pumps are supplied with a 3-prong grounded
plug to help protect you against the possibility of electrical
shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE
THE GROUND PIN. To reduce the risk of electrical shock,
a properly grounded receptacle or control box of grounding
type must be installed and protected by a ground fault circuit
interrupter (GFCI) in accordance with national electrical code
and applicable local codes.
6. Installation and checking of electrical circuits and hardware
should only be performed by a qualified licensed electrician.
7. According to the state of California (Prop 65), this product
contains chemicals known to the state of California to cause
cancer and birth defects or other reproductive harm.
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
QWIK JON
100 /101/102/103 SYSTEMS
®
INSTALLATION INSTRUCTIONS
PREINSTALLATION CHECKLIST
© Copyright 2013 Zoeller Co. All rights reserved.
®
SEE BELOW FOR LIST OF CAUTIONS
1. Check to be sure your power source is adequate to handle
the amperage requirements of the motor as indicated on the
pump or unit I.D. tag.
2. All plumbing (discharge and vent lines) must be installed
to meet local codes. Unit must be vented. Do not use an
automatic plumbing vent device. Toilet will not flush.
3. Maximum continuous operating temperature for models 100
and 102 must not exceed 130°F (54°C). Maximum continuous
operating temperature for model 101 must not exceed 110°F
(43°C).
SEE BELOW FOR LIST OF NOTES
1. Repair and service should be performed by an Authorized
Service Station only. (Consult factory.)
2. NOTE: Recommended for installations up to 13' (Models
100/101) and 16' (Model 102) total dynamic head. Consult
factory if installation is above 15' vertical height in 2" pipe.
Sewage Pumps WM266, WM264 and WM211 are designed
for use in Qwik Jon
use in any other application.
3. Do not use wax seal having flange that extends into tank; it
may cause clogging. If a floor is installed over the tank, use
a Zoeller designed floor flange extender seal kit (Included).
4. For installation below the original floor line, consult Factory.
NOTE: Pumps with the "UL" mark and pumps with the "US"
mark are tested to UL Standard UL778. CSA Certified pumps
are certified to CSA Standard C22.2 No.108.
visit our web site:
www.zoeller.com
MODEL NO. _____________
DATE CODE: ____________
DATE INSTALLED: _______
CAUTION
NOTES
units only. They are not designed for
®
REfER TO WARRANTy ON pAgE 2.
SECTION: 6.10.067
FM1469
0413
Supersedes
1209
Patent No. 5,038,418

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Summary of Contents for Zoeller QWIK JON 100

  • Page 1 If a floor is installed over the tank, use pump is wired direct, de-energize the circuit at the control a Zoeller designed floor flange extender seal kit (Included). box. Grounded pumps are supplied with a 3-prong grounded 4.
  • Page 2: Limited Warranty

    8. We DO NOT recommend this product be connected to utili- this information when calling factory. ties other than those found in a normal bathroom applica- tion. Washing machines and dishwashers are examples of equipment that we Do NOT recommend. © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 3: Performance Characteristics

    Gal. Liters Gal. Liters Gal. Liters Gal. Liters Shut-off Head: 17.5 ft.(5.3m) 17.5 ft.(5.3m) 19.2 ft.(5.9m) 30.0 ft.(9.1m) GALLONS LITERS FLOW PER MINUTE 009966 DIMENSIONAL DATA All dimensions are in inches. SK1610 © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 4 FOAM GASKETS (SEE DETAIL A) REMOVE PROTECTIVE BACKING AND ADHERE GASKET TO UNDERSIDE OF CAST IRON SUPPORT AT EACH 2 X (1/4-20 X 1" (25 mm)) HOLE LOCATION. Figure 3.1 BOLTS SK1748 © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 5 “ON” before the water level reaches 4½”. Refer to the Troubleshooting Guide, on page 11, for problem diagnosis. 6.5) Unplug pump and disconnect discharge piping and continue to STEP 7. Figure 6.1 SK1752 © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 6 UNION BY OTHERS BACKFLOW DEVICE NOTE: LUBRICATE INSIDE SURFACE OF SEAL WITH SOAPY WATER. CORD SEAL DISCHARGE PIPE (LUBRICATE OUTSIDE SURFACE OF PIPE WITH SOAPY WATER.) SK1755 SK1756 Figure 7.3 Figure 7.4 © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 7: Installation Of Toilet

    5" or 6" minimum above the base of the tank depending upon which side of the tank is selected. Refer to drawing above. Cut out spotting template on page 11. Do not plumb into “crosshatched” area. Figure 9.1 © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 8 3) TO INSTALL A SHOWER IN PLACE OF A TUB, RAISE THE SHOWER STALL TO PROVIDE A GRAVITY DRAIN TO THE SYSTEM TANK AND CONNECT AS SHOWN IN THE DIAGRAM ABOVE. Figure 9.3 © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 9 3" (8 cm) MIN. FLOOR JOISTS NOTE: 1) ALL VENTS AND DISCHARGE PIPING MUST BE INSTALLED ACCORDING TO LOCAL CODES. 2) WALL BOARD REMOVED FOR CLARITY TO SHOW PIPING. SK1618 Figure 9.5 © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 10 IN A TEE OR Y IN PLASTIC PIPE. CORD SEAL SK1586 NOTE: All installations must comply with all ap- plicable Electrical and Plumbing Codes, including, but not limited, to National Electrical Code: Local: Regional and/or State Plumbing Codes, etc. © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 11 Back Flow Device 006817 006817 006817 006817 discharge Pipe 008515 008515 008515 008515 Switch Hardware Pack 010532 010532 010532 010532 Kit, Wax Ring Seal 008634 008634 008634 008634 *(MODEL WM264 SHOWN) (OPTIONAL) SK1587 © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 12: Troubleshooting

    Change discharge piping or contact Product Support department. If the above checklist does not solve the problem, consult the Zoeller Product Support department (502) 778-2731. Do not attempt to service or otherwise disassemble pump. Care of finish: Soap and water is all that is recommended for cleaning the outside of the tank. Other cleaning products may cause discoloration and scratching.

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