Hakko Electronics FM204-01 Instruction Manual
  1. Manuals
  2. Brands
  3. Hakko Electronics Manuals
  4. Power Tool
  5. FM204-01
  6. Instruction manual

Hakko Electronics FM204-01 Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Desoldering tool
Instruction Manual
Thank you for purchasing the HAKKO FM-204 desoldering station.
Please read this manual before operating the HAKKO FM-204.
Keep this manual readily accessible for reference.
CAUTION
Remove the pump securing screw (M4x25 marked red) from the bottom of
the station.
Failure to do so may result in serious problems.

TABLE OF CONTENTS

1. PACKING LIST AND PART NAMES .................................. 1
2. SPECIFICATIONS ............................................................ 2
4. INITIAL SETUP ................................................................. 4
5. OPERATION .................................................................... 7
6. PARAMETER SETTINGS ................................................ 11
7. MAINTENANCE ............................................................. 14
8. ERROR MESSAGES ...................................................... 20
9. TROUBLE SHOOTING GUIDE ....................................... 21
10. PARTS LIST ................................................................... 23
11. WIRING DIAGRAM ......................................................... 26
●
●

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FM204-01 and is the answer not in the manual?

Questions and answers

Related Manuals for Hakko Electronics FM204-01

Summary of Contents for Hakko Electronics FM204-01

  • Page 1: Table Of Contents

    Desoldering tool Instruction Manual ● Thank you for purchasing the HAKKO FM-204 desoldering station. Please read this manual before operating the HAKKO FM-204. Keep this manual readily accessible for reference. ● CAUTION Remove the pump securing screw (M4x25 marked red) from the bottom of the station.

  • Page 2: Packing List And Part Names

    1. PACKING LIST AND PART NAMES Please check to make sure that all items listed below are included in the package. HAKKO FM-204 desoldering station ....1 Iron holder with tip cleaner ......1 MODEL FM-2024 desoldering tool ....1 Handle (for gun configuration) ......

  • Page 3: Specifications

    ● MODEL FM-2024 desoldering tool Filter pipe assembly Replace as a cartridge. Filter pipe lock button Front holder Back holder The filter pipe assembly will be locked until this button is presssed. Nozzle (Not included) Push button Nozzle unlock button Back holder bushing Suction start switch (when straight grip is used).

  • Page 4: Warnings, Cautions, Notes And Examples

    3. WARNINGS, CAUTIONS, NOTES AND EXAMPLES Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s attention to significant items. They are defined as follows: WARNING: Failure to comply with a WARNING may result in serious injury or death.

  • Page 5: Initial Setup

    4. INITIAL SETUP A. Iron holder ● Operation First, remove any excess solder from the tip by thrusting the tip into the cleaning wire. (Do not wipe the tip against the wire. This may cause molten solder to spatter.) 1. Insert the holder assembly securely into the Iron holder base.
  • Page 6 ● Attaching and replacing the nozzle cartridge Insert the nozzle cartridge fully into the grip as shown in the illustration. Once the nozzle cartridge is inserted, it is locked automatically. Nozzle remover Push CAUTION The nozzle can be very hot. To attach or remove the nozzle cartridge, be sure to use the nozzle remover to preclude the possibility of breaking the grip or cartridge.
  • Page 7 C. Desoldering station CAUTION • Be sure to unplug the cord by holding the plug. • Securely insert the connecting cable all the way into the jack. Jack to connecting cable ● The HAKKO FM-204 detects when the iron is removed from the iron holder and sends this data to the station via the connecting cable.

  • Page 8: Operation

    5. OPERATION Controls and displays Displays Controls The HAKKO FM-204 has a three-digit display element. button Depending on the selected mode, it will display: button ● Sensor temperature (of the iron tip) ● Data entry: button Selected quantity (See the data entry procedures.) ●...
  • Page 9 ● Changing the temperature setting • MODEL FM-2024 Insert the card. Temperature setting range ºC ....350 to 450ºC ºF ....660 to 840ºF Press the button. • HAKKO FM-2027 (Option) Temperature setting range ºC ....200 to 450ºC ºF ....400 to 840ºF Press the button once. Example: Changing the temperature from 350ºC to 400ºC 1.
  • Page 10 The temperature accuracy of iron tips is ±15°C (±27°F) (except for designated tips) when using the default offset values. If a higher temperature accuracy is required, use the following offset function: ● Entering the tip offset value Press the button once. Example: When the set temperature is 400ºC and the actual tip temperature is 410ºC: The...
  • Page 11 To change the offset value with the 1. Press and hold the button for at least one second. control card in the station: The current offset value is displayed, and then the hundreds digit begins to flash one second later. This indicates that the station has entered the offset entry mode.

  • Page 12: Parameter Settings

    6. PARAMETER SETTINGS ● Parameter entry mode process The HAKKO FM-204 has the following parameters. Select the parameter entry mode using the following operation. Number LED display Setting Default setting Be sure to insert the control card before opening. : ºF display Temperature ºF display display...
  • Page 13 : Auto sleep time setting ● Set the time until the auto sleep function Turn the power on while pressing button. activates after the soldering iron is set on the iron holder. Press the button. Auto sleep examples: Sleep (immediately after the iron is set on the iron holder) Sleep (10 minutes after the iron is set on the iron holder)
  • Page 14 : Offset-free mode ● When the station is in the offset-free mode, ● either is displayed. : The offset value cannot be entered without the control card inserted into the station. : The offset value can be entered without the control card inserted into the station. Select and press the button.

  • Page 15: Maintenance

    7. MAINTENANCE Properly maintained, the MODEL FM-2024 desoldering tool should provide years of good service. Efficient desoldering depends upon the temperature, and the quality and quantity of the solder and flux. Perform the following service procedures as dictated by the conditions of the gun’s usage. WARNING Since the desoldering tool can reach a very high temperature, please work carefully.
  • Page 16 CAUTION Cleaning the inside of suction pipe First remove the nozzle Move the nozzle cartridge to the cleaning f r o m t h e g r i p w h i l e position indicated in figure at right. Change the p re s s i n g t h e n o z z l e u n l o c k b u t t o n , t h e n position of the nozzle cartridge before turning...
  • Page 17 Checking and replacing the ceramic 1. Turn the filter case cover on the HAKKO FM- 204 station counterclockwise to unlock it, then paper filter remove the cover by pulling it straight out. 2. Replace the ceramic paper filter. The filter is clogged with hardened flux. 3. After replacing the ceramic paper filter, Fit the filter case cover in place. press the filter case cover with its tabs inserted into the corresponding slots in the filter case then turn clockwise to lock...
  • Page 18 Cleaning the pump WARNING Unplug the power cord before cleaning the pump. NOTE: Consistent replacement of dirty/clogged ceramic filters will reduce or eliminate the need to clean the pump. 1) Disassembly 1. Remove the screws (8) used to secure the cover, and remove the cover.
  • Page 19 ● Checking procedure WARNING Unless otherwise specified, perform the following steps after turning the power switch OFF and disconnecting the AC plug. ■ Checking the cord assembly Checking the electrical continuity of the cord assembly 1. Remove the plug of the cord assembly from the station. 2. If the handle is attached, remove it. 3.
  • Page 20 ■ Maintenance This procedure, if followed daily, will materially add to tip life. a. Set the temperature to 250°C (482°F). b. When the temperature stabilizes, clean the tip and check the condition of the tip. If the tip is badly worn or deformed, replace it. c.

  • Page 21: Error Messages

    8. ERROR MESSAGES ● Sensor Error When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), is displayed and the power is shut down. NOTE: The sensor error also occurs if the tip is not inserted properly.

  • Page 22: Trouble Shooting Guide

    9. TROUBLE SHOOTING GUIDE WARNING To check inside or replace parts, be sure to turn the power switch OFF and remove the AC plug to avoid electric shock. ● No operation occurs : Is the power cord connected properly? CHECK when the power ACTION : Properly connect the power cable.
  • Page 23 ● The low-temperature : Is the setting value for the low-temperature alarm tolerance CHECK too low? alarm tolerance error : Increase the setting value. ACTION occurs frequently. ● Heater terminal short : Is the nozzle cartridge for MODEL FM-2024? CHECK : Turn the power switch OFF and insert the MODEL FM-2024 ACTION circuit error...

  • Page 24: Parts List

    10. PARTS LIST NOTE: Spare or repair parts do not include mounting screws, if they are not listed on the description. Screws must be ordered separately. Binding head screw M3×6 (8) External tooth lock washer Nominal size 3 (1) Sems screw Sems screw M4×30 (1) M4×8 (4)
  • Page 25 ● Pump assembly Sems screw M3×6 (3) Sems screw M3×6 (1) Hexagon socket set screw M4×6 (1) Flat head screw M4×8 (4) Flat head screw M4×12 (2) Sems screw M4×12 (8) ● HAKKO FM-204 Station Item Item No. Part No. Part Name Specifications No.
  • Page 26 ● Desoldering tool Item No. Part No. Part Name Specifications FM2024-02 Desoldering tool 24V, 70W A1512 Front holder A1511 Filter pipe assembly Set of 10 A1513 Back holder bushing B2878 Back holder B2877 Hose B2879 Flange Nozzle See parts list for nozzle. B2872 Handle For gun configuration...

  • Page 27: Wiring Diagram

    ● Option Part No. Part Name Specification B3216 Sleeve assembly Yellow B3217 Sleeve assembly Orange B3218 Sleeve assembly Blue B3219 Sleeve assembly Green B3215 Connector cover B2874 Cleaning pin For ø0.6mm (0.02 in.) nozzle B1086 Cleaning pin For ø0.8mm (0.03 in.) nozzle B1087 Cleaning pin For ø1.0mm (0.04 in.) nozzle...
  • Page 28 HEAD OFFICE 4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 http://www.hakko.com E-mail:sales@hakko.com AMERICAN HAKKO PRODUCTS, INC. 28920 N. AVENUE WILLIAMS VALENCIA CA 91355, U.S.A. TEL: (661) 294-0090 FAX: (661) 294-0096 Toll Free (800)88-HAKKO www.hakkousa.com 4 2 5 5 6 ©...

This manual is also suitable for:

Fm-204Fm204-cp

Table of Contents