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Eurovema EUROFLEX Flexmobil i6 Service Manual

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Service Manual
Flexmobil i6
SitRite
Comfort
Comfort 2
Kameleon
1

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Summary of Contents for Eurovema EUROFLEX Flexmobil i6

  • Page 1 Service Manual Flexmobil i6 SitRite Comfort Comfort 2 Kameleon...

  • Page 2: Table Of Contents

    Contents Page Replacing batteries Replacing castors Replacing drive wheel Replacing drive motor 7-8 Replacing lifting pillar Replacing seat tilt actuator Replacing adjustable back actuator Circuit diagram, PG R-Net Circuit diagram, Dynamic LINX 13- 14 Fault codes, PG-R-Net Fault codes, Dynamic LINX Technical data, Flexmobil i6 Exploded view, chassis Spare parts list, chassis...
  • Page 3 Contents Page Kameleon support cushions, thigh Kameleon knee support Kameleon hip support Kameleon back frame Kameleon back panel, upper Kameleon back panel, upper, spare parts list Kameleon back panel, centre Kameleon back panel, centre, spare parts list Kameleon back panel, lower Kameleon back cushions Kameleon armrests Kameleon leg rests/foot rests...

  • Page 4: Replacing Batteries

    Replacing batteries 1.Turn off the main switch. 2. Remove the battery cover 3. Release the tension straps 4.Disconnect the cable connectors from the power module and ISM, and lift off the protective cover.5. Disconnect the battery cables the the terminals, starting with the negative cable (-) 6. The cables are marked +1, +2, -1, -2.

  • Page 5: Replacing Castors

    Replacing castors Place a wooden chock or similar under the link arm to relieve pressure on the wheel. 2. Undo the wheel bolt using a 5mm Allen key and a 13mm fixed spanner. 3. Remove the bolt and lock nut, take off the wheel, and replace or clean it.

  • Page 6: Replacing Drive Wheel

    Replacing drive wheel Place a wooden chock or similar under the chassis to relieve pressure on the wheel, making sure that the chassis is stable. 1. Heat the bolts using a hot air gun or a small gas-powered blow torch, and undo the bolts using a 3mm Allen key.

  • Page 7: Replacing Drive Motor

    Replacing drive motor 1.Place the chassis on chocks and make sure that it is stable. 2. Remove the battery cover and the front cover; see illustrations. 3. Disconnect the motor contact from the power module. Remove the drive wheel. See page 6 for instructions how to do this. 5. Undo the screws holding the cable tensioner bracket on the motor to be replaced.
  • Page 8 Replacing drive motor (cont.) 7. Loosen the two hexagonal screws holding the motor bracket a few turns using a 6mm Allen key to release the motor. 8. Pull the motor out from the motor bracket and replace with a new motor. 9.

  • Page 9: Replacing Lifting Pillar

    Replacing lifting pillar 1. Disconnect the cabling that connects the seat system to the chassis. 2. Remove the seat, which is held in place by six M6x16 screws, from the seat cross using a 5mm Allen key. 3. Undo the upper part of the seat cross as shown in the figure using two 19mm articulated/ring spanners, and pull out the shaft.

  • Page 10: Replacing Seat Tilt Actuator

    Replacement of seat tilt electronic actuator Split the connector, 2. Undo the screws in each bracket using a 3mm Allen key and pull the actuator off the shaft pins. Take care when removing the actuator as the seat will drop to the seat cross end position, potentially resulting in crush injury.

  • Page 11: Replacing Adjustable Back Actuator

    Replacement of electronic actuator, Comfort seat back tilt 1. Disconnect the electronic actuator connector. 2. Loosen the screws using a 3mm Allen key. The back support will fall backwards once the actuator is removed from the shaft pins if it is not held in position.

  • Page 12: Circuit Diagram, Pg R-Net

    Circuit diagram, PGDT R- NET Actuator channel 1 seat lift 2 seat tilt 3 back tilt...
  • Page 13 Circuit diagram, Dynamics LINX Power module Seat actuator Seat lift Half speed ACT 4 ports 1.Back 2.Electronic leg rest, R ACT 4 3.Electronic leg rest, L REM 211 Battery Battery Back actuator Miniature Electronic leg rest R+L circuit breaker...

  • Page 14: Circuit Diagram, Dynamic Linx

    Circuit diagram, Dynamic LINX...

  • Page 15: Fault Codes, Pg-R-Net

    Fault codes, R-NET 1 LED The battery needs charging or there is a bad connection to the battery. Check the connections to the battery. If the connections are good, try charging the battery. The left hand motor* has a bad connection. Check the connections to the left hand motor. 2 LEDs The left hand motor* has a short circuit to a battery connection.

  • Page 16: Fault Codes, Dynamic Linx

    Fault and diagnostic codes, LINX If there is a fault in the system when it is started, the status light will flash red. You can diagnose the fault using the following troubleshooting guide. The number of flashes indicate the type of fault. The electronic drive system must be turned on before you start troubleshooting.
  • Page 17 Technical data, chassis Class Chassis width 570mm Chassis length 800mm Total weight 90kg User weight, max. 150kg Turning circle 1100mm Static stability F/B/S 6°/6°/6° Dynamic stability, upwards 3° Dynamic stability, downwards 3° Dynamic stability, lateral 3° Obstruction clearance 30mm Ground clearance 40mm Drive wheel 2.8/2.5-4 NHS...

  • Page 18: Exploded View, Chassis

    Exploded view, chassis i6...
  • Page 19 Spare parts list, chassis i6 Spare part Part number 1. Pillar centre SW-0195 2. Link arm, rear, right SW-02014 3. Link arm, rear, left SW-02012 4. Link arm, front, right SW-02011 5. Link arm, front, left SW-02009 6. Articulated bush SW-01900 7.

  • Page 20: Spare Parts List, Chassis

    Spare parts list, chassis Spare part Part number 37. Rubber damper SW-02007 38. M8 lock nut 7LOCKING-M8L 39. Ball bearing 7K6001-2Z 40. Tension strap 7BB-1500 41. Screw, pillar, torx 8x60 7WN1543-8x60 42. End terminal 32x28 7SFL+32 43. Starlock 8mm 7671-8 44.

  • Page 21: Exploded View, Comfort Seat

    Exploded view, Comfort seat...

  • Page 22: Spare Parts List, Comfort Seat

    Spare parts list, Comfort seat Spare part Part number 1.a Seat alu. profile, side Withdrawn 1.b Seat alu. profile, front Withdrawn 1.c Comfort seat, new 699101-3001 Comfort seat, plastic plate 699101-3001 Screw M5x12 7k6s-5x12 Nut plate, DX alu. seat 699001-3010 5.a Seat upholstery 699103-3008 5.b Comfort seat foam...
  • Page 23 Spare parts list, Comfort seat Spare part Part number 36. Armrest, height adjustment, left 699001-4000V 37. Armrest, height adjustment, right 699001-4000H 38. Screw M8x30, rounded hexagonal head 7k6s-8x30 39. Screw M8x20, rounded hexagonal head 7k6s-8x20 40. Screw M8x35, rounded hexagonal head 7k6s-8x35 41.

  • Page 24: Exploded View, Comfort Seat V2

    Exploded view, Comfort 2...
  • Page 25 Spare parts list, Comfort 2 Spare part Part number 1. Aluminium rail, front 00340072 2. Aluminium rail, side 00340011 3. Centre plate, seat 00340005 4. Side plate, seat 00340006 5. Side plate, seat 00340006 6. Leg rest adapter, Minicrosser electronic leg rest SW-01210 7.
  • Page 26 Exploded view, seat Comfort 2 Spare parts Part number 1. Seat frame 00340021 2. Rail attachment, expandable, right, rear 00340014 3. Rail attachment, expandable, left, rear 00340070 4. Rail attachment, expandable, right, front 00340012 5. Rail attachment, expandable, left, front 00340013 6.
  • Page 27 Exploded view, back hinge/expansion fitting Comfort 2 Spare parts Part number 1. Tilt fitting, actuator attachment 00340029 2. Lower fitting, back articulation, right 00340030 3. Lower fitting, back articulation, left 00340031 4. Tilt fitting, back, left 00340027 5. Tilt fitting, back, right 00340028 6.

  • Page 28: Exploded View, Slide Back, Comfort Seat V2

    Exploded view, slide back Comfort 2 Spare part Part number 1. Angle bar, slide back 00340036 2. Bar, slide back 00340038 3. Link plate 00340039 4. Link plate 00340040 5. Block, angle bracket 00340041 6. Cover, aluminium rail 00340037...

  • Page 29: Exploded View, Sitrite

    Exploded view, SitRite...

  • Page 30: Spare Parts List, Sitrite

    Spare parts list, SitRite Spare part Part number Lower base attachment, Pillar cross SW-01969 2. Upper plate, Pillar cross, comfort SW-02026 3. Upper seat cross, Pillar cross, child SW-02022 4. Upper plate, Pillar cross, adult SW-01968 5. Shaft, seat cross pillar, I6 SW-01981 6.

  • Page 31: Exploded View, Multi-Back

    Exploded view, multi-back...

  • Page 32: Spare Parts List, Multi-Back

    Spare parts list, multi-back Spare parts Part number 18. Back post, lower part SW-01985 19. Back post, upper part SW-01992 20. Back post, multi-back SW-02034 21. Pin bolt M8 SW-01999 22. Profile attachment 274001-6005 23. Profile, back post ABC 674001-6004 24.

  • Page 33: Kameleon Seat

    Exploded view, seat frame Kameleon Spare part Part number 1. Seat frame 10-12 diamond black 370500000020 2. Seat frame 14-16 diamond black 370500000021 3. Sprung lock, left 420500000073 4. Sprung lock, right 420500000074 5. Seat cross, upper part, Kameleon 10018978...
  • Page 34 Seat cushions, Kameleon Spare part Part number 1. Black Airmesh, single layer 390400000169 2. Black Airmesh, single layer 390400000170 3. Black Airmesh, single layer 390400000171 4. Black Airmesh, single layer 390400000172 5. Black Airmesh, single layer 390400000173 6. Black Airmesh, single layer 390400000174 7.

  • Page 35: Kameleon Support Cushions, Thigh

    Support cushions, Kameleon Spare part Part number 1. Foam cushion, seat, size 250-275mm 171100000168 2. Foam cushion, seat, size 300mm 171100000169 3. Foam cushion, seat, size 350-375mm 171100000170 4. Foam cushion, seat, size 400mm 171100000171 See table above.

  • Page 36: Kameleon Knee Support

    Knee support, Kameleon Spare part Part number 1. Knee support, left, inner 390500000020 2. Knee support, right, inner 390500000021 3. Knee support, outer 390500000022...

  • Page 37: Kameleon Hip Support

    Hip support, Kameleon Left Left Right Right Spare part Part number 1. Hip support, left, child 50-75 390500000028 2. Hip support, right, child 50-75 390500000029 3. Hip support, child 50-75 390500000014 4. Extended bracket, left, diamond black 431000000001 5. Extended bracket, right, diamond black 431000000002 6.

  • Page 38: Kameleon Back Frame

    Back frame, Kameleon Spare part Part number 1. Back plate, size 1 250-300mm yellow 431200000001 2. Back plate, size 1 250-300mm rose red 431200000002 3. Back plate, size 1 250-300mm navy blue 431200000003 4. Back plate, size 1 250-300mm diamond black 431200000004 5.

  • Page 39: Kameleon Back Panel, Upper

    Upper back panel, Kameleon...

  • Page 40: Kameleon Back Panel, Upper, Spare Parts List

    Upper back panel, Kameleon Spare part Part number 1. Back plate, standard size 1, yellow 391200000034 2. Back plate, standard size 1, rose red 391200000033 3. Back plate, standard size 1, navy blue 391200000032 4 Back plate, standard size 1, diamond black 391200000031 5.

  • Page 41: Kameleon Back Panel, Centre

    Centre panel, back, Kameleon...

  • Page 42: Kameleon Back Panel, Centre, Spare Parts List

    Centre panel, back, Kameleon Spare part Part number 1. Centre panel, standard size 1, yellow 391200000034 2. Centre panel, standard size 1, rose red 391200000033 3. Centre panel, standard size 1, navy blue 391200000032 4. Centre panel, standard size 1, diamond black 391200000031 5.

  • Page 43: Kameleon Back Panel, Lower

    Lower panel, back, Kameleon Spare part Part number 1. Bottom panel, standard size 1, yellow 391200000034 2. Bottom panel, standard size 1, rose red 391200000033 3. Bottom panel, standard size 1, navy blue 391200000032 4. Bottom panel, standard size 1, diamond black 391200000031 5.

  • Page 44: Kameleon Back Cushions

    Back cushions, Kameleon Spare part Part number 1. Shaft cushion, size 1, right, black airmesh 390400000179 2. Shaft cushion, size 1, left 390400000178 3. Standard lateral cushion, size 1, black airmesh 390400000177 4. Shaft cushion, size 2, right, black airmesh 390400000181 5.

  • Page 45: Kameleon Armrests

    Armrest, Kameleon Spare part Part number 1. Armrest, left 420800000176 2. Armrest, right 420800000177 3. Attachment, fixed armrest 250-300mm 431400000001 4. Attachment, fixed armrest 350-400mm 431400000002 5. Armrest linkage 250- 300mm 431400000003 6. Armrest linkage 350- 400mm 431400000004 7. Armrest cushion, 200L PU foam 390300000041 8.

  • Page 46: Kameleon Leg Rests/Foot Rests

    Leg rest, Kameleon Spare part Part number Depth adjustment tube, 420700000077 Diamond black 2. Leg rest tube, upper section 420700000078 3. Leg rest, lower section 420700000076 Footrest, Kameleon Spare part Part number 1. Footrest, aluminium 10-12”, yellow 391600000007 2. Footrest, aluminium 10-12”, rose red 391600000006 3.

  • Page 47: Reconditioning Instructions

    Reconditioning instructions Eurovema Mobility products are intended to be reused during their expected service life. Cleaning Do not use high pressure washers, running water, or other liquids that may get into the electronics. Clean the chassis and other metallic and plastic components using a pH neutral detergent and a damp rag or cleaning cloth, e.g.

  • Page 48: Checklist, Reconditioning/Destruction Instructions

    seizing. Lubricate threads on all lock wheels/levers, and check that the wheels show no signs of burring. Belt holes must be free and the threads in functional condition. Accessories Make sure that leg rests and armrests can be adjusted without seizing and they they do not catch on covers in their lowest positions.
  • Page 49 Leg rests: greased, easy to adjust, do not tear, and do not catch against the cover when seat height is adjusted. Functional check. Other accessories: greased, easily adjusted, not scratched. Eurovema Mobility AB I Baldersvägen 38 I SE-332 www.eurovema.se info@eurovema.se I +46 (0)371 39 01 00...
  • Page 50 More information in the service manual Electric wheelchair model: _______________________________ Serial number: ________________________________________ Service carried out by: Name: _______________________________________________ Date: ________________________________________________ Signature: ____________________________________________ Eurovema Mobility AB I Baldersvägen 38 I SE-332 www.eurovema.se info@eurovema.se I +46 (0)371 39 01 00 35 Gislaved, Sweden...

  • Page 51: Notes

    Notes...
  • Page 52 Eurovema AB Baldersvägen 38, SE-332 35 Gislaved, Sweden Tel./Phone +46 371 390 100 | Fax. +46 371 189 82 info@eurovema.se | www.eurovema.se...

This manual is also suitable for:

Euroflex sitriteEuroflex comfortEuroflex comfort 2Euroflex kameleon

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