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Related Manuals for Autel MaxiEV BCE100
Summary of Contents for Autel MaxiEV BCE100
- Page 1 MaxiEV BCE100 LITHIUM BATTERY BALANCER USER MANUAL...
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Page 2: Table Of Contents
MaxiEV BCE100 user manual CONTENT 1. OVERVIEW ....................... 1 1.1 Features ....................1 1.2 Main Functions ..................2 1.3 System Component Unit ............... 2 1.4 Impact on the Environment and Energy ..........3 1.5 Device Safety ..................3 2. Safety Precautions ................... 4 2.1 Operator Requirements ................ - Page 3 MaxiEV BCE100 user manual 7.2 Equalization ..................18 7.2.1 Parameter Settings ..............19 7.2.2 Starting Test ................20 7.2.3 Complete Condition ..............22 7.3 Data Analysis ..................22 7.4 Data Dump .................... 23 8. Repair & Maintenance ................... 24 9. Transportation & Storage ................24...
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Page 4: Overview
MaxiEV BCE100 user manual 1. OVERVIEW MaxiEV BCE100 Lithium Battery Balancer is developed to solve cell voltage imbalance quickly. Avoid the impact of overcharge and over-discharge on the battery caused by the unbalanced voltage of the cell, and eliminate the capacity deviation caused by self-discharge and inconsistent Coulomb efficiency. -
Page 5: Main Functions
1.3 System Component Unit MaxiEV BCE100 configures with the main unit, cell acquisition kit, temp acquisition wire, AC power cord, USB disk, and carrying case. Please check the actual configuration subject to the packing list. -
Page 6: Impact On The Environment And Energy
MaxiEV BCE100 user manual LCD Touch Screen Data Processing Unit Data Acquisition Unit Main Unit Auxiliary Power Unit Cell Acquisition Kit Discharge Unit Temp Acquisition Wire Charging Unit MaxiEV BCE 100 AC Power Cords USB Disk Carrying Case 1.4 Impact on the Environment and Energy The built-in load of the device discharges the battery. -
Page 7: Safety Precautions
MaxiEV BCE100 user manual 2. Safety Precautions 2.1 Operator Requirements Alarm 1) Operators are required to receive training related to the use before operating. 2) Before operating, operators should read the user manual and the related regulations. 2.2 Operating Environment Alarm 1) Operating temperature: -5~50°C... -
Page 8: Operating Precautions
MaxiEV BCE100 user manual Danger When the equipment is running, it is necessary to ensure that the air inlet and outlet are free of obstructions. 2.4 Operating Precautions The operation of the device is by touching the screen input. Please follow the screen prompts. -
Page 9: Main Technical Parameter
MaxiEV BCE100 user manual 3. Main Technical Parameter Model: MaxiEV BCE100 Test Technical Index Test Cell Qty max 2 packs and 12 cells(max) per pack; (supports 212 / 124) Voltage Range 1.800~4.200V (max) Voltage Detection Accuracy ±0.1%FS±2mV Current Range 0.1~5.000A (max) Current Detection Accuracy ±1%FS±0.05A... -
Page 10: Installation
MaxiEV BCE100 user manual 4. Installation It is a portable device and does not involve installation. 5. Device Description 5.1 Panel Description Lithium Battery Balancer Part Name Description Carrying Handle easy to move the device Operating Screen 7-inch LCD touchscreen USB port for data download and system update extend port;... -
Page 11: Pin Definition
MaxiEV BCE100 user manual 5.2 Pin Definition 5.2.1 Equalization Port (16Pin) Definition Note Definition Note cell 1# - cell 8# + cell 1# + cell 9# + cell 2# + cell 10# + B10+ cell 3# + cell 11# +... -
Page 12: Cable Description
MaxiEV BCE100 user manual 5.3 Cable Description There are mainly 3 types of cables for MaxiEV BCE100: Equalization Bus-harness, Equalization Sub-harness, and AC Power Supply Cables. A. Equalization Bus-harness For the cell equalization test; connect with the device end and sub- harness end. -
Page 13: Connecting Diagram
MaxiEV BCE100 user manual 6. Connecting Diagram Please do not switch on the device before connecting! Cables Connect Order: 1) Connect the bus-harness to the device end first; 2) Connect the sub-harness to the battery end; 3) Connect the bus-harness and the sub-harness terminals;... -
Page 14: Clip-Type Sub-Harness
MaxiEV BCE100 user manual 6.1.2 Clip-type Sub-harness Battery 1# Battery 2# Connecting Order: Plug the equalization bus-harness to device 1# Equalization Unit Port. Clip the equalization sub-harness to cell poles from B1-, B1+…B12+ of the Battery 1#. Connect the bus-harness and the sub-harness terminals. -
Page 15: Ac Input Connection
MaxiEV BCE100 user manual B11+ B5+ B6+ B10+ B12+ B10 B11 B12 Battery 1# B11+ B5+ B6+ B10+ B12+ B10 B11 B12 Battery 2# 6.2 AC Input Connection Connect the AC power cord with the AC INPUT of the tester and the power supply. -
Page 16: Operating Instruction
MaxiEV BCE100 user manual 7. Operating Instruction After the device connection, turn on the AC Power Switch to start the tester. The screen will display the Welcome Page, and then automatically jump to the Main Menu Page, including Balancing and Maintenance, Data Analysis, Data Dump, and Settings function icons. -
Page 17: Language
MaxiEV BCE100 user manual 7.1.2 Language The system language supports English, Simplified Chinese, and Traditional Chinese. Users can switch according to their needs, and then the tester will automatically reload the system. 7.1.3 Status Color It is the function to set a different color for each test state to make all processes more intuitive for users. -
Page 18: Cell Count
MaxiEV BCE100 user manual Settings > Temperature Protection Settings > Cell Count 7.1.6 Cell Count It supports setting battery cell quantity to meet different testing application scenarios. It can test max 24 cells simultaneously and has two options, “1 module (24 cells in each module)” and “2 modules (12 cells in each module)”. -
Page 19: Device Maintenance
MaxiEV BCE100 user manual 7.1.9 Device Maintenance It is mainly used for factory calibration and commissioning. Generally, users do not need to modify settings. A password is required to enter the page, please contact the manufacturer if necessary. Settings > Log Management Settings >... -
Page 20: About
MaxiEV BCE100 user manual 1) Local Update Version update is for the local upgrades. Insert a USB disk with the updating program into the USB port of the tester. Please note to name the program Unit.bin and put it in the root directory. Check/Select All firmware modules that... -
Page 21: Equalization
MaxiEV BCE100 user manual 7.2 Equalization Please go back to the Main Menu Page after confirming the Settings. Press Balancing and Maintenance icon to enter the Test Page. The equalization function supports Charging, Discharging, and balancing Mode. ④ ③ ②... -
Page 22: Parameter Settings
MaxiEV BCE100 user manual shown. 6) Module Information This area displays the real-time data of the tested module. 7) Operating Item Start/Pause/Continue/Stop buttons for control of the test. 7.2.1 Parameter Settings Respectively pressing the Module 1# and Module 2# to set the test parameters. -
Page 23: Starting Test
MaxiEV BCE100 user manual 7.2.2 Starting Test Check the battery connection status and confirm whether the cell information is collected. Press Start on the Test Page and confirm in the pop-up box to start the test. Test Page The real-time battery status info will be displayed on the testing page during the test. - Page 24 MaxiEV BCE100 user manual The cell quantity of the module (preset in parameter Parallel connections: settings). Cell target voltage: The Voltage threshold (preset in parameter settings). Module target voltage: The value=Cell target voltageNumber of battery series. Maximum voltage: The real-time max cell voltage value of the tested module.
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Page 25: Complete Condition
MaxiEV BCE100 user manual 7.2.3 Complete Condition Cell Test Complete Condition Test Mode 1. Voltage threshold 2. Real-time Current 3. Working Hours Charge reached ＜0.2A ＞2min Discharge reached ＜0.2A ＞3min Balancing reached ＜0.2A ＞2min Note: ⚫ For the charge/balancing test, when the cell voltage reaches the Voltage threshold, the test current is less than 0.2A, and the working hours is greater than 2 minutes, the... -
Page 26: Data Dump
MaxiEV BCE100 user manual 7.4 Data Dump This function is used for data deletion and download. Press Data Dump to enter the Data Dump Page. 1) Delete Select the data you want to delete or choose Select all, and press Delete confirm the deletion. -
Page 27: Repair & Maintenance
MaxiEV BCE100 user manual 8. Repair & Maintenance 1) The warranty period of the main tester is one year from the date of receipt, and the warranty does not cover artificial damage. 2) The manufacturer provides free repair during the defects liability period and technical consulting services for a lifetime.
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