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KTM 890 SMT 2024 Setup Instructions
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KTM 890 SMT 2024 Setup Instructions

KTM 890 SMT 2024 Setup Instructions

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SETUP INSTRUCTIONS
2024
890 SMT
Art. no. 3240022en

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Summary of Contents for KTM 890 SMT 2024

  • Page 1 SETUP INSTRUCTIONS 2024 890 SMT Art. no. 3240022en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g., of a work step or a function). Indicates an unexpected reaction (e.g., of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP Info The procedure in the event of transport damage is described in the Customer Service Manual. – Remove cable ties and protective film on the handlebar. Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the mate- rial becomes fatigued.
  • Page 7 SETUP 2 – Mount the right hand guard. Guideline Hand guard fitting 6 Nm (4.4 lbf ft) Hand guard screw 25 Nm (18.4 lbf ft) F02129-01 – Mount the left hand guard. Guideline Hand guard fitting 6 Nm (4.4 lbf ft) Hand guard screw 25 Nm (18.4 lbf ft) F02130-01...
  • Page 8 2 SETUP Guideline Screw for throttle 3.5 Nm grip (2.58 lbf ft) Screw, combination 5 Nm (3.7 lbf ft) switch, right Info Pay attention to the markings on the handlebar. Make sure the cables and wiring are positioned cor- rectly. –...
  • Page 9 SETUP 2 (890 SMT EU) – Mount reflector with rubber bushings and tension washers on the license plate holder – Position the license plate bracket on the license plate sup- port. – Mount and tighten screws Guideline Screw, license 5 Nm (3.7 lbf ft) plate holder Loctite ®...
  • Page 10 2 SETUP – Remove the labels from the brake line and the frame. – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Attach the stickers included in the scope of supply (optional).
  • Page 11 WORK 3 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent. –...
  • Page 12 3 WORK Mounting the seat – Hook holding lug of the seat onto the fuel tank, lower the rear and push it forward. – Insert locking pin into the lock housing and push down the rear of the seat until the locking pin engages with a click. –...
  • Page 13 WORK 3 Closing the storage compartment on the left Main work – Close the storage compartment. – Raise elastic fastener and hang up in area F01899-10 Finishing work – Install the left side cover. ( p. 11) – Mount the seat. ( p.
  • Page 14 3 WORK Removing the right side cover Preparatory work – Remove the seat. ( p. 9) Main work – Remove the side cover from the rubber bushings in areas – Pull off the right side cover sideways and remove it toward the front.
  • Page 15 WORK 3 3.10 Closing the storage compartment on the right Main work – Close the storage compartment. – Raise elastic fastener and hang up in area F01901-10 Finishing work – Install the right side cover. ( p. 13) – Mount the seat. ( p.
  • Page 16 3 WORK 3.12 Removing the battery cover Preparatory work – Remove the seat. ( p. 9) Main work – Remove screws with the bushings. – Remove the battery cover from above. I00389-10 3.13 Installing the battery cover Main work – Position the battery cover with holding lugs bushings and push downward.
  • Page 17 WORK 3 Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage. –...
  • Page 18 3 WORK 3.15 Disconnecting the negative cable of the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. –...
  • Page 19 WORK 3 Caution Danger of accidents Electronic components and safety devices will be damaged if the 12-V battery is dis- charged or missing. If the 12-V battery is discharged or defective, malfunctions in the vehicle electronics can occur, espe- cially when starting. –...
  • Page 20 3 WORK 3.19 Checking the headlight setting – Park the vehicle on a horizontal surface in front of a light- colored wall and make a mark at the height of the center of the low beam headlight. – Make another mark at a distance under the first marking.
  • Page 21 WORK 3 3.21 Installing the left tank guard – Position the tank guard. – Mount and tighten screws Guideline Screw, trim 3 Nm (2.2 lbf ft) I00420-10 3.22 Removing the left tank guard – Remove screw – Remove the tank guard. I00420-10 3.23 Installing the right tank guard...
  • Page 22 3 WORK 3.25 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. – Switch off the engine for refueling.
  • Page 23 WORK 3 3.26 Opening the fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 24 3 WORK Warning Fire hazard Fuel is highly flammable and a health hazard. – Check that the fuel tank filler cap is locked cor- rectly after closing. – Change your clothing if fuel spills on them. – Rinse the affected area immediately with plenty of water in the event of contact with the skin.

  • Page 25: Technical Specifications

    TECHNICAL SPECIFICATIONS 4 chassis tightening torques Brake fluid reservoir cover, front 2 Nm (1.5 lbf ft) Brake fluid reservoir cover, rear 1.5 Nm (1.11 lbf ft) Compensating tank cover 1.1 Nm (0.81 lbf ft) Nut, valve ISO 10V2 12 Nm (8.9 lbf ft) Loctite ®...
  • Page 26 4 TECHNICAL SPECIFICATIONS Screw, license plate holder 5 Nm (3.7 lbf ft) Loctite ® 243™ Screw, lower rear panel 3 Nm (2.2 lbf ft) Screw, mask support 5 Nm (3.7 lbf ft) Screw, mask support cover 3.5 Nm (2.58 lbf ft) Screw, side stand sensor 2 Nm (1.5 lbf ft) Loctite...
  • Page 27 TECHNICAL SPECIFICATIONS 4 Screw, fuel tank spoiler attach- 4 Nm (3 lbf ft) ment Screw, fuel tap 6 Nm (4.4 lbf ft) Screw, ground wire on frame 6 Nm (4.4 lbf ft) Screw, ground wire on starter 10 Nm (7.4 lbf ft) motor Screw, ignition lock (tamper-proof Tighten until the head tears off.
  • Page 28 4 TECHNICAL SPECIFICATIONS Screw, main silencer holder 25 Nm (18.4 lbf ft) Screw, passenger seat bracket 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, presilencer on frame 15 Nm (11.1 lbf ft) Loctite ® 243™ Screw, rear brake disc 28 Nm (20.7 lbf ft) Loctite ®...
  • Page 29 TECHNICAL SPECIFICATIONS 4 Bushing, shock absorber support M20LHx1.5 10 Nm (7.4 lbf ft) Thread and fitting greased Screw, steering head M20x1.5 18 Nm (13.3 lbf ft) Nut, rear wheel spindle M25x1.5 90 Nm (66.4 lbf ft) Thread and contact area of wheel spindle greased Screw, front wheel spindle M25x1.5...
  • Page 30 5 SUBSTANCES Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
  • Page 31 *3240022en* 3240022en 21.12.2023 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...