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KTM 890 ADVENTURE R 2021 Setup Instructions
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KTM 890 ADVENTURE R 2021 Setup Instructions

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SETUP INSTRUCTIONS
2021
890 ADVENTURE R
890 ADVENTURE R RALLY
Art. no. 3214443en

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Summary of Contents for KTM 890 ADVENTURE R 2021

  • Page 1 SETUP INSTRUCTIONS 2021 890 ADVENTURE R 890 ADVENTURE R RALLY Art. no. 3214443en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Roll down the film at the sides. Guideline To avoid damaging the vehicle while setting it up, do not remove the protective film on each component until installing the component, and leave it on the vehicle until work has been completed.
  • Page 7 SETUP 2 Handlebar scale markings are located centrally between the handlebar clamps. Info Keep the installed gap widths equal when tightening. – Check the handlebar position. » If the handlebar position is not adjusted as required by the customer: – Adjust the handlebar position.
  • Page 8 2 SETUP – Position the brake assembly on the handlebar. – Position brake assembly clamp on the handlebar. The holding lug of the clamp engages in the combination switch. – Mount and tighten screws Guideline Screw, brake assem- 5 Nm (3.7 lbf ft) F02131-10 –...
  • Page 9 SETUP 2 – Mount and tighten the rear mirror on both sides. F02150-01 – Mount rubber bushings on windshield – Mount windshield on windshield bracket The windshield engages on the left and right in the recesses of the windshield bracket. –...
  • Page 10 2 SETUP (EU) – Mount reflector with rubber bushings and tension washers on the license plate holder – Position the license plate bracket on the license plate sup- port. – Mount and tighten screws Guideline Screw, license 5 Nm (3.7 lbf ft) Loctite ®...
  • Page 11 SETUP 2 – Position the left fuel tank cover. – Mount and tighten screws with the collar bushings and the absorbing elements. Guideline Screw, fuel tank M6x22 8 Nm (5.9 lbf ft) cover – Position the right fuel tank cover. –...
  • Page 12 2 SETUP – Mount screws , but do not tighten yet. Guideline Screw, engine guard M6x8 8 Nm (5.9 lbf ft) F02140-10 – Mount screws , but do not tighten yet. Guideline Screw, fuel tank M6x12 8 Nm (5.9 lbf ft) cover The engine guard is directed evenly toward the front.
  • Page 13 Install the left side cover. ( p. 14) – Remove the labels from the brake line and the frame. – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions.
  • Page 14 3 WORK Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent. –...
  • Page 15 WORK 3 Mounting the seat – Hook holding lug of the seat onto the fuel tank, lower the rear and push it forward. – Insert locking pin into the lock housing and push down the rear of the seat until the locking pin engages with a click. –...
  • Page 16 3 WORK Closing the storage compartment on the left Main work – Close the storage compartment. – Raise elastic fastener and hang up in area F03286-10 Finishing work – Install the left side cover. ( p. 14) – Mount the seat. ( p.
  • Page 17 WORK 3 Removing the right side cover Preparatory work – Remove the seat. ( p. 12) Main work – Remove the side cover from the rubber bushings in areas – Pull off the right side cover sideways and remove it toward the front.
  • Page 18 3 WORK 3.10 Closing the storage compartment on the right Main work – Close the storage compartment. – Raise elastic fastener and hang up in area F03288-10 Finishing work – Install the right side cover. ( p. 16) – Mount the seat. ( p.
  • Page 19 WORK 3 3.12 Removing the main silencer (890 ADVENTURE R) – Remove screw – Remove the clamp. G03694-10 – Remove screw with the washer. – Take off the main silencer. A00683-11 (890 ADVENTURE R RALLY) – Remove screw – Remove the clamp. A00681-10 –...
  • Page 20 3 WORK – Position the clamp. Guideline 1 mm (0.04 in) Distance Info The clamp must not touch the brake line when the rear wheel suspension compresses. – Mount and tighten screw Guideline Screw, presi- 8 Nm (5.9 lbf ft) Copper paste lencer exhaust clamp...
  • Page 21 WORK 3 – Position the clamp. Guideline 1 mm (0.04 in) Distance Info The clamp must not touch the brake line when the rear wheel suspension compresses. – Mount and tighten screw Guideline Screw, presi- 8 Nm (5.9 lbf ft) Copper paste lencer exhaust clamp...
  • Page 22 3 WORK 3.15 Installing the battery cover Main work – Position the battery cover with holding lugs bushings and push downward. The battery cover engages on the left and right under the fuel tank spoiler. – Mount screws with the bushings and tighten. Guideline Screw, seat fixing 6 Nm (4.4 lbf ft)
  • Page 23 WORK 3 Info Even when there is no load on the 12-V battery, it discharges steadily each day. The charging level and the method of charging are very important for the service life of the 12-V battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, and charging time are exceeded, the 12-V battery will be destroyed.
  • Page 24 3 WORK 3.17 Disconnecting the negative cable of the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. –...
  • Page 25 WORK 3 Caution Danger of accidents Electronic components and safety devices will be damaged if the 12-V battery is dis- charged or missing. If the 12-V battery is discharged or defective, malfunctions in the vehicle electronics can occur, espe- cially when starting. –...
  • Page 26 3 WORK 3.20 Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 23) Main work – Remove screws – Remove the left mask spoiler. F02085-10 – Turn adjusting screw to adjust the headlight range. Info Turn clockwise to reduce the headlight range; turn counterclockwise to increase the headlight range.
  • Page 27 WORK 3 3.21 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. – Switch off the engine for refueling.
  • Page 28 3 WORK 3.22 Opening the fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 29 WORK 3 Warning Fire hazard Fuel is highly flammable, toxic and a health hazard. – Check that the fuel tank filler cap is locked cor- rectly after closing. – Change your clothing if fuel spills on them. – Rinse the affected area immediately with plenty of water in the event of contact with the skin.

  • Page 30: Technical Data

    4 TECHNICAL DATA Chassis tightening torques Brake fluid reservoir cover, front 1 Nm (0.7 lbf ft) Brake fluid reservoir cover, rear 1.5 Nm (1.11 lbf ft) Compensating tank cover 1.1 Nm (0.81 lbf ft) Nut, valve ISO 10V2 12 Nm (8.9 lbf ft) Loctite ®...
  • Page 31 TECHNICAL DATA 4 Screw, license plate holder 5 Nm (3.7 lbf ft) Loctite ® 243™ Screw, lower rear panel 3 Nm (2.2 lbf ft) Screw, mask support 3.5 Nm (2.58 lbf ft) Screw, mask support cover 3.5 Nm (2.58 lbf ft) Screw, side stand sensor 2 Nm (1.5 lbf ft) Loctite...
  • Page 32 4 TECHNICAL DATA Screw, front brake disc 14 Nm (10.3 lbf ft) Loctite ® 243™ Screw, front wheel speed sensor 6 Nm (4.4 lbf ft) Screw, fuel pump 6 Nm (4.4 lbf ft) Screw, fuel tank cover M6x12 8 Nm (5.9 lbf ft) Screw, fuel tank cover M6x22 8 Nm (5.9 lbf ft)
  • Page 33 TECHNICAL DATA 4 Screw, engine guard frame 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, foot brake lever return 12 Nm (8.9 lbf ft) Loctite ® 2701™ spring pin Screw, fork stub 15 Nm (11.1 lbf ft) Screw, front brake caliper 25 Nm (18.4 lbf ft) Screw, grab handle 25 Nm (18.4 lbf ft)
  • Page 34 4 TECHNICAL DATA Screw, front brake caliper M10x1.25 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, bottom shock absorber 80 Nm (59 lbf ft) Loctite ® 2701™ Screw, swingarm pivot 100 Nm (73.8 lbf ft) Screw, top shock absorber 80 Nm (59 lbf ft) Loctite ®...
  • Page 35 SUBSTANCES 5 Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
  • Page 36 *3214443en* 3214443en 03/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.com...

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