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KTM 890 DUKE 2022 Setup Instructions
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KTM 890 DUKE 2022 Setup Instructions

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SETUP INSTRUCTIONS
2022
890 DUKE
890 DUKE GP
Art. no. 3214570en

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Summary of Contents for KTM 890 DUKE 2022

  • Page 1 SETUP INSTRUCTIONS 2022 890 DUKE 890 DUKE GP Art. no. 3214570en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP Info The procedure in the event of transport damage is described in the Customer Service Manual. – Remove cable tie(s) . Place the handlebar at the front. – Remove the clutch and the brake assembly from the transport holder.
  • Page 7 SETUP 2 – Align the controls of the left handlebar half with the markings on the handlebar. Tighten the screws. Guideline Screw, combination 2 Nm (1.5 lbf ft) switch, left – Position the clutch assembly on the handlebar. – Position the clutch assembly clamp on the handlebar. –...
  • Page 8 2 SETUP – Mount speed nuts on the license plate support. – Position the splash protector. – Mount and tighten screws Guideline Remaining screws, EJOTPT ® 2 Nm (1.5 lbf ft) chassis K50x18 – Mount and tighten screws Guideline Remaining screws, 5 Nm (3.7 lbf ft) chassis V01341-10...
  • Page 9 SETUP 2 – Position grab handle and mount and tighten screws Guideline Screw, grab M8x50 25 Nm (18.4 lbf ft) Loctite ® 243™ handle – Carefully loosen and remove the rear tension belt. Info An assistant prevents the motorcycle from falling over. V01344-10 –...
  • Page 10 2 SETUP – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Attach the stickers included in the scope of supply (optional). – Set time and date.
  • Page 11 WORK 3 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent. –...
  • Page 12 3 WORK – Insert the ignition key in seat lock and turn it clockwise. – Raise the rear of the passenger seat cover, push it toward the rear, and remove it upward. – Remove the ignition key from the seat lock. V01232-10 Mounting the passenger seat Info...
  • Page 13 WORK 3 Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage. –...
  • Page 14 3 WORK Disconnecting the negative cable of the 12-V battery Preparatory work – Remove the passenger seat. ( p. 9) Main work – Disconnect negative cable of the 12-V battery. D05236-10 Connecting the negative cable of the 12-V battery Main work –...
  • Page 15 WORK 3 Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged. In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards.
  • Page 16 3 WORK Note Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. – Lift cover of the fuel tank filler cap and insert the ignition key into the lock.
  • Page 17 WORK 3 The light-dark boundary must be exactly on the lower mark- ing when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if applicable. » If the boundary between light and dark does not meet specifications: –...

  • Page 18: Technical Data

    4 TECHNICAL DATA Chassis tightening torques Radiator hose hose clamp 2.2 Nm (1.62 lbf ft) EJOTPT Remaining screws, chassis ® K45x12 1 Nm (0.7 lbf ft) EJOTPT ® Remaining screws, chassis K50x12 1 Nm (0.7 lbf ft) Remaining screws, chassis EJOTPT ®...
  • Page 19 TECHNICAL DATA 4 Screw, activated carbon filter 6 Nm (4.4 lbf ft) holder Screw, angle sensor 5 Nm (3.7 lbf ft) Screw, ball joint of push rod on 10 Nm (7.4 lbf ft) Loctite ® 243™ foot brake cylinder Screw, battery support bracket 4.5 Nm (3.32 lbf ft) Screw, battery terminal M6x12...
  • Page 20 4 TECHNICAL DATA Screw, bottom triple clamp 12 Nm (8.9 lbf ft) Screw, cross member M8x18 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, cross member in rear M8x35 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, engine fixing arm linkage 25 Nm (18.4 lbf ft) Loctite ®...
  • Page 21 TECHNICAL DATA 4 Remaining screws, chassis 45 Nm (33.2 lbf ft) Screw, front footrest bracket M10x65 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, front footrest bracket M10x80 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, handlebar support 45 Nm (33.2 lbf ft) Loctite ®...
  • Page 22 5 SUBSTANCES Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
  • Page 23 *3214570en* 3214570en 01/2022 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...

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