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KTM 890 DUKE GP 2023 Setup Instructions
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KTM 890 DUKE GP 2023 Setup Instructions

KTM 890 DUKE GP 2023 Setup Instructions

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SETUP INSTRUCTIONS
2023
890 DUKE GP
Art. no. 3214866en

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Summary of Contents for KTM 890 DUKE GP 2023

  • Page 1 SETUP INSTRUCTIONS 2023 890 DUKE GP Art. no. 3214866en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the mate- rial becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent.
  • Page 7 SETUP 2 – Align the control of the right handlebar half with the markings on the handlebar. Tighten the screws. Guideline Screw, throttle grip 3.5 Nm (2.58 lbf ft) Screw, combination 5 Nm (3.7 lbf ft) switch, right – Check the throttle grip for smooth operation. –...
  • Page 8 2 SETUP – Mount reflector with rubber bushings and tension washers on the license plate holder – Position the license plate bracket on the license plate support. – Mount and tighten screws Guideline Screw, license plate 3 Nm (2.2 lbf ft) holder S05695-10 Condition...
  • Page 9 SETUP 2 – Hook holding lugs of the passenger seat onto the stor- age compartment, lower the rear and push forward. – Press the passenger seat downward until it clicks into place. Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly.
  • Page 10 2 SETUP – Remove screws with washers Info Retain the washer for the handover. – Position the left footrest bracket with the passenger footrest. – Mount screw , but do not tighten it yet. Guideline Screw, footrest M8x25 25 Nm (18.4 lbf ft) bracket, rear Loctite ®...
  • Page 11 SETUP 2 – Remove bushings from the main silencer holder and mount them on the right footrest bracket. Info Retain main silencer holder for the handover. S05711-10 – Position the right footrest bracket with the passenger footrest. – Mount screw , but do not tighten it yet.
  • Page 12 Stow the tool set between the 12-V battery and the front rider's seat. – Mount the passenger seat. ( p. 13) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. –...
  • Page 13 SETUP 2 – Prepare the vehicle according to the specifications in KTM Dealer.net for handover to the customer. Info Transport mode must be deactivated to be able to start the motorcycle.
  • Page 14 3 WORK Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent. –...
  • Page 15 WORK 3 – Insert the ignition key in seat lock and turn it clockwise. – Raise the rear of the passenger seat cover, push it toward the rear, and remove it upward. – Remove the ignition key from the seat lock. V01232-10 Mounting the passenger seat Info...
  • Page 16 3 WORK Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage. –...
  • Page 17 WORK 3 Disconnecting the negative cable of the 12-V battery Preparatory work – Remove the passenger seat. ( p. 12) Main work – Disconnect negative cable of the 12-V battery. D05236-10 Connecting the negative cable of the 12-V battery Main work –...
  • Page 18 3 WORK Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged. In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards.
  • Page 19 WORK 3 Note Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. – Lift cover of the fuel tank filler cap and insert the ignition key into the lock.
  • Page 20 3 WORK The light-dark boundary must be exactly on the lower mark- ing when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if applicable. » If the boundary between light and dark does not meet specifications: –...

  • Page 21: Technical Specifications

    TECHNICAL SPECIFICATIONS 4 chassis tightening torques Brake fluid reservoir cover, front 0.7 Nm (0.52 lbf ft) Radiator hose hose clamp 2.2 Nm (1.62 lbf ft) EJOTPT ® Remaining screws, chassis K45x12 1 Nm (0.7 lbf ft) Remaining screws, chassis EJOTPT ®...
  • Page 22 4 TECHNICAL SPECIFICATIONS Screw, ball joint of push rod on 10 Nm (7.4 lbf ft) foot brake cylinder Loctite ® 243™ Screw, battery support bracket 4.5 Nm (3.32 lbf ft) Screw, battery terminal M6x12 4.5 Nm (3.32 lbf ft) Screw, battery terminal M6x20 4.5 Nm (3.32 lbf ft) Screw, brake assembly...
  • Page 23 TECHNICAL SPECIFICATIONS 4 Screw, cross member in rear M8x35 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, engine fixing arm linkage 25 Nm (18.4 lbf ft) bracket Loctite ® 243™ Screw, foot brake lever 25 Nm (18.4 lbf ft) Loctite ®...
  • Page 24 4 TECHNICAL SPECIFICATIONS Screw, front footrest bracket M10x65 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, front footrest bracket M10x80 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, handlebar support 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, side stand 35 Nm (25.8 lbf ft) Loctite...
  • Page 25 SUBSTANCES 5 Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
  • Page 26 *3214866en* 3214866en 25.04.2023 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...

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