MasterCraft MAXIMUM 54-8205-8 Owner's Manual
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MasterCraft MAXIMUM 54-8205-8 Owner's Manual

MasterCraft MAXIMUM 54-8205-8 Owner's Manual

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Owner's Manual
SPIN SAW KIT
54-8205-8

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Summary of Contents for MasterCraft MAXIMUM 54-8205-8

  • Page 1 Owner’s Manual SPIN SAW KIT 54-8205-8...
  • Page 2 SECTION PAGE SECTION PAGE Warranty …………………………………. Accessories ……………………………... Product Specifications …………………. Carton Contents ………………………… 7 – 9 Power Tool Safety ..…………………….. Assembly & Operation …….…………… 10 – 22 Spin Saw & Accessory Safety .………... Maintenance …………………………….. Symbols ………………………………….. Guidelines for Extension Cords ……..Know Your Spin Saw ….………………..
  • Page 3 Variable Speed (no load) .…. 20,000 – 30,000 RPM Maximum Disc Size …. 4” diameter To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. This power tool is wired at the factory for 110-120 V operation. It must be connected to a 110-120 V / 15 A time delayed fuse or circuit breaker.

  • Page 4: General Safety Rules

    Dress properly. Do not wear loose clothing or GENERAL SAFETY RULES jewellery. Contain long hair. Keep your hair, clothing and gloves away from moving parts. Loose clothing, jewellery or long hair can be caught in moving parts. Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, Avoid accidental starting.

  • Page 5: Specific Safety Rules

    SERVICE ANGLE GRINDER ATTACHMENT SAFETY Tool service must be performed only by qualified personnel. Service or maintenance performed by Always wear safety goggles with side shields or a face unqualified personnel could result in risk of injury. mask when using the angle grinder attachment. High speed grinding and sanding will throw hot sparks and When servicing a tool, use only identical replacement dust particles that could cause serious injury to your...
  • Page 6 Do not store or operate the flexible shaft with a bend radius of less than 6” (150 mm).
  • Page 7 three-phase alternating current three-phase alternating current with neutral direct current no load speed alternating or direct current class II construction splash proof construction watertight construction protective earthing at earthing terminal, Class I tools revolutions or reciprocations per minute Diameter Off position Arrow Warning symbol volts...
  • Page 9 AVAILABLE ACCESSORIES SPIN SAW COMPONENTS DESCRIPTION Use only accessories recommended for this cutting Inside Carrying Case tool. Follow instructions that accompany accessories. Spin Saw Use of improper accessories may cause injury to the Removable handle with sole plate operator or damage to the Spin Saw. Freehand cutting guide Circle cutting guide Do not use any accessory unless you have completely...
  • Page 10 Tool holder Steel wheel brush FLEXIBLE SHAFT ACCESSO Aluminum oxide grin Red/Brown (Cone) Aluminum oxide grin Red/Brown (Cylinde Ball burr Cylinder cutter Large cone cutter Cut-off wheel Cutting disc Diameter: 33 mm Thickness: 1 mm Grinding stone red ( Diameter: 8 mm Grinding wheel roug Diameter: 20 mm Thickness: 3.6 mm...

  • Page 12: Installing Cutting Bits

    Remove the plug from the power source before assembly, changing accessories or bits and making INSTALLING CUTTING BITS – Cont’d adjustments. This safety action will help prevent accidental starting of the tool which could result in 4. Insert new cutting bit (4) into the collet. serious injury.
  • Page 13 you to loose control and increase the chance of serious injury. CHANGING COLLET INSERT INSTALLING FREEHAND CUTTING GUIDE – cont’d The cutting bits for this tool are locked into place with a collet nut (1) and collet (see Fig. 3). The ”...

  • Page 14: Practice Cuts Using Freehand Cutting Guide

    PRACTICE CUTS USING FREEHAND CUTTING GUIDE 6. Set the speed control switch to the appropriate speed. 7. Turn the switch ON. 8. When the motor is up to full speed, slowly tip the tool to an upright position, letting the bit cut into the workpiece (see Fig.

  • Page 15: Cutting Outlet Openings In Drywall

    CUTTING OUTLET OPENINGS IN DRYWALL – cont’d CUTTING OUTLET OPENINGS IN DRYWALL 6. Move the bit slowly to the right until you feel and hear the bit contacting the inside of the box. Do not attempt to use this tool to make cut-outs 7.
  • Page 16 ADJUSTING FREEHAND CUTTING GUIDE – Cont’d INSTALLING REMOVABLE HANDLE The removable handle is designed for use when precision control over the tool movement is desired. The comfortable handle can be used with either the right or left hand. 1. Slide removable handle mounting bracket (1) onto the bottom of motor housing (2) until the slot under the handle (3) lines up with the shaft locking button (4) in the motor housing (see Fig.

  • Page 17: Circle Cutting Guide Operation

    CIRCLE CUTTING GUIDE OPERATION Unplug the tool from the power source before changing accessories, changing bits and making adjustments. Before turning the tool ON, check to make sure bit and all accessory fasteners are securely tightened. 1. Mark the centre of the circle you wish to cut on the workpiece and drill a 6 mm or ”...
  • Page 18 CIRCLE CUTTING GUIDE OPERATION – cont’d 5. Turn the switch ON. 6. When the motor is up to full speed, slowly tip the tool and circle cutting guide assembly to an upright position, letting the bit cut into the workpiece (see Fig. 14).
  • Page 19 SETTING ROUTER DEPTH FOR SINGLE DEPTH ONLY The router accessory converts your Spin Saw into a small Depth of cutting is controlled by sliding the router base up hobby plunge router that is capable of handling small ¼” and down on the guide rods and locking it in place. shank router bits as well as the spiral cutting bit.
  • Page 20 SETTING ROUTER BASE BEVEL SETTING PLUNGE DEPTH – cont’d Bevel cutting with the cutting bit can be done with the 4. Loosen both height adjusting knobs (6) by turning router base tilted to the desired angle. them counter-clockwise. NOTE: Only loosen height adjusting knobs enough to 1.

  • Page 21: Freehand Cutting

    FREEHAND CUTTING AND ROUTING CUTTING STRAIGHT LINE WITH STRAIGHT EDGE When the router base accessory is installed on the Spin To cut a straight line, you can use a straight edge template Saw, it will function as a small router to be used for to guide the router base.
  • Page 22 CUTTING CURVED LINE WITH A TEMPLATE INSTALLING STRAIGHT EDGE GUIDE TO ROUTER BASE To cut a curved line, you can use a curved template to guide the router base. 1. Loosen all three cap screws (1) in the router base using a 7 mm wrench (see Fig.
  • Page 23 contacting the workpiece at all times. 1. Lift up quick-release lever (1) on angle grinder attachment housing (see Fig. 25). INSTALL FLEXIBLE SHAFT ADAPTER 1. Remove collet nut (1) from the motor shaft (2) and remove existing collet (see Fig 23). Insert short end of flexible shaft adaptor (3) into motor shaft.
  • Page 24 the guide when it turns. 2. Match up key (2) on motor housing and slot (3) in angle grinder attachment. There are also arrows on the motor housing and angle grinder attachment INSTALLING GRINDING DISC – cont’d housing. Slide angle grinder attachment onto the motor housing.
  • Page 25 SAFETY EQUIPMENT FOR ANGLE GRINDER ATTACHMENT Your angle grinder attachment is a high speed tool that will throw hot sparks and metal dust when grinding. It will also throw particles and dust when sanding. It is critical that you use proper safety goggles, dust mask and hearing protection at all times while operating this tool.

  • Page 26: Installation Instructions

    NOTES: The head of the flexible shaft should not be excessively bent. If excessive heating is observed, stop using the flexible shaft immediately. Remove the cable from the flexible shaft body and inspect it for a permanent bend or other damage. Replace damaged cable. ALWAYS WEAR EYE PROTECTION.
  • Page 27 4. Insert collet with square hole (5) into main shaft (3) and re-install the collet nut onto the main shaft (see Fig. 30). NOTE: Collet with square hole is packed with the flex shaft package. 5. Use Spin Saw wrench to tighten the collet nut firmly onto the main shaft while spindle lock is engaged into the main shaft.

  • Page 28: External Cleaning

    For your own safety, turn the switch OFF and remove Make sure your extension cord is in good condition. the plug from the power source before maintaining When using an extension cord, be sure to use one heavy your Spin Saw. enough to carry the current the tool will draw.
  • Page 31 When servicing use only MASTERCRAFT® replacement parts. Use of any other parts may create a HAZARD or cause damage to your Spin Saw. Any attempt to repair or replace electrical parts on this Spin Saw may create a hazard unless repair is performed by a qualified technician.
  • Page 32 Key # Part # Part Name 02AF-000041-I0 Fixing shaft 02AF-000076-00 Release lock pin 2218-MA0001-00 Release lock pin 2218-MA0001-01 Release lock pin 02AS-000287-00 Screw 2213-MA0010-00 Freecut metal round guide 2213-PA0010-00 Lock 2213-PA0010-01 Lock 2213-PA0011-00 Fixbase 2213-PA0011-01 Fixbase 2213-PA0012-00 Plastic guide base 2213-PA0013-00 Adjustment Gear 15T 2213-PA0014-00...
  • Page 33 Key # Part # Part Name Key # Part # Part Name 02AF-000041-I0 Fixing shaft 2213-MA0013-00 S-round guide holder 02AF-000076-00 Release lock pin 2213-PA0010-00 Lock 2218-MA0001-00 Release lock pin 2213-PA0010-01 Lock 2218-MA0001-01 Release lock pin 2213-PA0012-00 Plastic guide base Compressive 02AH-000106-00 2213-PA0013-00 Adjustment Gear 15T...
  • Page 34 Key # Part # Part Name 02AN-000018-00 Hexagon thin nut 02AN-000018-10 Hexagon thin nut 02AN-000028-00 Fixing nut 02AS-000258-00 Machine screw 02AS-000258-10 Machine screw 02AS-000319-00 Screw 02AW-000022-B0 Spring washer 2206-MA0001-00 Circular arm (metric) 2206-MA0005-00 Circular arm (inch) 2206-MA0002-00 Washer 2206-MA0003-00 Handle bush 2206-PA0003-00 Locking base 2206-PA0004-00...
  • Page 36 Key # Part # Part Name Key # Part # Part Name 02AF-000041-I0 Fixing shaft 02AS-000292-00 Screw Base release 02AF-000077-00 02AS-000292-10 Screw lock pin 02AF-000078-00 Height rod 02AS-000308-00 Screw 02AG-000145-00 Guide bush 02AW-000068-00 Wave washer External retaining 02AJ-000017-00 Router tile base 02AW-000070-00 rings External retaining...
  • Page 38 Key # Part # Part Name 01AT-000034-00 Bushing tube 01AT-000038-00 Flexible hose 01AT-000039-00 Spring+hose 02AE-000045-30 Bearing 02AH-000073-10 Driving core Driving core(after 2220-MA0002-00 worked) 02AH-000074-00 Coil spring bush 02AH-000118-00 Spring 02AH-000119-00 Spring 02AH-000119-01 Spring Driving core 02AL-000028-01 adaptor Driving core 02AL-000028-02 adaptor Flexible shaft 02AL-000046-00...
  • Page 40 Key # Part # Part Name 02AE-000037-00 Bearing 02AE-000049-00 Bearing 02AE-000067-00 Bearing 02AF-000041-I0 Fixing shaft 02AF-000025-I0 Anvil lock pin 02AF-000083-00 Release lock pin 2221-MA0010-00 Release lock pin 02AG-000153-00 23T Gear 02AG-000154-00 14T Gear 02AH-000120-00 Spring 02AW-000084-00 Flat washer 02AL-000048-00 Backing flange 02AN-000001-00 02AS-000060-A0 Screw...

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