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AN2019-03 EVAL-M1-36-44A User Manual
EVAL-M1-36-44A User Manual
iMOTION™ Modular Application Design Kit
About this document
Scope and purpose
This application note provides an overview of the evaluation board EVAL-M1-36-44A including its main features,
key data, pin assignments and mechanical dimensions.
EVAL-M1-36-44A is a complete evaluation-board including a 3-phase IPM for motor drive applications. Together
with EVAL-M1-101T or EVAL-M1-099M it features and demonstrates Infineon's IPM technology for motor drives.
The evaluation board EVAL-M1-36-44A for Intelligent Power Modules (IPM) was developed to support customers
during their first steps designing applications with CIPOS™ Nano power modules.
Intended audience
This application note is intended for all technical specialists working with the EVAL-M1-36-44A board.
Table of Contents
About this document ....................................................................................................................... 1
Table of Contents ........................................................................................................................... 1
1
Safety precautions ......................................................................................................... 2
2
Introduction .................................................................................................................. 3
3
Main features ................................................................................................................ 5
3.1
Key data ................................................................................................................................................... 6
4
Pin Assignments ........................................................................................................... 10
5
Getting Started with EVAL-M1-36-44A ............................................................................. 12
5.1
Setting up the system............................................................................................................................ 12
5.2
iMOTION™ development tools and software ....................................................................................... 14
5.2.1
MCEWizard setup overview .............................................................................................................. 14
5.2.2
MCEDesigner setup overview .......................................................................................................... 16
6
Schematics and Layout .................................................................................................. 18
6.1
DC-Link Voltage Measurement ............................................................................................................. 18
6.2
Inverter section using CIPOS™ Nano IPM ............................................................................................. 19
6.3
Current Measurement and Over Current Circuit .................................................................................. 20
6.4
Auxiliary Power supply .......................................................................................................................... 21
6.5
PCB Layout ............................................................................................................................................ 22
7
Bill of Materials of EVAL-M1-36-44A ................................................................................. 24
8
Reference .................................................................................................................... 27
Revision History ............................................................................................................................ 28
User Manual
www.infineon.com
Please read the Important Notice and Warnings at the end of this document
Revision 1.0
2019-07-25
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Table of Contents
Related Manuals for Infineon iMOTION EVAL-M1-36-44A
Summary of Contents for Infineon iMOTION EVAL-M1-36-44A
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Page 1: Table Of Contents
EVAL-M1-36-44A is a complete evaluation-board including a 3-phase IPM for motor drive applications. Together with EVAL-M1-101T or EVAL-M1-099M it features and demonstrates Infineon’s IPM technology for motor drives. The evaluation board EVAL-M1-36-44A for Intelligent Power Modules (IPM) was developed to support customers during their first steps designing applications with CIPOS™... -
Page 2: Safety Precautions
EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Safety precautions Safety precautions In addition to the precautions listed throughout this manual, please read and understand the following statements regarding hazards associated with development systems. Table 1 Precautions Caution: The ground potential of the EVAL-M1-36-44A system is biased to a negative DC bus voltage potential. -
Page 3: Introduction
DC-link voltage measurement. The EVAL-M1-36-44A evaluation board is available from Infineon. The features of this board are described in the design feature chapter of this document, whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify the design for production, according to their own specific requirements. - Page 4 EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Introduction Figure 1 shows the evaluation board EVAL-M1-36-44A.This document explains the features and details of CIPOS™ Nano IRSM836-044MA. This module is rated 250 V. Ratings and other details of the board are explained in the subsequent sections.
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Page 5: Main Features
EVAL-M1-36-44A is an evaluation board for motor drive applications based on a 3-phase IPM. Combined with one of the available MADK control board options, it demonstrates Infineon's IPM technology for motor drives. The kit demonstrates Infineon’s IPM technology for motor drives. -
Page 6: Key Data
EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Main features Key data Figure 2 provides internal electrical schematics of IRSM836-044MA. For further information regarding these IPMs like static and dynamic electrical behavior, as well as thermal and mechanical characteristics please refer to the datasheet of the IRSM836-044MA. - Page 7 EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Main features Symbol Description Unit Low Side and Logic Supply voltage -0.3 Input Voltage of LIN, HIN, ITRIP, EN, RCIN, -0.3 +0.3 Table 3 depicts the recommended operating conditions of IRSM836-044MA. Recommended operating conditions of CIPOS™ Nano IRSM836-044MA Table 3 Symbol Description...
- Page 8 EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Main features Table 4 shows the important specifications of the evaluation board EVAL-M1-36-44A. EVAL-M1-36-44A board specifications Table 4 Parameters Value Conditions Input Voltage 100 - 120 V lower AC input, less motor power output Input current input 120 V =25C, IRSM836-044MA...
- Page 9 EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Main features Figure 3 and Figure 4 are indicating the functional groups of the EVAL-M1-36-44A evaluation board. 1. CIPOS™ nano module 2. Motor phase connector (J3) 3. iMOTION™ M1 20 pin connector (J4) 4.
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Page 10: Pin Assignments
EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Pin Assignments Pin Assignments General information about the connectors of the EVAL-M1-36-44A evaluation board is reported. Table 5 includes the details of the line connector J1-AC. It is possible to connect DC voltage to the AC connector. In this case a permanent DC-current will be conducted through the rectifier bridge. - Page 11 EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Pin Assignments Table 7 registered the pin assignments of J3, iMOTION™ -M1 20 pin interface connector. This connector is the interface to the controller board. J3 –iMOTION™ M1 20 pin interface connector to connect EVAL-M1-36-44A to controller board Table 7 Name Connectors...
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Page 12: Getting Started With Eval-M1-36-44A
3. Get the latest “IMC101T-T038 MCE Software Package” available on www.infineon.com/imotion-software web page. (Infineon iMOTION™ control IC IMC101T-T038 is used for control board EVAL-M1-101T). 4. Connect motor phase outputs to the motor. 5. Use MCEWizard to enter the motor and evaluation board hardware parameters and click button “Export to Designer file (.txt)”... - Page 13 EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-36-44A 6. Connect AC power to power input connector (J1) and power on system. 7. Open MCEDesigner and open MCEDesigner default configuration file (.irc) for IMC101T devices (IMC101T_xx.irc) by clicking “File” menu and select “Open” in the pull down list. 8.
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Page 14: Imotion™ Development Tools And Software
“Welcome Page” for MCEWizard, where the MADK control board or power board can be selected through the pull-down list. Infineon keeps releasing new MADK controller and power boards. Therefore, it could happen that some of the newest power boards are not pre-configured in the MCEWizard tool and cannot be selected through the pull-down menu. - Page 15 EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-36-44A Table 8 provides the MCEWizard setup overview for hardware related parameters specific to EVAL-M1-36-44A power board. Similar tables will be available in each control board’s Application Note. Combination of this table and the corresponding table of the control board provides enough information to setup the MADK-based motor drive system in shortest time.
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Page 16: Mcedesigner Setup Overview
EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-36-44A Click “Calculate” button and “Export to Designer File (.txt)” button to save the parameter file which will be used by the MCEDesigner in the next steps. 5.2.2 MCEDesigner setup overview After installing MCEDesigner installer, there is a shortcut for MCEDesigner on Windows desktop. - Page 17 File”. Finally, click on the “Start” button to program the parameter file into the IMC101T-T038 IC. Figure 10 Program Firmware and Parameter in “Program IMC Controller” pop-up window All the latest firmware files for different types of iMOTION motor control ICs are available for download via Infineon iMOTION website (http://www.infineon.com/imotion-software). User Manual Revision 1.0 2019-07-25...
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Page 18: Schematics And Layout
EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Schematics and Layout Schematics and Layout To meet individual customer requirements and make the EVAL-M1-36-44A evaluation board a basis for development or modification, all essential technical data like schematics, layout and components are included in this chapter. -
Page 19: Inverter Section Using Cipos™ Nano Ipm
EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Schematics and Layout Inverter section using CIPOS™ Nano IPM The inverter section is implemented using the CIPOS™ as displayed in Figure 12. The module includes six power MOSFETs and three half bridge gate drivers. The three capacitors C71, C72 and C73 are used as bootstrap capacitors to provide the necessary floating supply voltages V and V... -
Page 20: Current Measurement And Over Current Circuit
EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Schematics and Layout Current Measurement and Over Current Circuit The resistors RS1 to RS3 are purposed to generate a voltage proportional to the emitter current. These voltages are available at 20 pin interface connector to give feedback to the controller. In combination with resistors R70 to R72 they are used to generate common current signal V_TRIP for all three phases. -
Page 21: Auxiliary Power Supply
Auxiliary Power supply Figure 14 depicts the schematic of the auxiliary power supply for the EVAL-M1-36-44A board. The circuit includes the latest CoolSET 5 of Infineon and flyback toplogy, directly output 15V and 6V. V is connected to the gate drivers inside the CIPOS™ IPM. -
Page 22: Pcb Layout
EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Schematics and Layout PCB Layout The layout of this board can be used for different voltage or power classes. The power PCB is a two layer PCB. Get in contact with our technical support team to get more detailed information and the latest Gerber-files. Figure 15 illustrates the top assembly print of the evaluation board. - Page 23 EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Schematics and Layout The top layer routing of the PCB is provided in Figure 17 . Figure 17 Top layer routing details of EVAL-M1-36-44A Figure 18 illustrates the bottom layer routing details. Figure 18 Bottom layer routing details of EVAL-M1-36-44A User Manual...
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Page 24: Bill Of Materials Of Eval-M1-36-44A
EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Bill of Materials of EVAL-M1-36-44A Bill of Materials of EVAL-M1-36-44A Table 9 provides the complete bill of materials of the evaluation board. Bill of materials Table 9 No. Qty Part description Designator Part number Manufacturer RECT BRIDGE GPP 4A 600V GBU... - Page 25 EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Bill of Materials of EVAL-M1-36-44A No. Qty Part description Designator Part number Manufacturer DIODE Schottky 45V 1.5A BYS10-45-E3/TR3 Vishay DO214AC RF071M2S-200V-700mA RF071MM2STR ROHM SERIE 2165S - 5.08 MM - 691216510003S HORIZONTAL CABLE ENTRY WITH Wurth Electronics Inc.
- Page 26 TP3, TP5, TP6, ELECTRONICS TP7, TP8, TP9,TP10, TP11,TP12, TP13,TP14, TP15,TP16, TP17, TP18, IC MOTOR DRIVER PAR 37-PQFN IRSM836-044MA Infineon Technologies IC REG LINEAR 3.3V 1A SOT223-4 IFX1117MEV33HTM Infineon Technologies IC AUX Power PD-DSO-12 ICE5GR4780AG Infineon Technologies IC Opto Coupler SFH617A-3X007 Vishay...
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Page 27: Reference
Modular Application Design Kit Reference Reference Datasheet of Infineon IPM IRSM836-044MA, is available for download on Infineon’s website 2018-11_AN2018-36_EVAL-M1-IM231-A User Manual_V1.0_EN EVAL-M1-101T User Manual is available for download on Infineon’s website EVAL-M1-183M User Manual is available for download on Infineon’s website Note: All listed reference materials are available for download on Infineon’s website... -
Page 28: Revision History
EVAL-M1-36-44A User Manual iMOTION™ Modular Application Design Kit Revision History Revision History Major changes since the last revision Version number Revision Date Revision description 2019-07-25 First release User Manual Revision 1.0 2019-07-25... - Page 29 For information on the types Do you have a question about this given in this application note. in question please contact your nearest Infineon document? Technologies office. The data contained in this document is exclusively Email: erratum@infineon.com...