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COUNT
DESCRIPTION OF REVISIONS
△
1
34
UpdateDIS-T-00020039
名 称
TITLE
ZH05 Series Handling Manual
技 術 指 定 書
FORM HC0011-9-1
ZH05
Handling Manual
TECHICAL SPECIFICATION
Series
DESIGNED
AN.SAIKI
HIROSE ELECTRIC CO.,LTD.
APPROVED
CHECKED
DESIGNED
WRITTEN
ETAD-T0940-00
CHECKED
DATE
TY.MOGI
20240207
HK.UMEHARA
20211130
HK.UMEHARA
20211130
KH.MARUNO
20211130
KH.MARUNO
20211130
1 / 29
△
1
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Summary of Contents for Hirose ZH05 Series
- Page 1 COUNT DESCRIPTION OF REVISIONS DESIGNED CHECKED DATE △ UpdateDIS-T-00020039 AN.SAIKI TY.MOGI 20240207 名 称 TITLE HIROSE ELECTRIC CO.,LTD. APPROVED ZH05 Series Handling Manual HK.UMEHARA 20211130 CHECKED HK.UMEHARA 20211130 DESIGNED KH.MARUNO 20211130 WRITTEN KH.MARUNO 20211130 1 / 29 △ 技 術 指 定 書...
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Page 2: Table Of Contents
DEFINITION OF TEST PROBES ....................... 26 10.4 RECOMMENDATIONS FOR ELECTRICAL TESTS ............... 26 CRIMP QUALITY STANDARD ......................27 11.1 SCOPE ..............................27 APPLICABLE WIRE ..........................27 11.2 QUALITY STANDARD ......................... 27 11.3 CRIMP PARAMETERS ........................29 △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 2/29 FORM HC0011-9-2... -
Page 3: Scope
All measurements are in millimeters and Forces in Newtons unless otherwise specified. In addition, photographs and illustrations described are representative products of HRS ZH05 series, so they differ depending on products. Information of this manual is subject to change without notices. -
Page 4: Parts Description
PARTS DESCRIPTION DESCRIPTION 【Plug】 Male housing Male terminal （Crimp terminal） Retainer 【Receptacle】 DIP Metal hold down Female housing Female contact Receptacles exist only in right angle version with DIP metal hold down. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 4/29 FORM HC0011-9-2... -
Page 5: Part Numbers
Plug X positions with Y coding ZH05-XDP-HU(Y) Receptacle X positions with Y coding ZH05-XDS-2H(Y) Retainer X positions ZH05-XDP-R Note 1: please check with Hirose Sales department for the availability of all part numbers. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 5/29 FORM HC0011-9-2... -
Page 6: Codings
CODINGS Following codings are available: Pin count Coding A (black) Coding B (grey) △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 6/29 FORM HC0011-9-2... -
Page 7: Materials
Under: Nickel plating: 1µm min Brass Metal hold down Surface: Tin plating: 1µm min Under: Nickel plating: 1µm min Metal thickness: 0.2±0.05 mm Brass Male terminal Surface: Tin plating: 1µm min Under: Copper plating: .0.3µm △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 7/29 FORM HC0011-9-2... -
Page 8: Packaging
5 reels/box Retainer Plastic 1000 pcs/bag ZH05-XDP-R 360 x 270 x 130 16P and 20P 10 bags/box Retainer for Plastic 2000 pcs/bag ZH05-XDP-R 340 x 235 x 125 24P and 32P 6 bags/box △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 8/29 FORM HC0011-9-2... -
Page 9: Mechanical Performances
TPA pull-out force Opening and pull-out forces are same. Note 1: The values indicated in this paragraph are for reference only and are orders of magnitude to be considered for your information. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 9/29 FORM HC0011-9-2... -
Page 10: Storage - Handling Of Components
Make sure that the terminals of crimped cables do not become entangled. When bundling or stacking cables, please prevent the terminals from being subjected to any external force. Use caution to ensure that the part is not subjected to any large impacts. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 10/29 FORM HC0011-9-2... - Page 11 Do not place wire harnesses on the floor. Refrain from any handling that may result in terminal damage or deformation. Do not use the housing in case it drops. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 11/29 FORM HC0011-9-2...
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Page 12: Assembly Process
Note 1: Please refer to the Crimp Quality Standard (§11) to confirm terminal compatibility and check crimp condition. Note 2: Please refer to the Crimp parameters (§12) for the crimp parameters to be used. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 12/29 FORM HC0011-9-2... - Page 13 The reel winding direction is as follow: Paper tape Winding direction Unwinding direction △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 13/29 FORM HC0011-9-2...
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Page 14: Connector Assembly Instructions
NOT OK Seams of the crimp parts in both the upper and lower rows are facing outward. Note 1: Please be careful not to insert the contacts in the opposite direction. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 14/29 FORM HC0011-9-2... - Page 15 (in case of upper row) (in case of lower row) Note 4: If the terminal is inserted at an extreme angle, the terminal may be inserted in the wrong place and deformed. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 15/29 FORM HC0011-9-2...
- Page 16 Crimping portions are facing inward 3 – Inspection After inserting the terminal, look at the connector from the mating side. Make sure the terminal is inserted without any problems. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 16/29 FORM HC0011-9-2...
- Page 17 Retainer partially attached With retainer attached NOT OK Connector Cross-section Connector Cross-section Make sure retainer is visible Incorrect retainer is installed Correct retainer is installed NOT OK △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 17/29 FORM HC0011-9-2...
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Page 18: Connector Cavities Number
CONNECTOR CAVITIES NUMBER The following picture describes the method for cavities numbering: Example: △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 18/29 FORM HC0011-9-2... -
Page 19: Wiring Harness Assembly Recommendations
The distance to apply insulation from the end of connector is 35mm minimum. The bending radius for wires should be at minimum 3 times its outer radius to ensure normal use of our connectors. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 19/29 FORM HC0011-9-2... -
Page 20: Repair Process
Note: Please refer to the next section (§9) for details on the special tool. Connector cross section Specialized tool with the size of 1.6 x 0.6 Connector cross section General tools less than □1mm can be used （Specialized tool is not prepared） △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 20/29 FORM HC0011-9-2... - Page 21 5N before the retainer is set, housing can be re-used Note 2: Male terminals can be re-used up to 3 times maximum. After this, please use a new one. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 21/29 FORM HC0011-9-2...
- Page 22 Note 3 : In case the terminal lance and / or retainer lance has been deformed, please use new parts. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 22/29 FORM HC0011-9-2...
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Page 23: Repair Tools
REPAIR TOOLS REPAIR TOOL FOR RETAINER Part number summary for retainer repair tool: Applicable part Repair tool name Repair tool part number ZH05-16DP-HU ZH05-20DP-HU ZE05/R/RE-MD 902-5162-0 ZH05-24DP-HU ZH05-32DP-HU △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 23/29 FORM HC0011-9-2... -
Page 24: Repair Tool For Terminal
REPAIR TOOL FOR TERMINAL Part number summary for terminal repair tool: Applicable part Repair tool name Repair tool part number ZH05-2224PCF ZH05/RE-MD 902-5161-0 The following drawing shows definition of tool for terminal repair. (press fit) △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 24/29 FORM HC0011-9-2... -
Page 25: Electrical Test
During electrical tests, plugs can be clamped in the following areas: (example with ZH05-16DP-HU(A),(B)) Areas to clamp the plug 10.2 LOCATION OF TEST PROBES The test probes should be located in front face as described below: (Example with 16P) △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 25/29 FORM HC0011-9-2... -
Page 26: Definition Of Test Probes
Perform test after insertion of terminals and closing of retainer. Avoid any deformation on housing or terminal during electrical test. Replace any damaged housing or terminal with a new one. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 26/29 FORM HC0011-9-2... -
Page 27: Crimp Quality Standard
Applicable wire size: 0.22mm² ~ 0.35mm² Applicable insulation size: ∅0.9mm ~ ∅ 1.4mm N-N (wire barrel 11.3 QUALITY STANDARD cross section image) O-O (insulation barrel cross section image) P enlarged view Jacket remaining △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 27/29 FORM HC0011-9-2... - Page 28 Note 2: There is a possibility that a terminal is involved in covering and crowded by the crimping, but it’s no problem on the product function. Note 3: Please confirm that the terminal which did crimp enters a housing. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 28/29 FORM HC0011-9-2...
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Page 29: Crimp Parameters
0.75 ~0.81 1.36 max 1.55 ~1.65 1.47 max FLRY-B 0.4156 / 22 0.75 ~0.81 1.36 max 1.55 ~1.65 1.47 max FLR9Y 0.4008 / 22 0.75 ~0.81 1.36 max 1.55 ~1.65 1.47 max △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 29/29 FORM HC0011-9-2...
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