Toyota 00016-00506 Manual
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Toyota 00016-00506 Manual

Toyota 00016-00506 Manual

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Doc. 10.182.00
2020 RAV4
TOUCH KEYPAD (TKP)
Year & Model:
Part Number:
Accessory Code:
PIO / DIO:
Business Partner:
Conflicts
Note:
None
General Applicability
Fits Models:
1.
All Models
2.
3.
Additional Items Required For
Installation
Item #
Description:
1
62217-42050; (2) A-pillar Clips Needed
2
Sequence of Application
Item #
Accessory:
1
N/A
2
SPECIAL NOTE: Installation Sequences
After TMS & Safety mandated preparatory steps have
been taken, the installation sequence is the suggested
method for completing the accessory installation. In some
instances the suggested sequence is written for one
associate to install & in others the sequence is given as
part of a team accessory installation. Unless otherwise
stated in the document, the associates may perform the
installation steps in any order to make the installation as
efficient as possible while maintaining consistent quality.
Southeast Toyota Distributors, LLC.
2020 RAV4
00016-00506
KP1010
PIO & DIO
J56
Ver. 1
Southeast Toyota Distributors, LLC
Accessory Installation Instructions
Recommended Tools
Safety Items
Safety Glasses
Special Tools
Backhousing Alignment Tool
Temperature probe /Heat Gun
Installation Tools
Heat Source
Moulding Remover
Ratchet/Driver
Socket (10mm)
Masking Tape
Roller
Padded Work Surface
Special Chemicals
VPC Approved Cleaner
Page 1 of 52
01/24/2020
Safety Gloves
Windshield QC Scale
For Temperatures under 50°F
Pliers
Side Cutters
Torque Wrench (48 in*lbs)
Small Flat Head (Taped)
Felt Block
Protective Blanket

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Summary of Contents for Toyota 00016-00506

  • Page 1: Preparation

    Doc. 10.182.00 Ver. 1 01/24/2020 Southeast Toyota Distributors, LLC Accessory Installation Instructions 2020 RAV4 Recommended Tools TOUCH KEYPAD (TKP) Safety Items Year & Model: 2020 RAV4 Safety Gloves Safety Glasses Part Number: 00016-00506 Accessory Code: KP1010 Special Tools PIO / DIO: PIO &...

  • Page 2: Table Of Contents

    Interior Panels and Trim – Installation Process……………………….………………..43 III. Re-install Battery…………………………………………………………………………… 44 Function and Quality Checks…………………………………………………………... 45-46 Diagnostic / Block Diagrams & Connector Procedures…………………………………. 47-49 Blank Page..........................50 VII. Warranty Statement……………………………………………………………………… 51-52 Southeast Toyota Distributors, LLC. Page 2 of 52...

  • Page 3: Kit/Hardware & Wire Harness Bag Contents

    TKP Seat Headrest Hangtag Kit/Hardware Bag Contents for DIO: Part Number Item # Quantity Description Installation Tool Kit 00016-00506-DK DIO-Touch Key Pad Kit 00016-00506-DL DIO-X10 Stickers 00016-00506-BS Item 1. Item 3. Item 2. Southeast Toyota Distributors, LLC. Page 3 of 42...

  • Page 4: Parts For Installation

    TKP Overmold with Molex 5-pin Harness Keypad Button Graphic Sticker TKP Vehicle Harness RED Female T-Taps BLACK Female T-Taps Zip Ties 8" DLC Power & Ground Jumper User Manual Seat Headrest Hangtag Southeast Toyota Distributors, LLC. Page 4 of 52...

  • Page 5: Service & Warranty Information

    Service & Warranty Information: If you are a dealer located outside of the Southeast Region, please contact the SET Accessory Warranty Department at (888) 851-2722 or email Accessory.Warranty@SEToyota.com for claim payment instructions. Image: Southeast Toyota Distributors, LLC Page 5 of...

  • Page 6: Battery Removal

    Place insulator over negative battery terminal. DO NOT touch the positive terminal. Figure 1-2 Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. Southeast Toyota Distributors, LLC. Page 6 of 52...
  • Page 7 For Hybrid Vehicles, the battery is in the luggage compartment. (a) Remove the deck board assembly. Figure 2. (b) Detach the 2 clips and 2 guides and remove the luggage trim service hole cover. Figure 3. Figure 3 Southeast Toyota Distributors, LLC. Page 7 of 52...
  • Page 8 (c) Loosen the 10mm nut and disconnect the cable from the negative (-) auxiliary battery terminal. Figure 5. Figure 5 When disconnecting the battery cable, some systems need to be initialized after the cable is reconnected. Southeast Toyota Distributors, LLC. Page 8 of 52...

  • Page 9: Vehicle Disassembly- Installation Process

    (b) Place both hands at the position shown in the illustration and lift in the direction indicated by the arrow to detach the clamp and claw and remove the front door scuff plate LH. Figure 7. Figure 7 Southeast Toyota Distributors, LLC. Page 9 of 52...
  • Page 10 4. REMOVE COWL SIDE TRIM BOARD (a) Remove the cap nut. Figure 8. Figure 8 (b) Detach the clip and guide and remove the cowl side trim board LH. Figure 9. Figure 9 Southeast Toyota Distributors, LLC. Page 10 of 52...
  • Page 11 6. REMOVE FRONT PILLAR GARNISH (a) Place your hand at the position shown in the illustration and pull in the direction indicated by the arrow to detach the front pillar garnish clip. Figure 11. Figure 11 Southeast Toyota Distributors, LLC. Page 11 of 52...
  • Page 12 Figure 12 (d) Place your hand at the position shown in the illustration and pull in the direction indicated by the arrow to detach the second front pillar garnish clip. Figure Figure 13 Southeast Toyota Distributors, LLC. Page 12 of 52...
  • Page 13 Part Number 62217-42050 Figure 14 (f) Pull in the direction of the arrow shown in the illustration to detach the guide and remove the front pillar garnish LH. Figure 15. Figure 15 Southeast Toyota Distributors, LLC. Page 13 of 52...
  • Page 14 7. REMOVE INSTRUMENT SIDE PANEL LH (a) Place your hand at the position shown in the illustration and pull in the direction indicated by the arrow to detach the clip. Figure 17. Figure 17 Southeast Toyota Distributors, LLC. Page 14 of 52...
  • Page 15 LH. Figure 18. Figure 18 Note: Step 8-11 are Optional Steps 8. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB- ASSEMBLY (a) Remove the 3 screws <A>. Figure 19. Figure 19 Southeast Toyota Distributors, LLC. Page 15 of 52...
  • Page 16 Figure 20. Figure 20 (c) With Footlight: (1) Disconnect the connector and detach the clamp. (2) Detach the claw and remove the DLC3. Figure 21. Figure 21 Southeast Toyota Distributors, LLC. Page 16 of 52...
  • Page 17 Figure 22 (e) Pull in the direction of the arrow shown in the illustration to detach the guide and remove the No. 1 instrument panel under cover sub-assembly. Figure 23. Figure 23 Southeast Toyota Distributors, LLC. Page 17 of 52...
  • Page 18 (b) Detach the guide in the direction (2) indicated by the arrow shown in the illustration and remove the fuel lid lock open lever sub-assembly. Figure 25. Figure 25 Southeast Toyota Distributors, LLC. Page 18 of 52...
  • Page 19 TOUCH KEYPAD 11. REMOVE FUSE BOX OPENING COVER (a) Remove Bolt <B>. Figure 26. Figure 26 (b) Pull in the direction indicated by the arrow to detach the clip. Figure 27. Figure 27 Southeast Toyota Distributors, LLC. Page 19 of 52...
  • Page 20 TOYOTA RAV4 TOUCH KEYPAD (c) Disconnect each connector. (d) Detach the clamp and remove the fuse box opening cover. Figure 28. (e) For HV model, disconnect the connector. Figure 28 Southeast Toyota Distributors, LLC. Page 20 of 52...
  • Page 21 Location: Lower driver’s side kick panel area TKP HARNESS VEHICLE T-TAP Light Blue - Lock Light Green White - Unlock Gray Front Door Wire LH and Instrument Panel Wire JG1 WHITE (18-pin) Southeast Toyota Distributors, LLC. Page 21 of 52...
  • Page 22 T-Taps should not be side-by-side nor same distance from the connector. There should be approximately at least one inch of wire remaining between the connector and the closest t-tap to the connector. See Examples 1 & 2. Southeast Toyota Distributors, LLC. Page 22 of 52...
  • Page 23 CONNECTOR P1 & P2: TKP Vehicle Harness Male Blade Connector P1 RED (5x) VEHICLE WIRE HARNESS COLOR POWER PINK LOCK LIGHT BLUE UNLOCK WHITE YELLOW GROUND BLACK Female Molex 5-pin Connector P2 BLACK Southeast Toyota Distributors, LLC. Page 23 of 52...
  • Page 24 2” of the wires behind the connector. (c) Separate the LOCK wire (Pin #15 / Color LIGHT GREEN) from the bundle. (d) Separate the UNLOCK wire (Pin #16 / Color GRAY) from the bundle. Figure 30 Southeast Toyota Distributors, LLC. Page 24 of 52...
  • Page 25 Stagger the T-tap connectors as shown. Figure 31 15. LOCATE CONNECTOR JN1 IN THE NO. 2 SWITCH HOLE BASE (LH Dash Panel) (a) Disconnect connector JN1 (BLACK 20- pin). Figure 32. Figure 32 Southeast Toyota Distributors, LLC. Page 25 of 52...
  • Page 26 Figure 33. Figure 33 17. T-TAP REMOTE MIRROR WIRE IN CONNECTOR JN1 (a) T-Tap the LIGHT GREEN remote mirror wire (Pin #9) with the supplied RED T-tap. Figure 34. Figure 34 Southeast Toyota Distributors, LLC. Page 26 of 52...
  • Page 27 (b) From the lower driver’s side kick panel area, route the TKP Vehicle Harness upwards along the side of the door edge opening and the instrument side panel LH as shown in the illustration. Figure 35. Figure 35 Southeast Toyota Distributors, LLC. Page 27 of 52...
  • Page 28 TOYOTA RAV4 TOUCH KEYPAD (c) The TKP Vehicle Harness should route up to the A-pillar through the opening at the LH dash upper surface as shown. Figure 36. Figure 36 Southeast Toyota Distributors, LLC. Page 28 of 52...
  • Page 29 TOYOTA RAV4 TOUCH KEYPAD (d) Route the TKP Vehicle Harness downwards behind the metal dash support brace as shown. Figure 37. Figure 37 Southeast Toyota Distributors, LLC. Page 29 of 52...
  • Page 30 Do not secure the zip tie tightly at this point. Make sure the TKP Vehicle Harness Female Molex 5-pin Connector P2 has enough slack to reach the TKP Backhousing pigtail Molex (male) connector. Figure 39 Southeast Toyota Distributors, LLC. Page 30 of 52...
  • Page 31 (b) Connect the male blade connector of the TKP Vehicle Harness’ WHITE wire to the JG1 connector’s GRAY unlock wire T-tap (Pin 16). (c) Reconnect the JG1 connector. Figure 40. Figure 40 Southeast Toyota Distributors, LLC. Page 31 of 52...
  • Page 32 8” zip ties as shown. Figure 42. (c) Make sure the inline fuse is accessible so that it can be serviced without removing any zip ties. (d) Snip excess zip tie lengths. Figure 42 Southeast Toyota Distributors, LLC. Page 32 of 52...
  • Page 33 (a) Secure the DLC Power & Ground Jumper wires with two (2) of the supplied 8” zip ties to the factory wire harness as shown. Figure (b) Snip excess zip tie lengths. Figure 44 Southeast Toyota Distributors, LLC. Page 33 of 52...
  • Page 34 Ghosting ● Contrasting Color 1PCS -/= 1mm ● Non-Contrasting Up to the width of the label. Note: Inspection Items 5, 6, and 7 Can Not be combined on one label. Acceptable Examples Southeast Toyota Distributors, LLC. Page 34 of 52...
  • Page 35 TOYOTA RAV4 TOUCH KEYPAD Unacceptable Examples C: Adhesive Marring D: Adhesive Tack Point E: Light Leakage F: Vertical Backhousing Alignment G: Label Edge Imperfection Southeast Toyota Distributors, LLC. Page 35 of 52...
  • Page 36 Backhousing on the windshield at the indicated RAV4 16” line. Figure 45b. Hint: The magnetic Windshield QC Scale is printed on both sides and can be seen from inside the vehicle. Figure 45b. Southeast Toyota Distributors, LLC. Page 36 of 52...
  • Page 37 Button Sticker to the windshield using light pressure. (f) Using the YELLOW pull tab, remove the protective film completely from the graphic side of the Button Sticker. Figure 47 Southeast Toyota Distributors, LLC. Page 37 of 52...
  • Page 38 Button Sticker does not meet criteria, remove Button Sticker and re-apply new one that meets specification. (k) Using the bottom BLACK pull tab, remove the protective film from the backside of the Button Sticker. Figure 49 Southeast Toyota Distributors, LLC. Page 38 of 52...
  • Page 39 (b) Bend the Pigtail Harness back 90-degrees and hold it with your thumb as shown. Figure Figure 50 Hint: It may be easier to route the pigtail harness under the factory harness along the A-pillar at this point. Southeast Toyota Distributors, LLC. Page 39 of 52...
  • Page 40 QC Acceptance Criteria. If the back housing does not meet criteria it must be replaced. You CAN NOT make adjustments to Housing once its adhered to the Button Sticker. Southeast Toyota Distributors, LLC. Page 40 of 52...
  • Page 41 (h) Firmly press the Roller along the complete length of the Backhousing at least four (4) times to achieve maximum adhesion between the Backhousing and the Button Sticker. Figure 52. Figure 52 Southeast Toyota Distributors, LLC. Page 41 of 52...
  • Page 42 (a) Install new 2 front pillar garnish clips to the front pillar garnish LH. Figure 54. Note: Make sure that the position and direction of the front pillar garnish clip is correct when installing. Figure 54 Southeast Toyota Distributors, LLC. Page 42 of 52...

  • Page 43: Interior Panels And Trim - Installation Process

    (f) Connect Foot Light connector if applicable. Install Clamp. Install the No. 1 instrument panel under cover sub-assembly. (g) Install LH Cowl Cover. (h) Install LH Front door Scuff Plate. Figure 55 Southeast Toyota Distributors, LLC. Page 43 of 52...

  • Page 44: Re-Install Battery

    Caution: DO NOT touch the positive terminal. Figure 56 When disconnecting the cable, some systems need to be initialized after the cable is reconnected. 32. Print Warranty Statement and place in the glove box, DIO only. Southeast Toyota Distributors, LLC. Page 44 of 52...

  • Page 45: Function And Quality Checks

    Confirmation LED quickly flashes five (5) times. ii) You should also hear all doors lock. (background noise permitting) c. Keypad goes to sleep (all digit button LEDs turn off) after about 10 seconds. Southeast Toyota Distributors, LLC. Page 45 of 52...

  • Page 46: Warranty Statement

    Place User Manual in the glove box. User Manual Hang Seat Headrest Hang tag from Headrest Hangtag Passenger seat headrest. Left Front A-Pillar speaker, if applicable. Check Speaker Place Warranty Statement in the glovebox, DIO only. Warranty Statement Southeast Toyota Distributors, LLC. Page 46 of 52...

  • Page 47: Diagnostic / Block Diagrams & Connector Procedures

    Connects to Connects to Connects to DLC Pin 16 JG1 Pin 15 JG1 Pin 16 JN1 Pin 9 DLC Pin 4 POWER UNLOCK LOCK ACC/IGN GROUND Molex 5-pin Connector Touch Keypad PN 00016-00506 Southeast Toyota Distributors, LLC. Page 47 of 52...
  • Page 48 Test Reference Proper Operation Color Pin 16 to Ground 12-14VDC Connector JN1 Pin 9 IGNITION Wire Test Reference Proper Operation Color Pin 9 to Ground 12V when ACC or IGN is ON Southeast Toyota Distributors, LLC. Page 48 of 52...
  • Page 49 Proper Operation Color Pin 4 to Ground 0VDC Pin 16 POWER Wire Test Reference Proper Operation Color Approximately 0VDC when IGN is OFF and Pin 16 to Ground +12VDC when IGN is ON Southeast Toyota Distributors, LLC. Page 49 of 52...

  • Page 50: Blank Page

    TOYOTA RAV4 TOUCH KEYPAD Southeast Toyota Distributors, LLC. Page 50 of 52...
  • Page 51 SOUTHEAST TOYOTA DISTRIBUTORS, LLC (“we,” “our” and “us”) provides the following limited warranty on our accessories, excluding tires, (“Accessories” or “Accessory”) installed on a Toyota. This limited warranty is not provided by and does not bind or provide benefit to the vehicle dealer, the manufacturer, or Toyota Motor Sales, U.S.A., Inc.
  • Page 52 For inquiries regarding this limited warranty, we can be the performance of our duties and obligations and assign our rights contacted directly at Customer Assistance Hotline at 1-800-301-6859, or by mail to: Southeast Toyota Distributors, LLC, Attention: Customer Loyalty Department, 100 Jim Moran Boulevard, Deerfield Beach, Florida 33442.

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Kp1010

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