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Summary of Contents for Sicma TE 145
- Page 1 Shredder 145•160•180•200•220 USE AND MAINTENANCE MANUAL ORIGINAL INSTRUCTIONS...
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Page 3: Table Of Contents
Summar y INTRODUCTION SOME NOTES ON THE USE MANUAL DECLARATION OF CONFORMITY LIST OF RESIDUAL RISKS GENERAL DELIVERY NOTES SHREDDER IDENTIFICATION AND MANUAL CODE INTENDED USE SHREDDER SETTING INSTALLATION OPTIONAL SAFETY DEFINITIONS CONVENTIONAL SYMBOLS SAFETY REQUIREMENTS OPERATOR REQUIREMENTS CLOTHING AND PPE USE OF THE MACHINE SAFETY DEVICES REASONABLY PREDICTABLE IMPROPER USE... - Page 4 QUICK REFERENCE TABLE 12.1 TIGHTENING TORQUE TABLE 12.2 FAILURE AND REMEDY TABLE 12.3 MAINTENANCE TABLE SPARE PARTS WARRANTY NOTES Shredder TE - 4 -...
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Page 5: Introduction
Congratulations on your purchase of the Shredder The shredder TE is built by SICMA S.p.A., which for over 40 years manufac- tures agricultural machinery. TE Shredder meets all the safety and quality requirements you expect from this type of equipment. -
Page 6: Declaration Of Conformity
The machine is delivered accompanied by the following Declaration of Con- formity. EC DECLARATION OF CONFORMITY The company Sicma s.p.a. - C.da Cerreto, 39 - 66010 Miglianico (Ch) - Italy Tel.: +39 0871 95841 - Fax: +39 0871 950295 e-mail: info@sicma.it - http://www.sicma.it hereby declares that:... -
Page 7: List Of Residual Risks
LIST OF RESIDUAL RISKS Although SICMA has done everything possible to make sure that the ma- chine is in line with the state of art on safety and complies with all directives, laws and regulations, it still exist the possibility, albeit reduced, for some residual risks: •... -
Page 8: General Delivery Notes
- There is no damage to the shredder or accessories • In the event of damage or missing pieces, immediately and in a detailed way and/or with images immediately inform SICMA or its area dealers, the carrier or the warranty. •... -
Page 9: Shredder Identification And Manual Code
Write down the number and store it in a safe place so that in case of loss or damage of this manual you may ask for a copy to SICMA or the nearest Dealer, also citing the serial number visible on the nameplate Shredder 145•160•180•200•220... -
Page 10: Intended Use
INTENDED USE The TE shredder was designed to be used exclusively in the agriculture industry, for shredding grass, stalks, corn and branches up to a diameter of 6 cm, depending on the type of tool used. The machine is driven by the tractor through three-point coupling and acts on the material to be cut by means of the rotation of the tool-holder, which rotates at high speed driven by the PTO of the tractor through cardan con- nection. -
Page 11: Shredder Setting
SHREDDER SETTING Description Body Third upper point pin Third lower point pin Stabilizing roller Side slides Multiplier gearbox Drive shaft protection Belt tension adjustment screw Outrigger Rear hood Belt drive casing Shredder TE - 11 -... -
Page 12: Installation
INSTALLATION Shredder TE can be set up, during the purchase, in the following ways: TE with 2-position fi xed arc with "Y" knives ad rear stabi- TE with 2-position fi xed arc, smooth hammers, rear sta- lizing roller bilizing roller and hooks TE with mobile arc, manual movement with "Y"... -
Page 13: Safety
SAFETY While consulting this use and maintenance manual, and on the equipment itself you'll fi nd some symbols whose meaning is shown below. DEFINITIONS DANGER A potential cause for injury or damage to the health of people. DANGEROUS AREA Any area within and/or near a machine in which the presence of a person represents a risk for both the person and the machine itself. -
Page 14: Conventional Symbols
A use other than that specifi ed is to be considered improper. • The manual must be always at hand, so that for easy future reference. If it were lost or damaged, you must apply to SICMA for a replacement copy. •... -
Page 15: Operator Requirements
• Any unauthorized modifi cation to this machine raises SICMA from any liability for damage or injury that may result to operators, third parties and properties. -
Page 16: Safety Devices
/ or lift people, animals or objects. • work on slopes greater than 3°. Sicma disclaims any responsibility for any accidents caused by disregard of the requirements indicated above. Given the particular stress to which the equipment is subjected and for safe-... -
Page 17: Location Of The Pictographs On The Machine
LOCATION OF THE PICTOGRAPHS ON THE MA- CHINE Shredder TE - 17 -... - Page 18 PER IL TRASFERIMENTO SU STRADA machine. RIPORTARE LA MACCHINA IN POSIZIONE or remove safety guards while the ma- CENTRALE chine is running. 4781016 5785801 LOGO SICMA MACHINE INFO 000-145; 000-160; 4781010 000-180; 000-200; INPUT 540 RPM 000-220 Using the PTO at 540 rpm...
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Page 19: Shredder Unloading And Unpacking
SHREDDER UNLOADING AND UNPACKING WARNING The unload of the the shredder from the truck and moving the equipment in the workplace should be performed only by qualifi ed personnel who have ATTENTION CRUSHING DAN- read and carefully understood the safety requirements. A person in charge of operations must always be present during loading and unloading. -
Page 20: Shredder In The Wooden Crate
ATTENTION DANGER OF CUTTING In the case in which the shredder is delivered wrapped in a protective fi lm, you need to remove it with a cutter; so be careful not to injure yourself and do not damage the shredder itself. ATTENTION DANGER OF CUT- TING To do this safely, the operator must:... - Page 21 ATTENTION DANGER OF POLLUTION After unpacking the cutter do not disperse the packing materials, but refer to the specialized agencies for disposal, or save it for other transports. Check the supply with the transport document or the packing list and in case of need to behave as described in the "General notes on delivery"...
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Page 22: Technical Details
TECHNICAL DETAILS Below is the table with the technical characteristics of TE shredder. TECHNICAL DETAILS Ref. Description Working width (cm) 1450 1600 1800 2000 2200 Overall length (mm) 1650 1780 1950 2250 2400 Overall length (mm) Height (mm) Fixed Weight (kg) Moveable Number of revolutions (rpm) Power required (HP... -
Page 23: Commissioning
COMMISSIONING WARNING Only qualifi ed operators having read and understood the safety instructions can perform the operations described below. They must also ensure that there are no people, animals and objects standing in the area where con- nection to the tractor is made. ATTENTION GENERAL DAN- The operator and any helpers must be provided with PPE (Personal Protec- HAZARD... - Page 24 To hook the machine to the tractor, proceed as follows: • remove the cotter "A" of the pin "B" on both sides • pull out the "B" pin • get on the tractor and start the engine • remove the handbrake and move back slowly to match up to the joint of the tractor lift arm "C"...
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Page 25: Cardan Shaft Conection
CARDAN SHAFT CONECTION Tractor Before installing the cardan shaft, the operator must: manual • Read the manual of both the cardan shaft and the tractor • Make sure that the number of revolutions of the PTO of the tractor match those of the shredder (the choice of the number of revolutions of the shredder must be made at time of purchase). -
Page 26: Checking The Stability Of Tractor-Shredder Unit
CHECKING THE STABILITY OF TRACTOR-SHRED- DER UNIT The weight of the shredder change the stability of the tractor-shredder unit, infl uencing the ability of steering and braking, so we need to proceed at a moderate speed. In particular, it should be noted that the front axle must al- ways be carrying a load of at least 20% of the weight of the tractor-shredder unit. -
Page 27: Machining
MACHINING Once all checks and adjustments are carried out, with the tractor connected to the shredder (for half to three-point coupling, but with the cardan shaft disconnected) turn on the tractor and move to the working area, remember- ing to keep the shredder raised so that the tools do not touch the ground (at least 20 cm). - Page 28 Once the cardan shaft is connected, the operator must: • turn off the engine of the tractor; • release the handbrake • operate at a maximum speed of 6 km / h, reducing it to about 2 km / h in the presence of hard shredding woody material (hard, large, etc.).
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Page 29: Stops
STOPS ATTENTION GENERAL HAZARD Only qualifi ed operators and that they have read and understood the safety requirements (Chapter 2) can perform the operations described below. They must also ensure that there are no people, animals and objects ex- posed the danger zone. Danger of hands cutting The equipment can be stopped in the following ways: and shearing... -
Page 30: Adjustments
EMERGENCY STOP To make the emergency stop of the shredder simply turn off the rotation of the PTO of the tractor, by operating the corresponding control panel of the tractor At this point, pull the handbrake, turn off the engine, remove the igni- tion key and keep it safe. -
Page 31: Adjusting The Side Slides
Adjusting the height of the rear wheels: disengage the power take-off and disconnect the cardan shaft • lift the shredder and place it on supports to ensure stability • keep steadily upward the wheel and all its support "A" • remove the pin snap "B"... -
Page 32: Adjusting The Hooks
ADJUSTING THE HOOKS The hooks are intended to obtain a fi ner shredded material, keeping it for longer into the chopping chamber. Therefore, the adjustment of hooks must be done immediately after adjust- ing the cutting height of the chopper, except for specifi c needs. Proceed as follows: •... -
Page 33: Adjusting The Tension Of Belts
ADJUSTING THE TENSION OF BELTS The tool holder rotor is rotated by a fi xed belt tensioner, manually adjust- able. To adjust the tension of the drive belts, proceed as follows: • remove the protective cover "A" of the belts by loosening the 3 nuts "B" that secure it, keeping their screws on the opposite side of the plate. -
Page 34: Routine Maintenance
ROUTINE MAINTENANCE WARNING Only qualifi ed operators and that have read and understood the safety re- ATTENTION GENERAL quirements (Section 2) can perform the operations described below. They HAZARD must also ensure that there are no people, animals and objects exposed within the danger zone. -
Page 35: Checking And Changing The Oil In The Box Of The Mutiplier Unit
Remove the paint with suitable products, then wash the surfaces and allow to dry. SICMA INFORMS THAT ANY CHANGES TO,OR ALTERATION TO THE SHREDDER, OR ANY TRANSACTION ACCOMPLISHED AND NOT STRI- CLTY REPORTED IN THIS MANUAL, ESPECIALLY THE NON-COMPLI-... -
Page 36: Greasing
GREASING Re-grease should be carried out with a special manual grease pump (as an example in the fi gure) using grease type AGIP GREASE MU EP 2 after cleaning the grease nipples. SHAFT SUPPORT GREASING (Every 20 working hours) To grease supports proceed as follows: •... - Page 37 SWIVEL WHEELS SUPPORTS GREASING (OPTIONAL) (Every 50 working hours) Inject grease into the grease nipples "F" located in the inner part of both supports of the rear swivel wheels. 3-POINT COUPLING DISPLACEMENT GUIDES GREASING (if any) (Every 20 working hours) Inject grease into the grease nipples "G"...
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Page 38: Replacement Of Transmission Chains
GREASING THE CROSS BEARINGS OF THE TRANSMISSION CARDAN SHAFT (Every 20 working hours) After removing the protection of the cardan shaft transmission, inject grease into the grease nipples "I". REPLACEMENT OF TRANSMISSION CHAINS Frequently check the state of wear of the belts and if one or more of these prove deteriorated, replace throughout the whole set. -
Page 39: Replacing Knives/Hammers
REPLACING KNIVES/HAMMERS The TE can be equipped with knives or hammers depending on the work to be carried out: • (a) Universal knives: for grass, straw (Fig. C mount) • (b) Smooth hammer: for grass, corn, grain (Fig. D mount) To get a perfect operation of the machine it should be checked frequently (at least every 50 hours of work) that the hammers or knives of the shred- der are all in good condition and properly secured by tightening bolts;... -
Page 40: Cardan Shaft
Always use original spare parts supplied by Sicma, to have the guarantee of a narrow tolerance on the weight of the tools. Sicma does not recommend to change the type of tools originally fi tted on the shaft, such as replace smooth hammers with toothed ones, or with knives and vice versa. -
Page 41: Cleaning
CLEANING ATTENTION GENERAL HAZARD Only qualifi ed operators and that have read and understood the safety re- quirements (Section 2) can perform the operations described below. They must also ensure that there are no people, animals and objects exposed within the danger zone. WARNING When cleaning use safety gloves and safety shoes. -
Page 42: Scrapping
SCRAPPING In case of scrapping, the machine must be disposed of in landfi lls appropri- ate, in accordance with current legislation. In Italy, prior to the destruction, it is necessary to separate the parts of plas- tic or rubber from metal ones. Parts consisting solely of plastic, aluminium, steel, they can be recycled, if collected by the testing centres. -
Page 43: Failure And Remedy Table
12.2 FAILURE AND REMEDY TABLE NOTE Before applying the suggested remedies, check with another attempt if the problem persists. In this case, start with the most basic remedies. If, despite the measures taken the fault persists, contact the service centre. FAULT CAUSE SOLUTION... -
Page 44: Maintenance Table
12.3 MAINTENANCE TABLE TIME RANGE OPERATION DESCRIPTION • check the correct tensioning of transmission belts AFTER THE FIRST 50 WORK- • Check the correct tightness of the nuts and bolts ING HOURS • Change the oil in the gear box housing •... -
Page 45: Spare Parts
SPARE PARTS Repairs and replacements must be carried out with the use of original spare parts, which must be requested to the dealer. It should be noted that the demand for spare parts must be properly accompanied by the following information: •... -
Page 46: Notes
NOTES Shredder TE - 46 -... - Page 48 SICMA S.p.A. Contrada Cerreto, 39 66010 MIGLIANICO (CH) - ITALIA Phone +39 087195841 - Fax +39 0871950295 Shredder TE - 48 - wwww.sicma.it...
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