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Sicma TMX 095 Use And Maintenance Manual

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FLAIL MOWER
TMX
095•110•125•140•155•185
EN
USE AND MAINTENANCE MANUAL
English
903683002~00

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Summary of Contents for Sicma TMX 095

  • Page 1 FLAIL MOWER 095•110•125•140•155•185 USE AND MAINTENANCE MANUAL English 903683002~00...
  • Page 3 INDEX INTRODUCTION SOME NOTES REGARDING THE USER MANUAL DECLARATION OF CONFORMITY LIST OF RESIDUAL RISKS GENERAL DELIVERY NOTES FLAIL MOWER IDENTIFICATION AND MANUAL CODE INTENDED USE GENERAL DELIVERY NOTES FLAIL MOWER COMPOSITION STANDARD AND OPTIONAL SET-UPS SAFETY DEFINITIONS (UNI EN ISO 12100-1:2009) CONVENTIONAL SYMBOLS SAFETY PRESCRIPTIONS OPERATOR REQUIREMENTS...

  • Page 4: Table Of Contents

    11. STORAGE AND WINTERING 12. SCRAPPING 13. QUICK CONSULTATION TABLES 13.1 TABLE OF TIGHTENING TORQUES 13.2 TROUBLESHOOTING TABLE 13.3 MAINTENANCE INTERVALS 14. SPARE PARTS 15. WARRANTY TMX Flail Mower - 4 -...
  • Page 5 Congratulations on your purchase of the FLAIL MOWER The TMX Flail Mower is manufactured by SICMA S.p.A., a manufacturer of agricultural machinery with more than 40 years’ experience. The TMX Flail Mower meets all the safety and quality requirements applicable to this type of equipment.
  • Page 6 The machine is delivered accompanied by the following Declaration of Conformity. EC DECLARATION OF CONFORMITY The company Sicma s.p.a. - C.da Cerreto, 39 - 66010 Miglianico (Ch) - Italy Tel.: +39 0871 95841 - Fax: +39 0871 950295 e-mail: info@sicma.it - http://www.sicma.it hereby declares that:...
  • Page 7 LIST OF RESIDUAL RISKS Although SICMA has done everything possible to make sure that the machine is in line with the state of art on safety and complies with all directives, laws and regulations, it still exist the possibility, albeit reduced, for some residual risks: •...
  • Page 8 • There is no damage to the flail mower or accessories. In the event of damage or missing parts immediately inform SICMA or its local representatives, the carrier or its insurance agent, providing details and/or photos. Spare parts or ancillary equipment are sometimes supplied in separate containers.
  • Page 9 English The identification code of this manual is indicated on the cover. Write the number in a different safe place so that if this manual is lost or damaged,  another copy can be requested from SICMA or from the nearest dealer by also stating the serial number visible in the marking. 903683002~00 Shredder TMX 140...
  • Page 10 USE AND MAINTENANCE MANUAL specifications (see delivery note or packing list) and that there is no damage to  English the flail mower or to its accessories. In the event of damage or missing pieces, inform SICMA or its area representatives, the carrier or its insurance company immediately possibly providing photos. The spare parts or equipment supplied are sometimes in separate containers.
  • Page 11 FLAIL MOWER COMPOSITION Description Body three-point hitch arch Third upper point pin Third lower point pin Stabilizing roller Side skids Multiplier gearbox Drive shaft protection Hydraulic cylinder Document-holder Rear hood Belt protective casing Hydraulic connection TMX Flail Mower - 11 -...
  • Page 12 STANDARD AND OPTIONAL SET-UPS Configurations There are two possible configurations for the TMX: • Fixed with centred or off-centred arch with respect to tractor; • Can be shifted manually or hydraulically controlled. Optional TMX fixed • Side skids; • Iron swivelling wheel kit to replace roller. Optional TMX shifting • Side skids; • Hydraulic cylinder for shifting; •...
  • Page 13 SAFETY In this use and maintenance manual and on the equipment itself, it is possible to find several symbols whose meanings are illustrated below. DEFINITIONS (UNI EN ISO 12100-1:2009) DANGER: A potential source of physical injury or damage to health. DANGEROUS AREA: Any area within and/or in proximity of a machine in which the presence of a person constitutes a risk for the safety and health of the same.
  • Page 14 SAFETY PRESCRIPTIONS Despite SICMA having applied all the safety devices and warning signs on the equipment, it must be recalled that, if not used correctly, the machine can still be hazardous to your health. It is therefore recommended to carefully read and observe the safety instructions listed below.
  • Page 15 Use the machine to carry and/or lift persons, animals or objects. • Work on slopes greater than 3°. Sicma denies all liability for any accidents caused due to failure to comply with the instructions listed above. Given the particular stress to which the equipment is exposed and due to safety reasons, only original spare parts may be used to replace worn or damaged parts.
  • Page 16 In the presence of a hydraulic system, the condition of the hydraulic piping must be checked every day and if necessary, these must be replaced with new and original spare parts (spare parts on www.sicma.it). CAUTION CONTAMINATION HAZARD! The operator must not pour lubricant oil on the ground neither when repairing leaks nor when topping up or replacing the oil.
  • Page 17 2.11 LOCATION OF DECALS ON THE MACHINE TMX Flail Mower - 17 -...
  • Page 18 SAFETY DECALS REF. DECAL DESCRIPTION CODE CAUTION Read all instructions and safety rules carefully before using the machine. 4781029 Switch off the engine and remove the  key before carrying out maintenance or repairs. 1000 1000 RISK OF INJURY TO FEET Rotating tools: maintain a safe 4781011 ATTENZIONE distance from the machine.
  • Page 19 ATTENZIONE RISK DAMAGE MACHINE E’ VIETATO USARE LO SPOSTAMENTO 4781802 LATERALE DURANTE LA FASE DI LAVORO Do not use shifting during the working PER IL TRASFERIMENTO SU STRADA phase. RIPORTARE LA MACCHINA IN POSIZIONE CENTRALE MACHINE INFO 5785001 From 000-095 LENGTH INFO 000-185 RISK OF IMPACT...
  • Page 20 “technical features” (chap. 4); • Make sure that the shackles are tight; • In the case of chains with shorteners, make sure these too are securely fixed. After securing the flail mower with ropes or chains, lift the equipment by a few  centimetres to check that it has been correctly harnessed. CAUTION: CRUSHING AND ENTRAPMENT HAZARD! Lift ...
  • Page 21 CAUTION CONTAMINATION HAZARD! Once unpacked, do not dispose of the packaging in the environment but rather contact authorised waste centres, or save it for future deliveries. CAUTION TIPPING HAZARD! Remember that no matter how stable the equipment, during subsequent transport operations, it must ALWAYS: •...
  • Page 22 TECHNICAL FEATURES The table below shows the key specifications of the TMX Flail Mower. TMX/095 TMX/110 TMX/125 TMX/140 TMX/155 TMX/185 Work width 1100 1250 1400 1550 1850 Total width A 1110 1260 1410 1560 1710 2010 Total length B Height C Shifting D PTO from Left E PTO from Right F 1045 1345 Number of PTO revs...
  • Page 23 START-UP CAUTION RISK OF INJURY! Only qualified operators having read and understood the safety instructions can  perform the operations described below. Moreover, they must check that there are no persons, animals and properly exposed in the area where the connection is made to the tractor. The operator and any assistants must have PPE (Personal Protective Equipment) available and use them as required.
  • Page 24 CARDAN SHAFT CONNECTION Manual Before assembling the cardan shaft, the operator must: tractor • Read the manual of both the cardan shaft and the tractor; • Check that the number of tractor PTO revs corresponds to those of the flail  mower. If this is not the case, contact after-sales; • Check that the minimum and maximum length of the cardan shaft are those required by the flail mower-tractor coupling. Remember that when at ...
  • Page 25 • Insert  the  first  hub  of  the  cardan  shaft  onto  the  flail  mower  PTO,  holding  the safety pin or safety collar pressed. Release the pin and retract with the cardan until the pin itself engages in the relevant seat with an audible "clack". •...
  • Page 26 CHECK THE STABILITY OF THE TRACTOR-FLAIL MOWER ASSEMBLY CAUTION RISK OF INSTABILITY AND TIPPING! The  weight  of  the  flail  mower  changes  the  stability  of  the  tractor-flail  mower  unit, influencing steering and braking. As such proceed at a moderate speed. In  particular, it should be noted that the front axle must always be carrying a load of at least 20% of the weight of the tractor-flail mower unit.
  • Page 27 ADJUSTMENTS WORKING HEIGHT The working height of the machine is determined by the vertical position of the rear roller "A" or swivel wheels "B" (optional). When the roller or wheels are lifted, the tools approach the ground. Vice versa, when these are lowered, the tools move away from the ground. After adjusting the working height, make sure the tools are not touching the ground;...
  • Page 28 To adjust the height of the rear wheels: • Disengage the power take-off and disconnect the cardan shaft; • Lift the flail mower and place it on supports to ensure stability; • Keep wheel “A” forcefully high, and its entire support “A”; • Remove the snap-pin "B"; • Pull out the wheel complete with support “A” and the spacers regulating the height;...
  • Page 29 RAKES Rakes are supplied only with the TMX version with hammers and their function is to obtain a finer shredded material, keeping it inside the chopper for longer.  They must be regulated after adjusting the flail mower cutting height, except in  the case of specific needs. To do this, the operator must: • Pull out the cotter of one of the side rakes; • Push the rake downward until it touches the ground; •...
  • Page 30 BELT TENSIONING The TMX flail mower tool-holder is rotated by a belt drive with automatic spring  tensioner. Regularly check the tension of the belts and if loose, adjust them. The belts are correctly tensioned when, with an applied force of approximately 10mm 15 kg on the taught side of the belts, these are inflected by about 10 mm. 15Kg To adjust the tension of the drive belts, the operator must: •...
  • Page 31 The flail mower must only be used by one operator positioned inside the tractor  driving cab. Once in the work place, the operator must: • Engage the parking brake; • Stop the engine; • Remove the ignition key and keep possession of it; • Connect the cardan shaft to the tractor PTO (see para. 5.2). RECOMMENDATION: It is good practice to start the equipment at low speed, especially in cold environments, ...
  • Page 32 NOTE If the equipment stops unexpectedly during working, see the following chapter (chap. 7). STOPS CAUTION RISK OF INJURY! Only  qualified  operators  that  have  read  and  fully  understood  the  safety  prescriptions (chap. 2) can perform the operations described below. Moreover, they must check that there are no persons, animals and property at risk in the dangerous area.
  • Page 33 • Remove the ignition key and keep possession of it. • Identify the cause behind the emergency stop; if necessary, see par. 13.2 “Troubleshooting”. Decide: • Whether it is necessary to place the equipment in a zero energy state; • Whether to call for technical assistance;...
  • Page 34 create skin disorders or other syndromes. Do not swallow fuel / lubricants / fluids. In the event of accidental contact the  eyes, wash them well with water. Do not weld in closed or inadequately ventilated areas. Do not weld on coated surfaces, to prevent the development of toxic vapours. Remove paint with suitable products and then wash and leave to dry. Relieve pressure from circuits before working on the hydraulic system.
  • Page 35 GREASING Parts must be greased using a dedicated greasing pump and grease type AGIP GREASE MU EP 2 after thoroughly cleaning the grease nipples. SHAFT SUPPORT GREASING (Every 20 working hours) To grease supports, the operator must: • Remove  plastic  cap  “A”  on  the  transmission  casing  and  inject  the  specific  grease through the nipple underneath;...
  • Page 36 Once  the  belts  have  been  fully  loosened,  remove  the  outermost  one  first  and then the others; • Replace all the belts with a new set, carrying out the assembly steps in reverse starting from the previous point (spare parts on www.sicma.it); • Tension the belts as per par. 6.5; •...
  • Page 37 (at least every 50 working hours) to ensure they are in good condition and perfectly secured by their fastening bolts; if any of the bolts are broken or worn, all must be replaced with new and original spare parts (spare parts on www.sicma.it). “Y” knives Smooth hammer...
  • Page 38 SICMA centre to prevent the onset of any dangerous vibrations; in this case, remember to remove the additional weights used for the original balancing.

  • Page 39: Storage And Wintering

    10. CLEANING CAUTION RISK OF INJURY! Only qualified operators that have read and understood the safety requirements  (Chap. 2) may perform the operations described below. They must also ensure that there are no people, animals and objects exposed within the danger zone. CAUTION CUTTING HAZARD! When cleaning the flail mower, safety gloves and footwear must be worn. The maintenance technician must operate on flat and stable surfaces with the flail  mower in the zero energy state (par. 2.10). If compressed air is used, suitable goggles must be worn.

  • Page 40: Quick Consultation Tables

    13. QUICK CONSULTATION TABLES The following paragraphs state the information necessary to speed up the interventions described up to this point in table form, both regarding maintenance and troubleshooting. 13.1 TABLE OF TIGHTENING TORQUES Check the tightness of nuts and bolts daily. If necessary, replace them by repositioning them (screws, washers, nuts) respecting the disassembly sequence.

  • Page 41: Maintenance Intervals

    13.3 MAINTENANCE INTERVALS INTERVAL IN HOURS DESCRIPTION OF THE INTERVENTION • Check the correct tension of the drive belts AFTER THE FIRST 50 • Check the correct tightness of the nuts and bolts WORKING HOURS • Replace the oil in the multiplier gearbox •...

  • Page 42: Spare Parts

    14. SPARE PARTS Repairs and replacements must be performed using original spare parts, which must be ordered from the Dealer or from the website www.sicma.it. Remember that  the  spare  parts  order  must  be  properly  filled  in  and  complete  with  the ...
  • Page 44 SICMA S.p.A. Contrada Cerreto, 39 66010 MIGLIANICO (CH) - ITALY Tel. +39 087195841 - fax +39 0871950295 TMX Flail Mower wwww.sicma.it - 44 -...

This manual is also suitable for:

Tmx 110Tmx 125Tmx 140Tmx 155Tmx 185