Wood-mizer MS500 Operation And Installation Manual
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Wood-mizer MS500 Operation And Installation Manual

Wood-mizer MS500 Operation And Installation Manual

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OPERATION AND INSTALLATION MANUAL
ORIGINAL
INSTRUCTION
MANUAL
CIRCULAR SAW
MS500
Form #2548
SWW-0794-138
1

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  • Page 1 OPERATION AND INSTALLATION MANUAL ORIGINAL INSTRUCTION MANUAL CIRCULAR SAW MS500 Form #2548 SWW-0794-138...

  • Page 2: Table Of Contents

    Table of contents BASIC INFORMATION ..............................4 1.1. Purpose of the manual ............................... 4 To ensure safe and correct operation of your saw, please read this instruction manual carefully........4 1.2. Correct use ................................. 4 1.3. Use the machine in accordance with its designated purpose ..................4 1.4.
  • Page 3 6.1.6. Adjusting the sawing angle on the auxiliary table ....................24 6.1.7. Cleaning the drawbar of the swivel bracket ......................25 6.1.8. Tensioning and attaching the drive belt....................... 26 6.1.9. Adjustment of the undercutting spindle ......................27 6.1.10. Description of operation and adjustment of the brake ..................28 6.2.

  • Page 4: Basic Information

    The warranty period for the MS500 is 12 months. 1.5. Operation principle and design The circular saw consists of the following elements: fixed table, body, spindle, top guard, electrical system, auxiliary table, undercutting spindle, angular ruler.

  • Page 5: Manufacturer Reservations

    The spindle assembly consists of the following mechanisms: a tilting and lifting mechanism of the spindle and a drive system (motor + belt transmission). The drive of the spindle tilting and lifting mechanism is carried out manually by means of wheels located on the body. The angular value and lifting height of the circular saw blade is indicated on inertia indicators mounted on handwheels.

  • Page 6: Obligations Of The Employer And Operating Personnel

    2.2. Obligations of the employer and operating personnel The employer shall only allow persons to operate the saw if they: have familiarised themselves with the basic regulations on work safety and accident prevention and are prepared to use the circular saw, have read and understood the chapter on occupational safety and warning information in this instruction manual, having confirmed this with their own signatures, have had their operating competencies in such activities as assembly, commissioning, operation,...

  • Page 7: Personal Protective Equipment

    belt transmission guard, protective colours indicating hazardous areas, spindle brake. 2.5. Personal protective equipment When operating the circular saw wear ear protectors and safety goggles, tight-fitting protective clothing, and suitable footwear.

  • Page 8: Explanation Of Symbols

    2.6. Explanation of symbols Voltage Risk of danger Direction of tool rotation Wear protective clothing Wear ear protectors Wear safety glasses Main spindle Undercutting spindle 2.7. Indirect protective operations Always keep this instruction manual at the place of use. As an addition to the operating instructions, generally applicable and local rules for accident prevention and environmental protection must be drawn up and fully complied with.

  • Page 9: Safety Measures Relating To The Operation Of An Electric Circular Saw

    b) main switch - by operation test, c) emergency stop - by means of operation test, d) suction nozzle switch - with the machine tool switched off, open the cover of the lower suction cup and press the START button, the machine should not start 2.9.

  • Page 10: Making Design Modifications To Your Circular Saw

    2.12. Making design modifications to your circular saw No changes, retrofitting or modifications may be made to the circular saw without the manufacturer's consent. All activities related to the reconstruction of the sawing machine require the absolute written consent of "REMA”. When replacing worn parts, use only original spare parts.

  • Page 11: Control During Take-Over By The Customer

    3.3. Control during take-over by the customer After receiving the shipment and carefully unpacking the saw, check its external condition and contents in the box of parts disassembled according to the shipping specifications (see point 4.2). We accept notifications and documentation of damage caused during transport in accordance with generally applicable regulations.

  • Page 12: Circular Saw Data

    4. CIRCULAR SAW DATA 4.1. Name, type and serial number Circular saw MS500 Serial number ......Year of manufacture......4.2. Delivery scope The saw is equipped with the following assemblies which are disassembled for transport: a) the auxiliary table assembly, b) the transverse ruler,...
  • Page 13 Fig. Auxiliary table guide roller at the front of the body.
  • Page 14 Fig. Auxiliary table guide roller at the back of the body.

  • Page 15: Technical Parameters

    4.4. Technical parameters PARAMETER VALUE Circular saw tilt 0-45° (option 46°) Main motor 6 kW power Rotational speed of the main 4000 RPM spindle Diameter of the φ30 mm main spindle tip Diameter of the φ300 - 400 mm main saw Diameter of the undercutting φ125 mm...
  • Page 16 undercutting spindle For guide roller 970 mm 660 mm at the front For guide roller 470 mm 1150 mm at the back Length of sawing for the With the work-rest at the front of With the work-rest at the back of φ400 mm saw without the the table...

  • Page 17: Operating Temperature Range

    Air consumption of the bottom 1000 m suction nozzle Air consumption of the upper 250 m cover suction Transport speed in the suction 22 m/s for dry sawdust; 28 m/s for wet sawdust cup tube Weight 600 kg When working with a saw with a diameter of 400 mm it is necessary to dismantle the undercutting saw.
  • Page 18 Fig. Auxiliary table guide roller at the front of the body.
  • Page 19 Fig. Auxiliary table guide roller at the back of the body.

  • Page 20: Set-Up

    5.2. Set-up Place the saw on the concrete foundation, as shown in the following figure and secure it with four anchored bolts. Concrete on the foundation should be made in class B15. After placing the circular saw on the foundation, level it with accuracy of 0.3/1000mm. 4 regulation points 4x ø...

  • Page 21: Processing Features Of The Circular Saw

    5.6. Processing features of the circular saw You can do the following on your MS500: a) at the longitudinal ruler: longitudinal sawing of sawn timber, sawing small and medium-size laminated boards and carpentry boards, sawing narrow and thin slats at the lower side of the aluminium section.

  • Page 22: Switching Off The Circular Saw

    "O" - operation without the undercutting spindle - the undercutting spindle saw should be lowered below the working surface of the table, "I" - operation with the undercutting spindle, start the saw by pressing the button switching on the main spindle Check that: the direction of rotation of the circular saw blades corresponds to the direction marked with the arrow on the top guard of the saw blade, and in the case of discrepancies see point A.2.1.

  • Page 23: Sawing Height Adjustment

    The thickness of the riving knife must be matched to the thickness of the circular saw blade and must fit between the width of the kerf and the thickness of the body of the sawing machine acc. to 5.2.5a PN- EN1870-1.

  • Page 24: Adjusting The Angle Of Sawing In The Horizontal Plane By Means Of The Angular Ruler Placed On The Mobile Table

    6.1.5. Adjusting the angle of sawing in the horizontal plane by means of the angular ruler placed on the mobile table Set the angular ruler in the T-slot of the movable table in the correct position. Lock the angular ruler with the handle when the appropriate angle has been adjusted. Position the bumper on the angular ruler by locking it with the handle.

  • Page 25: Cleaning The Drawbar Of The Swivel Bracket

    6.1.7. Cleaning the drawbar of the swivel bracket In case of uneven operation of the movable table, vibrations on the movable table, auxiliary table, clean the drawbar of the swivel bracket. To do so, follow the procedure: - lock the moving table with the handle "1", - unscrew the Allen screw "2"...

  • Page 26: Tensioning And Attaching The Drive Belt

    Fig. Auxiliary table guide roller at the front of the body. Fig. Auxiliary table guide roller at the front of the body. - after cleaning the drawbar, assemble the swivel bracket in reverse order and then put on the auxiliary table.

  • Page 27: Adjustment Of The Undercutting Spindle

    6.1.9. Adjustment of the undercutting spindle Rollers (1) and (2) are used to adjust the movement of the saw blade of the undercutting spindle in vertical and horizontal direction. vertical adjustment...

  • Page 28: Description Of Operation And Adjustment Of The Brake

    horizontal adjustment 6.1.10. Description of operation and adjustment of the brake Adjust the brake if you can see that there is no braking. It is done with the main saw blade dismantled. In order to make the adjustment it is necessary to: lower the spindle as far down as possible, open the rear body cover, use socket wrench no.

  • Page 29: Troubleshooting Guide

    weld or solder the circular saw blade, brake the saw blade by lateral pressure after switching off the drive, keep hands within reach of the circular saw blade, open the guards before the saw stops and work with open guards and doors, machine materials containing foreign objects, In addition to the above, it is essential to: position the longitudinal ruler bar so that no jamming of the sawn material occurs during sawing,...

  • Page 30: Changing Tools

    6.4. Changing tools Before changing the tools, turn off the machine with the main switch. Replacement of the circular saw blade of the main spindle: open the cover by removing the table inserts and lock the spindle with a wrench, use another wrench to unscrew the locking nut on the clamping flange and the circular saw blade (the left-hand thread), remove the clamping flange and the circular saw blade,...

  • Page 31: Maintenance And Service

    The main saw blade with a diameter of Ø400 is designed to work without the undercutting spindle. 7. MAINTENANCE AND SERVICE 7.1. Maintenance and inspections To ensure a long service life, your circular saw should be properly maintained in accordance with the following basic principles: clean your circular saw carefully every day after finishing work, use your saw in accordance with the requirements specified by the manufacturer and in accordance...

  • Page 32: Lubrication Instructions

    7.2. Lubrication instructions The following lubrication points are for an 8-hour working day on the saw. lubrication lubrication area lubricant type lubrication interval point no. suspension of the main once per month spindle body machine oil every 8 hours by spreading 3, 4 spindle tilting arcs lubricant on the surface of the...

  • Page 33: Maintenance Schedules

    8. MAINTENANCE SCHEDULES 8.1. List of roller bearings assembly type of bearing item no. dimension quantity spindle ball bearing 6206 2RS P66 Ø62/30x16 lifting and tilting of the ball bearing 6007RS Ø62/35x14 spindle auxiliary table assembly ball bearing 6202 RS Ø15/35x11 auxiliary table assembly ball bearing...

  • Page 34: Electrical Diagram

    Electrical diagram 8.3.

  • Page 36: Parts List With Drawings

    8.4. Parts list with drawings The list of parts with drawings is intended for users, maintenance, workshop, supply and inspection personnel of machine tool operators. It contains a list of machine tool parts with exploded drawings of individual assemblies. The following lists are drawn up in the form of tables. Details included in the list can be made on the basis of a bilateral agreement between the manufacturer and the customer.
  • Page 37 257.10.00.000...
  • Page 38 No. 257.10.00.000 Poz. Nr częścilubnormy. Ilość sztuk. Wymiar. Uwagi. Item Drawing or standard no. Quantity. Dimension. Notes. Pos. Zeichnunges-oder Norm-Nr. Stückzahl. Ausmaβ. Bemerkungen. 257.10.01.000 257.10.00.002 257.10.00.003 Micro - V4PJ 660 257.10.00.005 257.10.06.000 257.10.00.007 257.10.00.008 257.10.00.009 RUS-001 A-2.5x21x52 257.10.00.011 257.10.00.012 174.07.00.011-1 257.10.00.014 257.10.00.015 PN/M-86478...
  • Page 40 No. 277.09.00.000 Poz. Nr częścilubnormy. Ilość sztuk. Wymiar. Uwagi. Item Drawing or standard no. Quantity. Dimension. Notes. Pos. Zeichnunges-oder Norm-Nr. Stückzahl. Ausmaβ. Bemerkungen. 277.09.01.000 245.09.16.000 PN/M-82005 PN/M-82302 M16x100...
  • Page 42 No. 277.07.00.000 Poz. Nr częścilubnormy. Ilość Wymiar. Uwagi. Item Drawing or standard no. Quantity Dimension. Notes. Pos. Zeichnunges-oder Norm-Nr. Stückzahl. Ausmaβ. Bemerkungen. 277.07.01.000 257.07.00.016 257.07.00.002 277.07.00.003 277.07.00.004 257.07.00.005 257.07.00.006 257.07.00.007 277.07.00.008 257.07.00.009 257.07.00.030 257.07.00.011 257.07.00.012 Gravity indicator GA 12-SPEC 245.14.01.002 Bearing 6007 PN/M-85111...
  • Page 44 No. 277.03.00.000 Poz. Nr częścilubnormy. Ilość Wymiar. Uwagi. Item Drawing or standard no. Quantity Dimension. Notes. Pos. Zeichnunges-oder Norm-Nr. Stückzahl. Ausmaβ. Bemerkungen. 258.03.01.000 277.03.00.001 257.03.00.002 257.03.00.003 257.03.00.004 257.03.00.005 257.03.00.006 174.03.00.022 257.03.00.010 128.03.00.012 257.03.00.012 257.03.00.013 Magnetic switch XCSDMC 246.03.00.032 PN/M-82302 M10x25 PN/M-82302 M10x20 PN/M-82302...
  • Page 46 No. 227.01.02.000 Poz. Nr częścilubnormy. Ilość. Wymiar. Uwagi. Item Drawing or standard no. Quantity. Dimension. Notes. Pos. Zeichnunges-oder Norm-Nr. Stückzahl. Ausmaβ. Bemerkungen. 227.40.00.001 123.01.20.000 123.01.00.057 093.01.00.034 227.01.00.041 128.01.00.018 123.01.00.019 123.01.00.056 123.01.00.009 L=1000 10. 227.01.00.034 11. 227.01.00.011 12. 123.01.00.012 13. 227.01.00.013 14.
  • Page 48 No. 286.05.00.000 Poz. Nr częścilubnormy. Ilość. Wymiar. Uwagi. Item Drawing or standard no. Quantity. Dimension. Notes. Pos. Zeichnunges-oder Norm-Nr. Stückzahl. Ausmaβ. Bemerkungen. 286.05.01.000 286.05.02.000 286.05.03.000 195.05.43.000 128.05.00.056 128.05.00.055 128.05.00.016 RUR 024 228.05.00.054 M-0879000220 M8x38 257.05.00.05 M8x45 M-1029710010 257.05.00.006 RICHTER RICHTER G734-60T80M106.0056 G735-60T60M106.0056 257.05.00.009...
  • Page 49 The ENGINE is in the electric system...
  • Page 50 No. 286.06.00.000 Poz. Nr częścilubnormy. Ilość. Wymiar. Uwagi. Item Drawing or standard no. Quantity. Dimension. Notes. Pos. Zeichnunges-oder Norm-Nr. Stückzahl. Ausmaβ. Bemerkungen. 286.06.01.000 PN/M-82005 PN/M-82175 257.06.05.000 PN/M-82302 M6x16 257.06.00.010 277.06.00.010 277.06.04.000 257.06.00.005 257.06.00.001 257.06.00.002 17.5 PN/M-82005 PN/M-82144 PN/M-82005 PN/M-82175 M10x35 PN/M-82302 257.06.00.004 F=130N...
  • Page 52 No. 286.01.00.000 Poz. Nr częścilubnormy. Ilość. Wymiar. Uwagi. Item Drawing or standard no. Quantity. Dimension. Notes. Pos. Zeichnunges-oder Norm-Nr. Stückzahl. Ausmaβ. Bemerkungen. 286.01.00.002 286.01.00.004 128.05.00.007 128.05.00.009 128.05.00.060 KAPA 18x11 M6 257.01.00.017 227.01.06.000 227.01.26.000 243.01.00.003a 123.01.00.023 227.01.02.000 257.01.00.018 257.01.00.007 286.01.01.000 286.01.00.003...
  • Page 53 OHS WORKSTATION INSTRUCTIONS 1. Before using the MS500 circular saw, please read the operating and assembly instructions. 2. The circular saw should be used according to its intended purpose. 3. All works related to electrical equipment, i.e. connection, failures, repairs, should be performed by a person with appropriate qualifications.
  • Page 54 11-440 Reszel ul. Bolesława Chrobrego 5 hereby declares with full responsibility, that the machine: Machine name: CIRCULAR SAW Type: MS500 Serial number ..... Year of manufacture......, as detailed in this declaration fulfils the requirements of: • European directives: 2006/42/EC (Machine Directive) / of 17 May 2006: LVD 2014/35/EU (Low Voltage Directive) / 2014/30/EU (Electromagnetic Compatibility Directive).

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