Wood-mizer MP220 E4S-V User Manual
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Wood-mizer MP220 E4S-V User Manual

Wood-mizer MP220 E4S-V User Manual

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Summary of Contents for Wood-mizer MP220 E4S-V

  • Page 3 Wood-Mizer ® Safety, Setup, Operation and Maintenance MP220 E3S rev. A1.01 MP220 E4S-V rev. A1.01 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. Form #2465...

  • Page 4: Table Of Contents

    Table of Contest Section-Page SECTION 1 INTRODUCTION Machine description ................1-2 Planer/moulder major components ............1-6 SECTION 2 SAFETY Safety Symbols..................2-1 Safety Instructions ..................2-1 SECTION 3 SETUP & OPERATION Planer/moulder setup ................3-1 MP220 planer/moulder operation............3-4 SECTION 4 MAINTENANCE Wear life ....................4-1 Sawdust Removal ...................4-1 Miscellaneous Maintenance ..............4-1 Drive Belt Tension Adjustment..............4-2 Long-term storage ..................4-4...

  • Page 5: Introduction

    SECTION 1 INTRODUCTION Congratulations on your purchase of a Wood-Mizer Planer - Moulder! Wood-Mizer is committed to providing you with the latest technology, best quality, and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we are meeting current wood-processing demands.

  • Page 6: Machine Description

    Machine description Machine description The Wood-Mizer planer/moulder is designed for straight and profiled planing of wooden elements used for the production of wooden houses and other construction elements used in building industry and garden programs. All other uses of the planer are forbidden.
  • Page 7 INTRODUCTION Machine description Place the planer on a stable and flat base.  It is recommended to screw the planer/moulder down to the ground, if it does not have to be  moved. Ensure that there is enough space for the longest boards you want to plane at the in and ...
  • Page 8 INTRODUCTION Machine description Wrench 10 mm  Box wrench 13 mm  Flat wrench 30 mm (supplied) (for cutter)  Adjustable wrench 8” or 10” (cutter)  Slide caliper  Measuring tape or ruler  Paraffin oil for grindstone  FOLLOWING SPACER RINGS ARE SUPPLIED: 3 x 40 mm height (per cutter) ...
  • Page 9 INTRODUCTION Machine description CHIP EXTRACTOR MP220 planer/moulder must be connected to chip extractor with a capacity of at least 2 000m Remember that chip container has to be equipped with an air vent (e.g. a fine net or filter if dust are collected indoors).

  • Page 10: Planer/Moulder Major Components

    INTRODUCTION Planer/moulder major components Planer/moulder major components Cutter Chip Circular Saw Chip Duct Duct Electric Box with Control Panel Table Height Adjustment Handle Feed Roller Top Cutter Emergency Switch Circular Saw Pressure Side Roller Fence Table Height Scale Set of Tools FIG.

  • Page 11: Safety

    Safety Safety Symbols SECTION 2 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER! indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 12 IMPORTANT! It is always the owner's responsibility to comply with all applicable federal, state and local laws, rules and regulations regarding the ownership and operation of your Wood-Mizer planer/moulder. Wood-Mizer planer/moulder...
  • Page 13 Safety Safety Instructions Keep the Machine And Area Around Clean  DANGER! Maintain a clean and clear path for all necessary movement around the planer/moulder and lumber stacking areas. Failure to do so will result in serious injury. Dispose of Sawing By-Products Properly ...
  • Page 14 Safety Planer/moulder operation DANGER! Always be aware of and take proper protective measures against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury. WARNING! Beware of rotating parts.
  • Page 15 Safety Planer/moulder operation DANGER! Always measure the workpiece and set suitable thickness and width before planing. There is a risk of accident if you feed in a workpiece that is not high enough for the feed rollers to get hold of it. When planing smaller material, it should be stiffened/extended, e.g.
  • Page 16 Always be sure that all safety decals are clean and readable. Replace all damaged safety decals to prevent personal injury or damage to the equipment. Contact your local distributor or Wood-Mizer Customer Service to order more decals. IMPORTANT! If replacing a component which has a safety decal affixed to it, make sure the new component also has the safety decal affixed in the same place.
  • Page 17 Safety Safety Labels Description Safety Labels Description See table below for safety labels description. TABELA 2-0 Label View Label Number Description 096317 CAUTION! Carefully read operator’s manual before handling the machine. Observe instructions and safety rules when operating. 099220 Close guards prior to operating the machine 099220 099221...
  • Page 18 Safety Safety Labels Description TABELA 2-0 096316 Electric box opening is possible with the switch in “0” position only. 096319 Always disconnect the power cord before opening the electric box. 535252 Start material feed before using variator (before changing feed speed). 524993 Close guards prior to operating the machine...
  • Page 19 Safety Safety Labels Description TABELA 2-0 553360 Check the motor rotation direction 553360 555611 Cutter rotation direction, maximum planning depth. 535402 Always wear safety goggles when operating the planer/moulder! Always wear protective ear muffs when operating the planer/moulder! Always wear safety gloves when operating the planer/moulder! Always wear safety boots when operating the planer/moulder!
  • Page 20 Safety Safety Labels Description TABELA 2-0 089296 Revolutions direction 089296 087649 Warning stripes 502481 P85070 CE safety certification 2-10 EGdoc042321 Safety...

  • Page 21: Setup & Operation

    SETUP & OPERATION Planer/moulder setup SECTION 3 SETUP & OPERATION Planer/moulder setup IMPORTANT! Before starting to use the planer/moulder you have to meet the following conditions: Set up the planer/moulder on firm, level ground and level the planer/moulder. Secure the ...
  • Page 22 SETUP & OPERATION Planer/moulder setup See table 3-1. Have a qualified electrician install the power supply (according to EN 60204 Standard). The power supply must meet the specifications given below. Power Fused Disconnect Suggested Wire Size Supply Switch 3x400 VAC 10 A 1.5 mm up to 15 m long...
  • Page 23 SETUP & OPERATION Planer/moulder setup See figure 3-1. FIG. 3-1 Check that no tools have been left in the planer.  Check that the cutters can rotate freely before the safety doors are closed.  Review the safety instructions!  Ensure that all cutters can rotate freely.

  • Page 24: Mp220 Planer/Moulder Operation

    SETUP & OPERATION MP220 planer/moulder operation MP220 planer/moulder operation 3.2.1 Control panel See figure 3-2. MP220 planer/moulder controls are shown below: FIG. 3-2 Top red button (A) - the emergency stop switch, which disconnects power to all functions. When the emergency stop switch is pressed, it must be released before restarting the planer/moulder (turn right).
  • Page 25 SETUP & OPERATION Top cutter 3.2.2 Top cutter DANGER! Before you open the safety doors on the planer, ensure that the power is switched off and that the cutters are not rotating. WARNING! Use protective gloves, particularly when you need to loosen screws that are tightly fastened, or when you are tightening screws (see safety instructions).
  • Page 26 SETUP & OPERATION Top cutter ADJUSTING THE PLANING KNIVES Adjust planing knives (A) so they are on the same level and about 1 mm above the planer table. To adjust knives use the aluminium block (B), delivered together with planer/moulder (it is in the part’s bag on the planer table).
  • Page 27 SETUP & OPERATION Chain transmission with trapezoidal thread adjustment 3.2.3 Chain transmission with trapezoidal thread adjustment The chain used to raise and lower the table, must not be slack, but needs to be tensioned enough that teeth mesh correctly. The chain tension is adjusted with the nut located on the planer/moulder base, under the outfeed table.
  • Page 28 SETUP & OPERATION Circular Saw Replacing 3.2.5 Circular Saw Replacing 1. Dismount the belt and chain covers. Loosen drive belt tension using the adjustment bolt (A). Remove the belt (B). See figure 3-5. FIG. 3-5 2. Loosen the locking screws (A) on the shaft bearings (two screws on each bearing). Loosen the locking screw on the blade bushing B).
  • Page 29 SETUP & OPERATION Circular Saw Replacing 3. Slide the shaft in the direction indicated by the arrow. Remove the clamping collar and replace the circular blade with a new one. Slide the shaft back into its working position. Mount the clamping collar.
  • Page 30 Optional Table Assembling 3.2.6 Optional Table Assembling 1. Mount the optional table using the parts and fasteners supplied according to the figure 3-5. M8 Nut M8x20 Bolt 8.4 Washer Sample designations of fasteners 3-10 EGdoc042321...
  • Page 31 Optional Table Assembling See figure 3-8. M10x20 Allen Screw 10,2 Spring Washer M10x25 Allen Screw 10,5 Flat Washer M10 Lock Nut Bushing M8, Allen Ring Nut M8x10 Allen Screw 8,4 Flat Washer 10,5 Flat Washer M8x16 Allen Screw M8x20 Allen Bushing Screw M8x45 Bolt...
  • Page 32 Optional Table Assembling See figure 3-9. FIG. 3-9 3-12 EGdoc042321...
  • Page 33 Optional Table installation from the outfeed side. 3.2.7 Optional Table installation from the outfeed side. 1. Mount the optional table to the moulder from the outfeed side. Do not tighten the screws. Also table brackets mounting bolts should be loosened. See figure 3-10.
  • Page 34 Optional Table installation from the infeed side. 3.2.8 Optional Table installation from the infeed side. 1. Dismount the standard infeed table. See figure 3-11. FIG. 3-11 3-14 EGdoc042321...
  • Page 35 Optional Table installation from the infeed side. 2. Mount the optional infeed table. Mount the table bracket to the third hole, as shown on the detail “A”. Do not tighten the screws. See figure 3-12. 10,5 Flat Washer Table Bracket Mounting Bolts (M10x25Allen Screw) Table Mounting Bolts...

  • Page 36: Maintenance

    MAINTENANCE Wear life SECTION 4 MAINTENANCE This section lists the maintenance procedures that need to be performed. CAUTION! Always disconnect and lock out power supply before performing any maintenance work, cleaning or servicing the planer/moulder. Failure to do so may result in serious injury. This symbol identifies the interval (hours of operation duty) at which each maintenance procedure should be performed.

  • Page 37: Drive Belt Tension Adjustment

    MAINTENANCE Drive Belt Tension Adjustment Table height adjustment chain  Feed roller drive chain  Two slide rods and trapezoidal thread  Cast iron table  4. Every 50 hours check that all screws and bolt connections are tightened. Check that cables and electrical connectors are in good condition.
  • Page 38 MAINTENANCE Drive Belt Tension Adjustment 5. Check alignment of the motor, cutter and circular blade pulleys. All three pulleys should be in line to avoid premature drive belt wear. Loosen set screw on the shaft to move pulleys. After pulleys alignment, recheck the belt tension.

  • Page 39: Long-Term Storage

    MAINTENANCE Long-term storage 4.4.3 Roller drive chain tension adjustment 1. Unbolt and remove roller drive chain cover (A). 2. Loosen tensioner bolt (B). Move the tensioner up/down to tension the chain properly. A(2) FIG. 4-3 Long-term storage If the machine is not used for a long period of time, do as follows: Disconnect the power cord.

  • Page 40: Safety Devices Inspection

    MAINTENANCE Safety Devices Inspection Safety Devices Inspection MP220E3S Moulder – Safety Devices Inspection Safety devices on the machine which must be checked before every shift: E-STOP button and its circuit inspection,  Cutter cover safety switch and its circuit inspection. ...
  • Page 41 MAINTENANCE Safety Devices Inspection Unscrew the cover knob.  All motors should be stopped.  Open the cutter housing cover;  Pressing any of “I” buttons should not start the motors.  Close the cutter housing cover.  Screw in the cover knob. ...

  • Page 42: Planer/Moulder Specifications

    PLANER/MOULDER SPECIFICATIONS Overall dimensions SECTION 5 PLANER/MOULDER SPECIFICATIONS Overall dimensions See figure 5-1. The overall dimensions of the MP220 Planer/moulder are shown below (all dimensions in millimeters). FIG. 5-1 MP220 EGdoc042321 Specyfikacje...

  • Page 43: Specifications Of The Planer/Moulder

    788mm Standard Length 1116mm Length with optional table 3150mm TABLE 5-1 Specifications of the planer/moulder See table 5-2. Wood-Mizer planer/moulder nomenclature is given in the table below. Volts MP220EA3S 1 ph 230V CE MP220EB3S 3 ph 230V CE MP220EB4S-V 3 ph 230V CE...
  • Page 44 Motor Type Electric Motor Electric Motor Rated Voltage 3x400V 3x400V Rated revolutions 2860 r.p.m. 2820 r.p.m. Rated power 0.37 kW Wood-Mizer Part No. 537387 533642 Wood-Mizer Reducer Part ---- 533637 Wood-Mizer CVT Part No. ---- 533643 TABLE 5-4 EGdoc042321 Specyfikacje...
  • Page 45 Motor Type Electric Motor Electric Motor Rated Voltage 3x230V 3x230V Rated revolutions 2860 r.p.m. 2820 r.p.m. Rated power 0.37 kW Wood-Mizer Part No. 537387 533642 Wood-Mizer Reducer Part ---- 533641 Wood-Mizer CVT Part No. ---- 533643 TABLE 5-4 Specyfikacje EGdoc042321...
  • Page 46 MP200EH4S-V 2-11 m/min (Adjustable Feed Speed) TABLE 5-5 1 2 3 See table 5-6. The noise level generated by Wood-Mizer planer/moulder is given in the table below Noise Level Planer/Moulder MP200 = 100,4dB (A) Equipped with electric motor = 107,6dB (A)
  • Page 47 PLANER/MOULDER SPECIFICATIONS Specifications of the planer/moulder See table 5-8. Other specifications of the planer/moulder are listed below Cutter Specifications Number of knife sockets Top cutter diameter 72 mm Top cutter width 410 mm Cutter rotations 5840 r.p.m. Knives Specifications Straight knife height “A” 20 mm Straight knife thickness “B”...
  • Page 48 PLANER/MOULDER SPECIFICATIONS Specifications of the planer/moulder See table 5-9. A relation between the pattern knife protrusion and the thickness is shown below. Pattern knife thickness Pattern knife max. protrusion 3 mm 13 mm 4 mm 21 mm 29 mm TABLE 5-9 According to EN 847-1:2005 European Standard EGdoc042321 Specyfikacje...
  • Page 49 EC declaration of conformity according to EC Machinery Directive 2006/42/EC, Annex II, 1.A Manufacturer: Wood-Mizer Industries sp. z o.o. Nagórna 114, 62- Tel. +48 63 26 26 000 This declaration of conformity is issued under the sole responsibility of the manufacturer.

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