Related Manuals for BVL V-BIO Combi
Summary of Contents for BVL V-BIO Combi
- Page 1 ENGLISH Assembly and Operating Manual BIO Combi / Combi 2D Rev. 6 /04.16 Art. no. 108108 Printed in Germany – translation of the original operating manual www.bvl-group.de...
- Page 2 Postfach 1154 D-48488 Emsbüren Tel : +49 (0)5903 951-0 Fax : +49 (0)5903 951-34 Internet: http://www.bvl-group.de e-mail: info@bvl-group.de Spare part orders / Service For the address, see the manufacturer's address Tel.: +49 (0)5903 951-48 Fax.: + 49 (0) 5903 951-37...
- Page 3 Maschinenfabrik GmbH & Co. KG Operations: Grenzstrasse 16 Post address: Postfach 1154 D-48488 Emsbüren Tel : +49 (0)5903 951-0 Fax : +49 (0)5903 951-34 e-mail: info@bvl-group.de V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual...
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Page 4: Table Of Contents
Solids dispenser – Overview of assemblies Dispenser container Dispenser unit 4.4.1 Dosing auger with cutting blades Discharge area (discharge opening) Weighing system Safety devices and guards 4.7.1 Protective cover 4.7.2 Stabilizer struts Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... - Page 5 Cutting blades of the dosing auger 7.7.1 Sharpening cutting blades 7.7.2 Swiveling/replacing cutting blades Tightening torques for bolt joints Faults Appendix EC Declaration of Incorporation Supplied third-party manufacturer documentation V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual...
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Page 6: User Information
If selling the machine, pass this assembly and operating manual on to the purchaser. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 7: Location Specifications In The Assembly And Operating Manual
All location specifications in this assembly and operating manual are given as viewed in the direction of the drive side of the machine. Fig. 1-1 Front side (drive side) Left side Right side Rear side V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 8: Illustrations Used
... the source of a potential injury or damage to a person's health. Manufacturer ... Bernard van Lengerich Maschinenfabrik GmbH & Co. KG. Machine … the solids dispenser V-BIO COMBI and V-Mix Combi 2D. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 9: Safety Instructions
Do not operate the machine unless all of its safety features are in proper working order. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 10: Organizational Measures
If the correction of a fault is not part of the operator's responsibilities or the operator lacks the necessary expertise, the operator must report the defect to his supervisor or the owner. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 11: Qualification Of The Personnel
Note: A qualification that is equivalent to professional technical training can be acquired by working in the respective field for several years. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 12: Intended Use
Observe the maximum fill weight and height for the dispenser . Loss of warranty. Reduce the fill quantity when working with stiff materials (solid manure, long-straw grass silage, etc.). Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 13: Product Safety
If experiencing extensive wear, you can interchange the mixing augers fitted on a multi-spindle machine. This ensures uniform wear, extending the overall service life of the mixing augers. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 14: Warranty And Liability
Unauthorized structural modifications on the machine, Insufficient monitoring of machine parts that are subject to wear, Improperly performed repairs, Natural disasters caused by the impact of foreign objects and force majeure. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 15: General Safety Instructions
/ danger area of the machine, the turning and slewing range of the moving parts on the machine, the area below raised and unsecured moving parts of the machine. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 16: Cleaning, Maintenance And Repairs
Replacement parts must meet the minimum technical requirements specified by the manufacturer! Compliance is ensured by the use of original spare parts. Observe the maintenance intervals applicable to wear parts. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 17: Action-Related Safety Instructions And Important Information
Failure to observe safety instructions marked with the "CAUTION" symbol may po- tentially result in minor or moderate injury. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 18: Important Information
This information makes it possible to use all features of the machine in the most efficient way. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 19: Warnings And Instructions
The instruction(s) on how to avoid the hazard, e.g. "Never reach into the hazard area as long as parts are still moving in this area." V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... - Page 20 Wait until all moving parts of the machine have come to a complete stop before reaching into the hazard area. 94782 Warning Warning that the machine may start up automatically. Attention! Machine starting up automatically. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment...
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Page 21: Instructions
Only fasten your lifting gear at / on the identified attachment points. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 22: Positioning Of Warnings And Instructions
Safety instructions 2.6.3 Positioning of warnings and instructions The following illustrations show the arrangement of warnings and instructions on the solids dispenser. Fig. 2-1 and Fig. 2-2 Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 23: Risks Resulting From Failure To Observe The Safety Instructions And Warnings
Failure of methods prescribed for maintenance and repairs, Risk of personal injury from mechanical and chemical impact. Result in the loss of any and all claims for damages. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 24: Technical Data
C = Container D = Overall 2.65 2.85 Height [m] E = Overall F = Overall with attachment Capacity [m³] V = Dispenser / with attachment 13/15 13/15 Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 25: V-Bio Combi 2D Options
C = Container D = Overall 2.85 Height [m] E = Overall F = Overall with attachment Capacity [m³] V = Dispenser / with attachment 12/15 V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 26: Machine Number
The machine produces a sound pressure level of less than 70 dB (A), measured in an assembly shed, without auxiliary units, at a distance of approx. 5 meters. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 27: Design And Function
The following chapter contains comprehensive information on the design of the machine and the function of its individual assemblies. If possible, read this chapter while directly at the machine. This is the best way to become familiar with the machine. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 28: Overview Of Machine Types
(3) is flange-mounted at the opening(s). Fig. 4-1 V-Mix Combi Fig. 4-2 V-Mix Combi 2D Fig. 4-3 Solids dispenser connected to storage container Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 29: Solids Dispenser - Overview Of Assemblies
Design and function Solids dispenser – Overview of assemblies Fig. 4-4 Dispenser container Dispenser unit (dosing auger) Discharge area (discharge opening) V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 30: Dispenser Container
The silage is fed from the stor- age container to the dispenser container where it is crushed, mixed and conveyed to the discharge opening. Fig. 4-5 Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 31: Dispenser Unit
(2). The dosing auger (3) reduces, mixes, and transports the silage to the discharge opening. Fig. 4-6 Container with dispensing unit (sectional view) V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 32: Dosing Auger With Cutting Blades
Aggressive = short dispensing time, higher power requirement Degressive = longer dispensing time, reduced pow- er requirement Fig. 4-8 Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 33: Discharge Area (Discharge Opening)
USB stick and PC interface. Also observe the supplied operating manual of the Fig. 4-10 weighing equipment. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 34: Safety Devices And Guards
Do not put the machine into operation unless the safety equipment is completely in- stalled and fully operational. Replace defective safety equipment immediately. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 35: Protective Cover
Fig. 4-12 The stabilizer struts must not be removed until the machine has been completely set up and aligned at the overall plant. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 36: Transport, Setup, And Initial Commissioning
"Qualification of the personnel", on page 11, "General safety instructions", starting on page 15, "Warnings and instructions", starting on page 19. Observe these chapters for your own safety. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 37: Scope Of Delivery As Supplied
Assembly and operating manual for the machine, spare parts list for the machine. 4x spare shear bolts M8 x 60 mm or M10 x 60 mm (rating 8.8). Fig. 5-3 V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 38: Loading And Unloading The Machine
Stay out from under the lifting zone below the raised machine at all times. There are attachment points on the machine that are labeled with the pictogram and can be used to attach lifting gear. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 39: Machine Setup
Do not remove the included stabilizer struts from the container until the machine has been set up completely. Ensure that the screw connections are tightened to the required torque. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... - Page 40 Remove the stabilizer struts (2) from the container. Fig. 5-4 Screw the included side panels (3) to the container on both sides. Screw the side panels (3) to the container as well. Fig. 5-5 Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment...
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Page 41: Establishing Electrical Connection
Check the oil level of the gear unit in the oil expansion tank. For this purpose, refer to chapter "Cleaning, maintenance and repairs", starting on page 43. Check all functions of the machine before filling container for the first time. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 42: Use Of The Machine
Risks of personal injury due to crushing, entanglement, and entrapment may arise WARNING due to inadvertent contact with the driven dosing auger! Never climb into the dispenser container while the dosing auger is in operation. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 43: Cleaning, Maintenance And Repairs
The following is prohibited as a general rule: drilling on the frame, drilling out holes already existing on the frame, welding on load-bearing parts. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 44: Cleaning
Always maintain a minimum distance of 300 mm between the cleaning jet of the high pressure sprayer or steam cleaner and the machine. Observe safety regulations on how to handle high pressure sprayers. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 45: Lubricating
Gate hand crank lubrication nipple Lubricating 250 h Further information about lubrication of the main drive shaft can be found in the operating manual issued by the drive shaft manufacturer. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 46: Lubrication Points - Overview
Cleaning , maintenance and repairs 7.2.2 Lubrication points – overview Fig. 7-1 Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 47: Oil Change On Planetary Gear And Gearbox
If gear oil is spilled during an oil change, the resulting slip hazards can cause WARNING personal injury! Clean up spilled oil immediately with a binding agent. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 48: Gearbox Bvl 0090273 Ecs 1512
15. Close the lid (1) on the oil tank. 16. Check the oil level after 5 hours of operation. The oil level must lie between the two marks, refill if necessary. Fig. 7-3 Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 49: Gearbox Bvl 0094102 Pga 1202
15. Close the lid (1) on the oil tank. 16. Check the oil level after 5 hours of operation. The oil level must lie between the two marks, refill if necessary. Fig. 7-5 V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 50: Maintenance Schedule - Overview
Inspect and resharpen or replace as necessary. monthly Container wall and base plate General visual inspection and check of wall quarterly thickness (base plate minimum 10 mm, con- tainer wall minimum 4 mm). Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 51: Replace Shear Bolt Of The Shear Bolt Coupling
Turn the drive train so that the holes of the coupling halves (2) and (3) align. Replace the shear bolt (1) with a bolt with an equiv- alent rating (8.8). Close the assembly opening. Fig. 7-6 V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 52: Entering The Dispenser Container
Cover the sharp-edged cutting blades before you move around inside the dispenser container. Remove all feed remains and moisture before you move around inside the dispenser container. Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... - Page 53 When exiting the dispenser container, make sure that no components, tools, etc. remain in the dis- penser container. Mount the protective cover (1) on the discharge opening. Fig. 7-7 V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual...
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Page 54: Cutting Blades Of The Dosing Auger
Remove all foreign objects (tools, etc.) from the dispenser container. After the work is completed, exit the dispenser con- tainer via the discharge opening. Fig. 7-8 Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 55: Swiveling/Replacing Cutting Blades
Tighten all 3 screws (2) of the cutting blades. Remove all foreign objects (tools, etc.) from the dispenser container. After the work is completed, exit the dispenser con- tainer via the discharge opening. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 56: Tightening Torques For Bolt Joints
M 24 1000 1200 M 24x2 1100 1300 M 27 1050 1500 1800 M 27x2 1150 1600 1950 M 30 1450 2000 2400 M 30x2 1600 2250 2700 Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 57: Faults
A shear bolt on the shear bolt cou- Replace the shear bolt when the drive shaft is activated. pling upstream from the planetary gear has broken. V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual... -
Page 58: Appendix
Ma- chinery Directive 2006/42/EC. (Place, Date) (Bernard van Lengerich, Managing Director) Translation of the Original Operating Manual V-BIO Combi / V-BIO Combi2D Biogas Equipment... -
Page 59: Supplied Third-Party Manufacturer Documentation
Appendix Supplied third-party manufacturer documentation Manufacturer Designation Getriebebau Nord GmbH & Co. KG Gear motor operating manual Weighing unit G420 operating manual Walterscheid Drive shaft V-BIO Combi / V-BIO Combi 2D Biogas Equipment Translation of the Original Operating Manual...
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