Tescom T-300P/18 Series User Manual

80 - 100 kva 3 phase input – 3 phase output
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T-300P/18 SERIES
80 - 100 kVA
3 Phase Input – 3 Phase Output
( 18 PULSE RECTIFIER )
USER MANUAL

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Summary of Contents for Tescom T-300P/18 Series

  • Page 1 T-300P/18 SERIES 80 - 100 kVA 3 Phase Input – 3 Phase Output ( 18 PULSE RECTIFIER ) USER MANUAL...
  • Page 3: Table Of Contents

    CONTENTS YSAFET1 SAFETY..............................1 GENERAL DESCRIPTION ......................... 2 1.1 Introduction ..........................2 1.2 Design Concept ........................... 3 1.2.1 The Operating Modes of UPS ................... 4 1.2.2 The Power Configuration of UPS..................4 1.3 Technical Specifications......................7 FRONT PANEL ..........................8 2.1 Introduction ..........................
  • Page 4 INSTALLATION PROCEDURE ......................26 5.1 Introduction ..........................26 5.2 Unpacking ........................... 26 5.3 Equipment Positioning ........................ 26 5.4 Connecting The UPS Power Cables ................... 27 5.4.1 Safety Earth ........................27 5.4.2 Cable Connections......................27 5.4.3 Battery Installation ......................31 5.4.4 The Communication (UPS-Server) ................... 34 VI.
  • Page 5: Safety

    SAFETY This manual contains important instructions for T-300P/18 series UPS that should be followed during installation and maintenance. IMPORTANT NOTICES 1. Read instructions carefully before operating the UPS 2. All warnings in the manual should be adhered to. 3. All operating instructions should be followed.
  • Page 6: General Description

    T-300P/18 Uninterruptible Power Supplies, are On-Line UPS’s, being manufactured with the state-of-the art PWM and IGBT technology, produce microprocessor controlled pure sine wave output to critical loads. T-300P/18 series UPS’s install between the critical load and the mains. The advantages of using UPS: •...
  • Page 7: Design Concept

    1.2 Design Concept Mechanic Transfer Switch Maintenance By-pass Static Transfer Switch Static By-pass 3 Phase 3 Phase Line Load Input Output 18 pulse Inverter Rectifier Battery Charger Battery Group Figure 1-1 Block Diagram for T-300-18 : Rectifier input power switch : Inverter input power switch : Static by-pass input power switch : Maintenance by-pass power switch...
  • Page 8: The Operating Modes Of Ups

    1.2.2 The Power Configuration of UPS The power switch location of the T-300P/18 series UPS’s are shown in the figures 1.1-2-3 In the figure 1.2 external (split) by-pass block diagram is given. Optionally the static and mechanic by-pass line can be connect to a different 3 phase AC source ( other UPS etc.),and the rectifier input is connected to generator or mains...
  • Page 9 Mechanic Transfer Switch Maintenance By-pass Static Transfer Switch 3 Phase Static By-pass By-Pass Supply Input 3 Phase 3 Phase Load Line Output Input 18 pulse Inverter Rectifier Battery Charger Battery Group Figure 1.2 UPS Split (external) By-Pass Block Diagram...
  • Page 10 RS232 / SNMP Selector Switch (optional) RS232 Communication Port (DB9 Female) Parallel System Data Socket (DB25 Female) (optional) Parallel System Analog Signals Static By-Pass Socket Control Switch (DB15 Female) (optional) (optional) Battery Circuit Emergency Line Failure Battery Low By-Pass Breaker Input Stop Relay Relay...
  • Page 11: Technical Specifications

    1.4 Technical Specifications GENERAL SPECIFICATIONS Output kVA Output kW Output Power factor Parallel Operation Up to 2 UPS (1 Redundant) (optional) Hot Stand-by Operation Up to 2 UPS (1 Redundant) (optional) Battery charging temperature compensation Optional Emergency shutdown Available INPUT Number of phase 3 phase Input voltage...
  • Page 12: Front Panel

    II. FRONT PANEL 2.1 Introduction The front panel of UPS, consisting of a 2 lines alphanumeric display ,6 status lamps,plus 5 function keys, allows the complete monitoring of the UPS status. The mimic flow diagram helps to comprehend the operating status of the UPS.
  • Page 13 ALARM DESCRIPTION A4 OUT FAILURE UPS output voltage is out of tolerance at 3 times in 30 min. Internal failure. Call service. A5 BATT AUT END Batteries empty at last of line out. Wait to return of electric. A6 CHARGER FAULT Rectifier is not to produce DC bus voltage.
  • Page 14 ALARM DESCRIPTION A28 P.FAILURE 21 Parallel controller board failure A29 P.TEST MODE Paralel controller is in test mode A30 P FAILURE 23 Parallel controller board failure A31 DUBL UPS NR. Same UPS number is used in parallel system. Possible Causes: 1) Change from settings menu Power supply is not functioning possibly because either of a wrong phase A39 PSP FAILURE sequence or rectifier fault.
  • Page 15: Menu Description

    • A18 Batt capacity low Shutdown Messages : T-300P/18 series UPS’s can operate interactive with operating system, by using some softwares you can send commands to UPS from operating system .UPS takes this commands and produces some messages these are: WAITING SHUTDOWN : Shutdown command is performed from operating system and UPS is waiting for a certain delay for shutdown.
  • Page 16 Menu and submenu items MAIN MENU SUBMENU MEANING MEASURES MENU LD%: 050 030 060 Output load OPV: 220 221 219 V Output voltage FREQU: 50.0 Hz Output frequency IPV: 240 230 226 V Input voltages BYP: 225 221 219 V Bypass source voltages IPI: 031 040 020 A Ginput currents...
  • Page 17: Main Menu

    MAIN Menu The main menu items is given at the following table you can move on main menu items by using UP and DOWN keys. Main Menu item Function STATUS MENU The status message which shows the UPS status → Enter MEASURES MENU "go to Meausures submenu"...
  • Page 18: Information Menu Items

    2.7 INFORMATION Menu Items This menu gives some information about UPS. Submenu item Function If the UPS is operating syncron to mains SYNC:OK ,if not syncron SYNC:-- SYNC :OK COMM :OK If communication is active COMM:OK ,if not active COMM:-- POWER: 100000 VA The maximum power rating of the UPS VERSION : MC1xx...
  • Page 19: Command Menu Items

    2.9 COMMAND Menu Items You can give immediate commands to ups by using this menu. Submenu items Function Use for turn on/off beep alert sound. If you press ENTER key the option will change ,one press ON ,one press SOUND : ON/OFF OFF.
  • Page 20: Time Menu Items

    2.10 TIME Menu Items You can ses date and time of RTC (real time clock) on UPS. And you can adjust date and time. Submenu item Function TIME : 23 :15 time DATE : 11-10-2001 date SET HOURS: 11 (+) and (-) adjust hours (0-23) SET MINS : 38 (+) and (-) adjust minutes (0-59) SET DAY : 21...
  • Page 21: Parallel Operation

    UPS to the system. 3.2 Parallel Operation Modes NOTE: Parallel control board and some accessories are not installed in a standard T-300P/18 series UPS ,but parallel operation option is available for these models. Parallel operation is possible in one of the three modes : •...
  • Page 22: Redundant Parallel Mode

    The general diagram of parallel connection is shown below : UPS1 BATT.1 AC/DC -1 INVERTER 1 OUTPUT LINE UPS2 BATT.2 AC/DC -2 INVERTER 2 Figure 3-1 Parallel connected UPS’s The inputs of two UPS’s are connected to mains, outputs of two UPS’s are connected to each other. There are two battery groups.
  • Page 23: Hot Standby Mode

    In parallel system static bypass switch (S6) is in “ON” position. 3.4 Parallel System Accessories At standart T-300P/18 series there is no installed parallel components but they can install. For parallel operation the following parts are necessary: • Parallel control board •...
  • Page 24 IMPORTANT NOTE: Parallel system installation is much more complex from stand alone UPS installation, it needs qualified service personnel. You have to keep 80 cm distance between two UPS’s for service purposes. Add 20% tolerance to cable sizes, fuses and circuit breakers in parallel connection. In figure 3-2 ,the connections of 2 parallel UPS’s and load distribution panel are shown.
  • Page 25: Operating Instructions

    IV. OPERATING INSTRUCTIONS NOTE: In the surroundings of 30 meters radio appliances and radio broadcasting my be disturbed. The surrounding must be observed against radio interferrences. In case the manufacturer has to support suitable modifications. 4.1 Introduction The Operating instructions will be considered in two parts: 1.
  • Page 26: Procedure For Switching The Ups Into A Maintenance Bypass From Normal Operation

    4.2.2 Procedure For Switching The UPS Into a Maintenance Bypass From Normal Operation : This procedure should be followed when turning from normal operation to maintenance bypass. This procedure can be used for supplying temporary mains voltage to the system during the maintenance of the UPS or in case of failure.
  • Page 27: Procedure For Completely Powering Down The Ups

    4.2.5 Procedure For Completely Powering Down The UPS : TURNING OFF THE UPS All the power switches, isolators and circuit breakers should be turned off, with the following sequence. (Turn off into “0” (OFF) position). There will be no voltage on the load. WARNING!!! This procedure will cut the energy of all the equipments, which are connected to UPS output.
  • Page 28: Procedure For Switching The Ups's Into A Maintenance By-Pass From Normal Operation

    OPERATION MODES: • ON-LINE • PARALLEL • HOT-STANDBY • REDUNDANT 5. After selecting one of the above modes, press “ENTER” until the beep sound stops. 6. Turn off S1 (inverter input) and after a few seconds, turn it on again. Now the inverter is ready to operate in the selected mode.
  • Page 29: Procedure For Switching The Ups-On For Normal Operation From A Maintenance By-Pass Power Down Condition

    4.3.3 Procedure For Switching The UPS-ON For Normal Operation From a Maintenance By-Pass Power Down Condition : With the S6 switches (static bypass) of the inverters (at least one of them) in “STATIC BYPASS” position, turn on the parallel connected UPS’s UPS1 and UPS2 as follows: 1) Turn on the S2 switches (static bypass) of both UPS’s.
  • Page 30: Installation Procedure

    V. INSTALLATION PROCEDURE 5.1 Introduction WARNING!!! • Do not apply electrical power to the UPS equipment before the arrival of authorized service personnel. • The UPS equipment should be installed by a qualified service personnel. • The connection of the batteries and the maintenance should be done by the qualified service personnel. •...
  • Page 31: Connecting The Ups Power Cables

    5.4 Connecting The UPS Power Cables CAUTION! Only qualified personnel should install or service UPS / batteries. The ac input to the UPS should be supplied by a separate line from the ac distribution board. The input/output cables can be sized to suit the modules rating according to the table below. The connections of the electric panel should be supplied by grounded outlet.
  • Page 32: Safety Earth

    BUS BAR CONNECTION NOMINAL CURRENT : Amps / Recommended Cable Size (mm STUD SIZE Input Mains Bypass / output Battery Input/Output Battery RATING With full battery Recharge At full load at min. Cable Terminations (kVA) Battery Terminations 380V 400V 415V 380V 400V 415V...
  • Page 33 Output connections These links (To load) must be removed for split bypass system Input connections UPS rectifier and inverter input connections. Normally these terminals are not used for the input connections. Split (External) By-pass Connection a. Remove the shown links (in the figure) b.
  • Page 34 BATTERY GROUP BATTERY GROUP AC INPUT 3 PHASE + Neutral Neutral Neutral (To be supplied by the customer) U V W N LOAD Figure 5-3 POWER CONNECTIONS OF TWO UPS’s FOR PARALLEL OPERATION (80-100 kVA)
  • Page 35 DIGITAL ANALOG Figure 5-4 Switch and Fuse Positions and Signal cable connections for parallel operation (80-100 kVA)
  • Page 36: Battery Installation

    5.4.3 Battery Installation ATTENTION!!! Remove the battery fuse before making the connection of the battery circuit breaker box during the battery installation. The batteries associated with the UPS equipment are usually contained in a purpose-built battery cabinet, which sits alongside the main UPS equipment. Sealed, maintenance-free batteries are normally used in this type of installations.
  • Page 37 Figure 5-5-a UPS Battery Group Connection (With Battery Fuse) Battery optional Fuse To UPS Cabinet Figure 5-5-b UPS Battery Group Connection (With Battery Circuit Breaker) Electronically Controlled Battery Circuit Breaker (optional) To UPS Cabinet...
  • Page 38: The Communication (Ups-Server)

    5.4.4 The Communication (UPS-Server) Dry relay alarm contacts or optional RS232 communication port can be used to inform the user about any possible alarm like “Battery Low” “Line Failure” “Load On By-pass”. The relay interface AS400 and Windows NT is an special edition for the systems. You should use ITF3 and RS330 board for the communicate with the PC.
  • Page 39: Customer Service

    VI . CUSTOMER SERVICE WARNING! There are no customer serviceable components inside. DO NOT open the cover or attempt to service the unit. High voltage may remain when the unit is shut down. Unauthorized service will void the warranty and could cause serious injury. 6.1 Maintenance The unit is designed for easy maintenance.
  • Page 40: Remote Monitoring And Control

    7.1 Using Serial Port A standart Serial communication port is installed to all T-300P/18 series UPS ,by using this port user can take all information about UPS . All measured parameters ,alarms can monitor by this port. This port is interactive and some commands for UPS is available these commands are listed below.
  • Page 41: Hardware Configuration

    7.3.1 Hardware Configuration All needs for modem connection is as follows : • PC with modem • WINDOWS 98 • Available UPS control software • DUMP modem which is connected to UPS In order to perform this function a PC with UPS control software and an external or internal modem device connected to telephone line are needed.
  • Page 42: Dry Contact (Interface) Connection

    7.4 Dry Contact (Interface) Connection Some important events can be monitored by this connection for each event a relay is located on interface board and NC-C-NO contacts are connected terminals . these events are: • LINE FAILURE • BATTERY LOW •...
  • Page 43: Limited Warranty

    VIII. LIMITED WARRANTY The UPS is warranted against all defects in workmanship and materials under normal use for a period of one ) year from the date of shipment to the original user. The conditions of this warranty and the extent of responsibility of ……………………………………………………………………………………………………………………...
  • Page 44 AGKK4443 02/2010...

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