Related Manuals for AUMA RP ACTUATOR RP32
Summary of Contents for AUMA RP ACTUATOR RP32
- Page 1 ACTUATOR a product of the AUMA group Operation instructions RP32/ RP64/ RP100 Operation instructions Assembly and commissioning...
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Page 2: Table Of Contents
Table of contents Read operation instructions first. • Heed safety instructions. • These operation instructions are part of the product. • Store operation instructions during product life. • Pass on instructions to any subsequent user or owner of the product. Target group: This document contains information for assembly, commissioning and maintenance staff. -
Page 3: Safety
Safety 1 Safety 1.1 Prerequisites for the safe handling of the product Safety instructions/warn- All personnel working with this device must be familiar with the safety and warning in- ings structions in this manual and heed the instructions given. Safety instructions and warning signs on the device must be observed to avoid personal injury or property damage. -
Page 4: References And Symbols
Safety Indicates a potentially hazardous situation with a medium level of risk. WARNING Failure to observe this warning could result in death or serious injury. Indicates a potentially hazardous situation with a low level of risk. Fail- CAUTION ure to observe this warning could result in minor or moderate injury. May also be used with property damage. - Page 5 These object IDs can be shown in AUMA CDT software via “File” and “Op- tions”. The search function of AUMA CDT software (Strg + F) can be used to quickly find the display texts, parameters and process data. ➥ Result of a process step. De-...
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Page 6: Short Description
Short description 2 Short description RP part-turn actuator Figure 1: Overview on components Mechanical position indicator Connection for crank handle Cover (removable) Crank handle in support Cover fastening Electrical connection Combined flange Compact part-turn actuator for final elements with 90° part-turn movements such as butterfly and ball valves The modern concept with BLDC motors enables easy and safe operation and addi- tionally low energy consumption at very compact dimensions. -
Page 7: Mount To Valve
Mount to valve 3 Mount to valve Figure 2: Fit actuator Combined flange Double square Valve stem (square) Damage by excessive force during assembly! NOTICE If the double square is subjected to excessive mechanical forces, there is a risk of ac- tuator damage. -
Page 8: Open The Housing
Open the housing 4 Open the housing To open the housing, only unfasten the three screws of the cover fastening. You may not unfasten other screws. The housing must only be opened for electrical connection and commissioning set- tings. 4.1 Open/close the cover Figure 3: Unfasten the cover fastening Cover fastening Screw... -
Page 9: Electrical Connection
Electrical connection 5 Electrical connection 5.1 Basic information Electric shock due to presence of hazardous voltage! WARNING Failure to observe this warning could result in death, serious injury, or property dam- age. à The electrical connection must be carried out exclusively by suitably qualified per- sonnel. -
Page 10: Open Terminal Compartment And Mount Cable Glands
Electrical connection 5.2 Open terminal compartment and mount cable glands Figure 4: Cable entries for two cables and one cable When using two cables, we recommend using the left cable entry for mains cables, the right cable entry for signal cables. The enclosure protection IP…... -
Page 11: Connect Options 1/2
Electrical connection How to proceed 1. Lead cables through cable glands. 2. Remove cable sheathing. 3. Strip wires. Dismantling length: 8 – 9 mm [0.31 – 0.35 inch] 4. Connect cables to plug-in terminals according to the wiring diagram. 4.1 For fine stranded conductors without wire end sleeves, push in the orange push button with a suitable screwdriver and insert the wire. - Page 12 Electrical connection Figure 9: Plug-in terminals option 2, multi I/O module Table 4: Terminal cross sections Type of conductor Terminal cross sections solid without wire end sleeve 0.2 – 1.5 mm² [24 – 16 AWG] fine stranded with/without wire end sleeve 0.2 – 1.5 mm² [24 – 16 AWG] How to proceed 1.
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Page 13: Commissioning
Commissioning 6 Commissioning The following functions can be checked and set during commissioning: 1. Set type of seating 2. ➭ Set type of seating in end position CW (CLOSED) [} 13] 3. Set end positions 4. ➭ Manually set CW end position (CLOSED), CCW end position (OPEN) is automat- ically at 90°... - Page 14 Commissioning Basic procedure: • Activate Auto commissioning mode • Delete previous end positions. • Approach CW end position (CLOSED). • Save CW end position (CLOSED). • Exit the Auto commissioning mode. How to proceed 1. Open cover. For further information, refer to: ➭ Open/close the cover [} 8] 2.
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Page 15: Manually Set End Positions Cw (Closed) + Ccw (Open)
Commissioning 6.3 Manually set end positions CW (CLOSED) + CCW (OPEN) This setting is made via the Manual commissioning mode. In this mode, the posi- tions of both end positions are manually set using two push buttons. The maximum swing angle is 350°. The settable range is between 45° – 350°. Basic procedure: •... -
Page 16: Option 2: Set Multi I/O Module (Option 2)
Commissioning ð Now, release the push buttons once the following LED blinking pattern is vis- ible: (blue and blinking in red) The CW end position (CLOSED) is thus saved. 6. Approach CCW end position (OPEN) using the CCW push button ð... - Page 17 Commissioning Figure 16: Option 2: Multi I/O module Actuator ready for Actuator ready for Actuator ready for Actuator ready for Actuator ready for CCW end position CCW end position operation operation operation operation operation Torque fault Feedback position Torque fault Torque fault Feedback position 0 CW end position CW end position...
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Page 18: Operation And Control Of Actuator
Operation and control of actuator 7 Operation and control of actuator 7.1 Manual operation The actuator can be operated via crank handle even in case of power failure. How- ever, handwheel operation is only provided for occasional manual valve operation. 7.1.1 Mount crank handle Automatically rotating crank handle if the crank handle is fitted during CAUTION... -
Page 19: Operate Actuator/Valve In Manual Drive
Operation and control of actuator 7.1.2 Operate actuator/valve in manual drive Figure 18: Operate actuator/valve in manual drive How to proceed 1. Rotate crank handle to the desired direction. ð The output drive of the actuator rotates in the same direction as the crank handle. ð... -
Page 20: Mechanical Position Indicator
Mechanical position indicator 8 Mechanical position indicator The mechanical position indicator shows both the valve position and whether the actu- ator is operating (running indication). If set correctly, the position indicator shows that end position OPEN or CLOSED has been reached. Table 5: Colours of the position indicator Colour/state Signification... -
Page 21: Pre-Set The Position Indicator Via The Indicator Shaft
Mechanical position indicator 8.2 Pre-set the position indicator via the indicator shaft Figure 20: Pre-set the position indicator via the indicator shaft 1. Lift and shift the indicator shaft (rotate). 2. Replace/mount the cover For further information, refer to: ➭ Open/close the cover [} 8] 3. -
Page 22: Led Signals
LED signals 9 LED signals Table 6: LED signals Blinking signal Signification Operation mode REMOTE (green) green = ready for operation, for control from REMOTE in CW end position (CLOSED) in CCW end position (OPEN) CW operation (in direction CLOSE) or CCW operation (in dir- ection OPEN) in intermediate position (not in end position) no end positions set, consequently no position indication... -
Page 23: Output Signals Multi I/O Module (Option)
Output signals multi I/O module (option) 10 Output signals multi I/O module (option) Table 7: Output signals DOUT Signal Description CW end position in CW end position (CLOSED) CCW end position in CCW end position (OPEN) Torque fault Torque fault CW or CCW Actuator ready for operation Ready for operation from REMOTE The actuator is NOT ready for operation should one of the following... -
Page 24: Corrective Actions
Corrective actions 11 Corrective actions Control not possible in motor operation Possible cause: Crank handle mount is blocked. Consequently, manual drive inhibits motor operation. Remedy: Slightly use an Allen key to slightly shake the crank handle mount until the manual drive disengages. Figure 21: Release blocked manual drive End position setting is not possible: LED permanently red In Manual commissioning... - Page 25 Corrective actions Deleting the end position is not possible: LED red Description: When trying to delete an end position (hold down both buttons simultan- eously for more than 5 seconds), the LED is NOT blinking in red after 5 seconds but is permanently lit in red.
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Page 26: Index
Index Index Applications 3 Terminal plan 9 Type of current 9 Cable glands 10 Circuit breakers 9 Combined flange 6 Commissioning 13 Control 18 Corrective actions 24 Cover 6 Cover fastening 6 Crank handle Connection 6 Support 6 Electrical connection 9 Overview 6... - Page 28 ACTUATOR a product of the AUMA group AUMA Riester GmbH & Co. KG Aumastraße 1 79373 Muellheim, Germany Tel +49 7631 809 - 0 contact@rp-actuator.com Y009.691/003/en/2.23...
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