AUMA GK 10.2 Operation Instructions Manual
Multi-turn gearboxes bevel gearboxes
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Summary of Contents for AUMA GK 10.2
- Page 1 Multi-turn gearboxes Bevel gearboxes GK 10.2 – GK 40.2 Operation instructions...
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Page 2: Table Of Contents
Service ..........15 Spare parts list bevel gearboxes GK 10.2 – GK 25.2 ..... 16 Spare parts list bevel gearboxes GK 30.2 –... -
Page 3: Safety Instructions
Operation instructions Bevel gearboxes GK 10.2 – GK 40.2 Safety instructions AUMA bevel gearboxes GK 10.2 – GK 40.2 are used for the operation of Range of application valves (e.g. gate valves and globe valves). They are designed for manual operation as well as motor operation in conjunction with electric actuators. -
Page 4: Technical Data
Short-time duty S2 - 15 min (open-close duty) Intermittent duty S4 - 25 % (modulating duty) with the following maximum input speeds: GK 10.2 – GK 16.2 ≤ 45 rpm for 50 Hz GK 25.2 – GK 30.2 ≤ 11 rpm for 50 Hz Direction of rotation... - Page 5 Combinations with actuators SAExC at ambient temperatures > 40 °C with special sizing. Further information Reference documents Product description Bevel gearboxes GK 10.2 – GK 40.2 Dimension sheet GK 10.2 – GK 40.2 Technical data GK 10.2 – GK 40.2...
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Page 6: Transport, Storage And Packaging
Bevel gearboxes GK 10.2 – GK 40.2 Operation instructions Transport, storage and packaging Transport to place of installation in sturdy packing. Transport If mounted together with actuator: Attach ropes or hooks for the purpose of lifting by hoist only to the gearbox and not to the actuator. -
Page 7: Mounting Multi-Turn Actuators Sa/Sar
Operation instructions Bevel gearboxes GK 10.2 – GK 40.2 Mounting multi-turn actuators SA/SAR When bevel gearboxes and multi-turn actuators are supplied together, the mounting can be done in the factory up to gearbox size GK 16.2, if desired. For sizes GK 25.2 and larger, the mounting of gearboxes is performed as follows. - Page 8 Bevel gearboxes GK 10.2 – GK 40.2 Operation instructions Table 1: Bolts for mounting AUMA multi-turn actuators on bevel gearboxes Gearbox SA/SAR 07.5-F10/G0 SA/SAR 10.1-F10/G0 SA/SAR 14.1-F14/G½ Bolt Lock washer Pcs. Bolt Lock washer Pcs. Bolt Lock washer Pcs. M10 x 25...
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Page 9: Mounting To Valve
Operation instructions Bevel gearboxes GK 10.2 – GK 40.2 The gearboxes can be operated in any mounting position. Mounting to valve Prior to mounting, the gearbox must be checked for dam- age. Damaged parts must be replaced by original spare parts. - Page 10 Bevel gearboxes GK 10.2 – GK 40.2 Operation instructions Finish machining of stem nut (output drive type A): Figure 4 Output drive type A Plug sleeve 80.3 80.01/80.02 80.2 The output drive flange does not have to be removed from the gearbox.
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Page 11: Operation Of Valves
Operation instructions Bevel gearboxes GK 10.2 – GK 40.2 Operation of valves The max. output torque (refer to technical data, page 4 or name plate) refers to the peak values and should not be applied over the whole travel. Clockwise rotation at input shaft results in clockwise rotation at output drive For motor operation: Observe operation instructions pertaining to multi-turn actuator. -
Page 12: Enclosure Protection Ip 68
If submersed in other media, additional measures for corrosion protection may be necessary; please consult AUMA. Submersion in aggressive media, e.g. acids or alkaline solutions, is not permitted. AUMA gearboxes in enclosure protection IP 68 undergo a routine testing for Inspection tightness in the factory. -
Page 13: Maintenance
After commissioning, check gearbox for damage to paint finish. General references Do a thorough touch-up to prevent corrosion. Original paint in small quantities can be suppled by AUMA. AUMA gearboxes require only very little maintenance. To ensure that the gearbox is always ready to operate, we recommend –... -
Page 14: Change Of Grease
Bevel gearboxes GK 10.2 – GK 40.2 Operation instructions For gearboxes with multi-turn actuator: Remove multi-turn actuator. Change of grease Remove gearbox from valve: During this time, the valve/pipeline must not be under pres- sure! Mark position of the gearbox on the valve, loosen connecting bolts to the valve and remove the gearbox. -
Page 15: Disposal And Recycling
Bevel gearboxes GK 10.2 – GK 40.2 10. Disposal and recycling AUMA gearboxes have an extremely long lifetime. However, they have to be replaced at one point in time. Our gearboxes have a modular design and may therefore easily be disas- sembled, separated and sorted according to materials, i.e.:... -
Page 16: Spare Parts List Bevel Gearboxes Gk 10.2 - Gk 25.2
Bevel gearboxes GK 10.2 – GK 40.2 Operation instructions 12. Spare parts list bevel gearboxes GK 10.2 – GK 25.2... - Page 17 Note: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts may be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
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Page 18: Spare Parts List Bevel Gearboxes Gk 30.2 - Gk 40.2
Bevel gearboxes GK 10.2 – GK 40.2 Operation instructions 13. Spare parts list bevel gearboxes GK 30.2 – GK 40.2... - Page 19 Note: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts may be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
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Page 20: Declaration Of Conformity And Declaration Of Incorporation
Bevel gearboxes GK 10.2 – GK 40.2 Operation instructions 14. Declaration of Conformity and Declaration of Incorporation... -
Page 21: Index
Operation instructions Bevel gearboxes GK 10.2 – GK 40.2 Index Bolts for mounting multi-turn Maintenance 3,13 Technical data actuator Motor operation Transport Mounting multi-turn actuators Type of duty Mounting to valve Corrosion protection Output drive types Declaration of Conformity Output torques... -
Page 22: Addresses
AUMA worldwide AUMA Polska Sp. z o.o. Europe AUMA Automação do Brasil ltda. PL-41-310 Dabrowa Górnicza BR-Sao Paulo AUMA Riester GmbH & Co. KG Tel +48 32 26156 68 Tel +55 11 8114-6463 Plant Müllheim Tax +48 32 26148 23 bitzco@uao.com.br R.Ludzien@auma.com.pl... - Page 23 AUMA ACTUATORS (Singapore) Pte Ltd. Sunny Valves and Intertrade Corp. Ltd. SG-569551 Singapore TH-10120 Yannawa Bangkok Tel +65 6 4818750 Tel +66 2 2400656 Tax +65 6 4818269 Tax +66 2 2401095 sales@auma.com.sg sunnyvalves@inet.co.th www.auma.com.sg www.sunnyvalves.co.th/ AUMA Actuators Middle East W.L.L.
- Page 24 AUMA Riester GmbH & Co. KG P.O.Box 1362 D-79373 Müllheim Tel +49 7631 809 - 0 Fax+49 7631 809 - 1250 riester@auma.com www.auma.com Certificate Registration No. 12 100/104 4269 Y000.328/003/en/1.10 For detailed information on AUMA products refer to the Internet: www.auma.com...
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