AUMA GP 10.1 Operation Instructions Manual
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AUMA GP 10.1 Operation Instructions Manual

Multi-turn gearboxes
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Multi-turn gearboxes
GP 10.1
GP 30.1
Operation instructions
Assembly and commissioning

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Summary of Contents for AUMA GP 10.1

  • Page 1 Multi-turn gearboxes GP 10.1 GP 30.1 Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    Maintenance intervals 6.3. Disposal and recycling Technical data......................... 7.1. Technical data Multi-turn gearboxes Spare parts..........................8.1. Multi-turn gearboxes GP 10.1 GP 14.1 (2.4:1/3:1/4:1) 8.2. Multi-turn gearboxes GP 14.1 (4:1/8:1) 8.3. Multi-turn gearboxes GP 16.1 (4:1/8:1) 8.4. Multi-turn gearboxes GP 25.1 30.1(16:1)

  • Page 3: Safety Instructions

    GP 10.1 GP 30.1 Safety instructions Safety instructions 1.1. Basic information on safety Our products are designed and manufactured in compliance with recognised Standards/directives standards and directives. The end user or the contractor must ensure that all legal requirements, directives, guidelines, national regulations and recommendations with respect to assembly, electrical connection, commissioning and operation are met at the place of installation.

  • Page 4: Range Of Application

    Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn gearboxes are designed for the operation of industrial valves, e.g. gate valves and globe valves. Other applications require explicit (written) confirmation by the manufacturer.

  • Page 5: Identification

    GP 10.1 GP 30.1 Identification Identification 2.1. Name plate Figure 1: Arrangement of name plates Gearbox name plate Additional plate, e.g. KKS plate (Power Plant Classification System) Description of gearbox name plate Figure 2: Gearbox name plate (example GP 25.1)

  • Page 6: Short Description

    Mechanical conversion factor for actuator size determination: Factor Input torque = required valve torque (output torque)/factor When registered as authorised user, you may use our AUMA Assistant App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.

  • Page 7: Transport, Storage And Packaging

    Respect total weight of combination. Lifting via eyebolt is only permissible for the net weight of the gearbox. Figure 5: Example: Lifting the gearbox Eyebolt and hoist with lifting accessories are not included in the AUMA scope of Information delivery.

  • Page 8: Storage

    GP 10.1 GP 30.1 Transport, storage and packaging 3.2. Storage Danger of corrosion due to inappropriate storage! Store in a well-ventilated, dry room (maximum humidity 70 %). Protect against floor dampness by storage on a shelf or on a wooden pallet.

  • Page 9: Assembly

    GP 10.1 GP 30.1 Assembly Assembly 4.1. Mounting position The gearboxes described here can be operated without restriction in any mounting position. 4.2. Handwheel fitting Gearboxes designed for manual operation are supplied with a separate handwheel. Fitting is performed on site according to the description below.

  • Page 10: Input Mounting Flange: Mount

    8 : 1 G1/2 16 : 1 G1/2 Clean mounting faces, thoroughly degrease uncoated mounting surfaces. Assembly steps Figure 7: Mounting example, input mounting flange with AUMA multi-turn actuator Gearboxes Parallel pin Input mounting flange AUMA multi-turn actuator Mount parallel pin [2].

  • Page 11: Mount Gearbox To Valve

    Table 4: Tightening torques for screws (for mounting multi-turn actuator and input mounting flange) Threads Tightening torque [Nm] Strength class A2-80 Mount AUMA actuator in compliance with the operation instructions pertaining to the multi-turn actuator. 4.4. Mount gearbox to valve 4.4.1.
  • Page 12 GP 10.1 GP 30.1 Assembly Check if mounting flanges fit together. Check, if output drive of gearbox [2] matches the output drive of valve/valve shaft [2/3]. Apply a small quantity of grease to the valve shaft [3]. Fit gearbox [1].

  • Page 13: Commissioning

    GP 10.1 GP 30.1 Commissioning Commissioning 5.1. Seating via multi-turn actuator This chapter supplies basic information and instructions which should be considered in addition to the operation instructions of the multi-turn actuator. The valve manufacturer has to determine whether the valve is limit or torque seated.

  • Page 14: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).
  • Page 15 GP 10.1 GP 30.1 Servicing and maintenance Arrange for controlled waste disposal of the disassembled material or for sep- arate recycling according to materials. Observe the national regulations for waste disposal.

  • Page 16: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 7.1. Technical data Multi-turn gearboxes General information Coaxial planetary gearing for motor or manual operation of valves (e.g.
  • Page 17 AUMA silver-grey (similar to RAL 7037) Option: Available colours on request Lifetime AUMA multi-turn gearboxes meet or even exceed the lifetime requirements of EN 15714-2. Detailed in- formation can be provided on request. Housing Cast iron Special features for use in potentially explosive atmospheres in accordance with ATEX 2014/34/EU...
  • Page 18 GP 10.1 GP 30.1 Technical data Further information EU Directives ATEX Directive: (2014/34/EU) Machinery Directive: (2006/42/EC)

  • Page 19: Spare Parts

    GP 10.1 GP 30.1 Spare parts Spare parts 8.1. Multi-turn gearboxes GP 10.1 GP 14.1 (2.4:1/3:1/4:1)
  • Page 20 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 21: Multi-Turn Gearboxes Gp 14.1 (4:1/8:1)

    GP 10.1 GP 30.1 Spare parts 8.2. Multi-turn gearboxes GP 14.1 (4:1/8:1)
  • Page 22 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 23: Multi-Turn Gearboxes Gp 16.1 (4:1/8:1)

    GP 10.1 GP 30.1 Spare parts 8.3. Multi-turn gearboxes GP 16.1 (4:1/8:1)
  • Page 24 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 25: Multi-Turn Gearboxes Gp 25.1 30.1(16:1)

    GP 10.1 GP 30.1 Spare parts 8.4. Multi-turn gearboxes GP 25.1 30.1(16:1)
  • Page 26 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 27: Multi-Turn Gearboxes Gp 25.1 30.1 (4:1/8:1)

    GP 10.1 GP 30.1 Spare parts 8.5. Multi-turn gearboxes GP 25.1 30.1 (4:1/8:1)
  • Page 28 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 29 GP 10.1 GP 30.1...
  • Page 30 GP 10.1 GP 30.1...

  • Page 31: Index

    GP 10.1 GP 30.1 Index Index Qualification of staff Ambient temperature 5, 17, 17 Range of application Applications Recycling Assembly Reduction ratio 5, 6 Assistant App Replacing the seals ATEX 2014/34/EU AUMA Assistant App Safety instructions Safety instructions/warnings Commissioning 3, 13...
  • Page 32 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y006.889/003/en/1.21 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

Gp 14.1Gp 16.1Gp 25.1Gp 30.1

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