AUMA GS 315 Manual
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AUMA GS 315 Manual

AUMA GS 315 Manual

Part-turn gearboxes & primary reduction gearing
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Part-turn gearboxes
GS 315
GS 500
Primary reduction gearing
GZ 30.1
GZ 40.1
Operation instructions
Assembly and commissioning

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Table of Contents
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Summary of Contents for AUMA GS 315

  • Page 1 Part-turn gearboxes GS 315 GS 500 Primary reduction gearing GZ 30.1 GZ 40.1 Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    GS 315 GS 500 Table of contents GZ 30.1 GZ 40.1 Read operation instructions first. Observe safety instructions. These operation instructions are part of the product. Store operation instructions during product life. Pass on instructions to any subsequent user or owner of the product.
  • Page 3 GS 315 GS 500 GZ 30.1 GZ 40.1 Table of contents Spare parts..........................9.1. Part-turn gearboxes GS 315 GS 500 9.2. Primary reduction gearing for GS 315 GS 500 Index............................

  • Page 4: Safety Instructions

    GS 315 GS 500 Safety instructions GZ 30.1 GZ 40.1 Safety instructions 1.1. Basic information on safety Our products are designed and manufactured in compliance with recognised Standards/directives standards and directives. This is certified in a Declaration of Incorporation and an EU Declaration of Conformity.

  • Page 5: Range Of Application

    GZ 40.1 Safety instructions 1.2. Range of application AUMA part-turn gearboxes are designed for the operation of industrial valves, e.g. butterfly valves and ball valves. Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.:...
  • Page 6 GS 315 GS 500 Safety instructions GZ 30.1 GZ 40.1 Result of a process step Describes the result of a preceding process step.

  • Page 7: Identification

    2.1. Name plate Figure 1: Name plate arrangement Gearbox name plate Gearbox name plate Swing angle Figure 2: Gearbox name plate (example GS 315) Name of manufacturer Address of manufacturer Type designation - valve attachment (flange) Order number Serial number...
  • Page 8 Please always state this number for any product inquiries. On the Internet at http://www.auma.com > Service & Support > myAUMA, we offer a service allowing authorised users to download order-related documents such as wiring diagrams and technical data (both in German and English), inspection certificate and the operation instructions when entering the order number.

  • Page 9: Short Description

    GS 315 GS 500 GZ 30.1 GZ 40.1 Identification Versions: Worm shaft position and direction of rotation of output drive GS 315 GS 500 Description of the four different versions (view on housing cover): Initials Direction of rotation at input shaft...

  • Page 10: Transport And Storage

    Perform lift trial at low height to eliminate any potential danger e.g. by tilting. General notes Actuators for worm gearboxes GS 315 GS 500 are always supplied separately when leaving the factory and must be transported and lifted separately. For further information, refer to operation instructions pertaining to actuator.
  • Page 11 Horizontal suspension Vertical suspension GS 315 only In addition, GS 315 can also be vertically lifted using a combination of an eyebolt with a round sling. This type of suspension is only permitted for GS 315 type gearboxes without primary reduction gearing. Suspension using an eyebolt without round sling is not permitted.

  • Page 12: Storage

    GZ 40.1 Table 1: Gearbox weight with coupling (without bore), grease filling in the gear housing and the smallest flange size Type Weight [kg] GS 315 GS 315/GZ 30.1 GS 400 GS 400/GZ 35.1 1,100 GS 500 1,800 GS 500/GZ 40.1 2,000 GS 500/GZ 16.1 + GZ 40.1...

  • Page 13: Assembly

    GS 315 GS 500 GZ 30.1 GZ 40.1 Assembly Assembly 4.1. Mounting position The product described in this document can be operated without restriction in any mounting position. Damage due to radial forces! Risk of gear damage for applications requiring transmission of radial forces to the input shaft.

  • Page 14: Mounting Positions Multi-Turn Actuators With Part-Turn Gearboxes

    Screws to actuator Screws are included in the scope of delivery of the gearbox for mounting AUMA multi-turn actuators. When mounting other actuators, the screws might be either too long or too short (insufficient reach of screws).

  • Page 15: Mount Input Mounting Flange

    Reduction ratio Input shaft Input mounting flange for mounting multi-turn actuators [mm] EN ISO 5210 DIN 3210 GS 315 53:1 GS 315/GZ 30.1 - 4:1 212:1 GS 315/GZ 30.1 - 8:1 424:1 30/40 G1/2 GS 315/GZ 30.1 - 16:1 848:1...
  • Page 16 Fasten screws crosswise to a torque according to table. Table 3: Tightening torques for screws (for mounting multi-turn actuator and input mounting flange) Threads Tightening torque [Nm] Strength class A4-80 1,422 2,481 Mount AUMA actuator in compliance with the operation instructions pertaining to the multi-turn actuator.

  • Page 17: Mount Gearbox To Valve

    GS 315 GS 500 GZ 30.1 GZ 40.1 Assembly 4.4. Mount gearbox to valve 4.4.1. Overview on coupling variants Design Figure 10: Valve attachment via coupling Bore with keyway Square bore Bore with two-flats For valve attachments according to EN ISO 5211...
  • Page 18 GS 315 GS 500 Assembly GZ 30.1 GZ 40.1 Place coupling [1] onto valve shaft [2] and secure against axial slipping by using a grub screw [3] or a clamping washer. Thereby, ensure that dimensions X, Y or L are observed (refer to figure and table <Mounting positions for coupling>).
  • Page 19 GS 315 GS 500 GZ 30.1 GZ 40.1 Assembly Information Experience showed that it is difficult to fasten screws or nuts of size M30 or larger at defined torques. There is a risk that the worm gearbox might shift radially with regard to the valve mounting flange.To improve adhesion between valve and gearbox...

  • Page 20: Indications

    GS 315 GS 500 Indications GZ 30.1 GZ 40.1 Indications 5.1. Mechanical position indicator/running indication Figure 14: Mechanical position indicator Housing cover Pointer cover Indicator mark Symbol for position OPEN Symbol for position CLOSED Mechanical position indicator: Properties Used as running indication...

  • Page 21: Commissioning

    GS 315 GS 500 GZ 30.1 GZ 40.1 Commissioning Commissioning 6.1. End stops in gearbox The internal end stops limit the swing angle. They protect the valve against overload. End stop setting is performed by the valve manufacturer prior to installing the valve into the pipework.

  • Page 22: Set End Position Open (Butterfly Valves) Or Modify Swing Angle At Gearbox

    GS 315 GS 500 Commissioning GZ 30.1 GZ 40.1 Turn end stop [2] after reaching the CLOSED position using ring spanner clockwise until stop. With mounted multi-turn actuator (not required for manual operation): Turn end stop [2] counterclockwise by 1/4 turn.
  • Page 23 GS 315 GS 500 GZ 30.1 GZ 40.1 Commissioning Figure 17: End stop (figure shows size 315) Screw Protective cap Screws for clamping nut Clamping nut End stop nut Pair of safety wedge discs (for OPEN and CLOSED) Travelling nut Remove all four screws [1] and pull off protective cap [2].

  • Page 24: Seating In End Positions Via Multi-Turn Actuator

    End position seating must be set in compliance with the operating instructions pertaining to the multi-turn actuator. Part-turn gearboxes of GS 315 GS 500 type are supplied separately from the actuator. End stop setting of gearbox and setting of limit and torque switches must be performed by the valve manufacturer or at the latest on site by special- ised staff.
  • Page 25 GS 315 GS 500 GZ 30.1 GZ 40.1 Commissioning Move valve to end position OPEN and check setting. End position OPEN The setting is correct if the mark aligns with the symbol OPEN.

  • Page 26: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).
  • Page 27 GS 315 GS 500 GZ 30.1 GZ 40.1 Servicing and maintenance The following generally applies: Greases and oils are hazardous to water and must not be released into the environment. Arrange for controlled waste disposal of the disassembled material or for sep- arate recycling according to materials.

  • Page 28: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 8.1. Technical data Part-turn gearboxes Features and functions...
  • Page 29 GS 315 GS 500 GZ 30.1 GZ 40.1 Technical data Operation Motor operation With electric multi-turn actuator, directly or through VZ/GZ primary reduction gearing Input mounting flanges for multi-turn actuator (refer to table page 2) Manual operation Available handwheel diameters (according to EN 12570), selection according to output torque:...
  • Page 30 EN ISO 80079-37:2016-12 Type of duty Standard: Maximum 3 cycles (OPEN - CLOSE - OPEN) in accordance with AUMA load spectrum (90° part-turn movement) and maximum permissible input speeds or with mean constant (open-close duty, with worm wheel output torques according to technical data.
  • Page 31 GS 315 GS 500 GZ 30.1 GZ 40.1 Spare parts Spare parts 9.1. Part-turn gearboxes GS 315 GS 500...
  • Page 32 GZ 40.1 Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 33 GS 315 GS 500 GZ 30.1 GZ 40.1 Spare parts 9.2. Primary reduction gearing for GS 315 GS 500...
  • Page 34 GZ 40.1 Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 35 GS 315 GS 500 GZ 30.1 GZ 40.1 Index Index Operation 4, 29 Order number 7, 8 Output torque Ambient temperature 7, 30, 30, 30 Applications Assembly Paint Assistant App Pointer cover 20, 24 ATEX 2014/34/EU Position indication AUMA Assistant App...
  • Page 36 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y000.003/003/en/1.20 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

Gs 315/gz 30.1Gs 400Gs 400/gz 35.1Gs 500Gs 500/gz 40.1Gs 500/gz 16.1 + gz 40.1

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