AUMA GP 14.1 Operation Instructions Manual
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AUMA GP 14.1 Operation Instructions Manual

AUMA GP 14.1 Operation Instructions Manual

Multi-turn gearboxes
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Multi-turn gearboxes
GP 10.1
GP 30.1
Operation instructions
Assembly, commissioning

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Summary of Contents for AUMA GP 14.1

  • Page 1 Multi-turn gearboxes GP 10.1 GP 30.1 Operation instructions Assembly, commissioning...

  • Page 2: Table Of Contents

    Disposal and recycling Technical data......................... 7.1. Technical data Multi-turn gearboxes Spare parts..........................8.1. Multi-turn gearboxes GP 10.1 (4:1/8:1) 8.2. Multi-turn gearboxes GP 14.1 (4:1/8:1) 8.3. Multi-turn gearboxes GP 16.1 (4:1/8:1) 8.4. Drehgetriebe GP 25.1 (4:1/8:1/16:1) 8.5. Drehgetriebe GP 30.1 (4:1/8:1/16:1)
  • Page 3 GP 10.1 GP 30.1 Table of contents Certificates..........................9.1. Declaration of Incorporation and EU Declaration of Conformity Index............................Addresses..........................

  • Page 4: Safety Instructions

    Any device modification requires prior consent of the manufacturer. 1.2. Range of application AUMA multi-turn gearboxes are designed for the operation of industrial valves, e.g. gate valves and globe valves. Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.:...

  • Page 5: Warnings And Notes

    GP 10.1 GP 30.1 Safety instructions Lifting appliances according to EN 14502 Passenger lifts according to DIN 15306 and 15309 Service lifts according to EN 81-1/A1 Escalators Continuous duty Potentially explosive atmospheres Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use. Observance of these operation instructions is considered as part of the device's designated use.
  • Page 6 GP 10.1 GP 30.1 Safety instructions < > Reference to other sections Terms in brackets shown above refer to other sections of the document which provide further information on this topic. These terms are either listed in the index, a heading or in the table of contents and may easily be located.

  • Page 7: Identification

    GP 10.1 GP 30.1 Identification Identification 2.1. Name plate Figure 1: Arrangement of name plates Gearbox name plate Additional plate, e.g. KKS plate (Power Plant Classification System) Description of gearbox name plate Figure 2: Gearbox name plate (example GP 25.1) Name of manufacturer Address of manufacturer Type designation - valve attachment (flange)

  • Page 8: Short Description

    Mechanical conversion factor for actuator size determination: Input torque = required valve torque (output torque)/factor When registered as authorised user, you may use the AUMA Support App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.

  • Page 9: Transport, Storage And Packaging

    Fix ropes or hooks to gearbox using available eyebolts only. Respect total weight of combination (gearbox, primary reduction gearing, actu- ator). Table 2: Weights Type [kg] GP 10.1 GP 14.1 GP 16.1 19.5 GP 25.1 GP 30.1 (4:1/8:1) 63.5 GP 30.1 (16:1) 75.5 3.2.

  • Page 10: Assembly

    GP 10.1 GP 30.1 Assembly Assembly 4.1. Mounting position The gearboxes described here can be operated without restriction in any mounting position. 4.2. Handwheel fitting Gearboxes designed for manual operation are supplied with a separate handwheel. Fitting is performed on site according to the description below. Figure 5: Handwheel Retaining ring for input shaft (partly required) Gear input shaft...

  • Page 11: Input Mounting Flange: Mount

    8 : 1 G1/2 16 : 1 G1/2 Assembly steps Clean mounting faces, thoroughly degrease uncoated mounting surfaces. Figure 6: Mounting example, input mounting flange with AUMA multi-turn actuator Gearboxes Parallel pin Input mounting flange AUMA multi-turn actuator Mount parallel pin [2].

  • Page 12: Gearbox To Valve: Mount

    Table 4: Tightening torques for screws (for mounting multi-turn actuator and input mounting flange) Threads Tightening torque [Nm] Strength class A2-80 Mount AUMA actuator in compliance with the operation instructions pertaining to the multi-turn actuator. 4.4. Gearbox to valve: mount 4.4.1.
  • Page 13 GP 10.1 GP 30.1 Assembly Check if mounting flanges fit together. Check, if output drive of gearbox [2] matches the output drive of valve/valve shaft [2/3]. Apply a small quantity of grease to the valve shaft [3]. Fit gearbox [1]. Information: Ensure that the spigot fits uniformly in the recess and that the mounting faces are in complete contact.

  • Page 14: Commissioning

    GP 10.1 GP 30.1 Commissioning Commissioning 5.1. Seating via multi-turn actuator This chapter supplies basic information and instructions which should be considered in addition to the operation instructions of the multi-turn actuator. The valve manufacturer has to determine whether the valve is limit or torque seated.

  • Page 15: Servicing And Maintenance

    Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>...

  • Page 16: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 7.1. Technical data Multi-turn gearboxes Valve Gearboxes Max.
  • Page 17 Standard: AUMA silver-grey (similar to RAL 7037) Option: Available colours on request Lifetime AUMA multi-turn gearboxes meet or even exceed the lifetime requirements of EN 15714-2. Detailed in- formation can be provided on request. Housing Cast iron Further information EU Directives...

  • Page 18: Spare Parts

    GP 10.1 GP 30.1 Spare parts Spare parts 8.1. Multi-turn gearboxes GP 10.1 (4:1/8:1)
  • Page 19 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 20: Multi-Turn Gearboxes Gp 14.1 (4:1/8:1)

    GP 10.1 GP 30.1 Spare parts 8.2. Multi-turn gearboxes GP 14.1 (4:1/8:1)
  • Page 21 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 22: Multi-Turn Gearboxes Gp 16.1 (4:1/8:1)

    GP 10.1 GP 30.1 Spare parts 8.3. Multi-turn gearboxes GP 16.1 (4:1/8:1)
  • Page 23 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 24: Drehgetriebe Gp 25.1 (4:1/8:1/16:1)

    GP 10.1 GP 30.1 Spare parts 8.4. Drehgetriebe GP 25.1 (4:1/8:1/16:1)
  • Page 25 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 26: Drehgetriebe Gp 30.1 (4:1/8:1/16:1)

    GP 10.1 GP 30.1 Spare parts 8.5. Drehgetriebe GP 30.1 (4:1/8:1/16:1)
  • Page 27 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 28: Certificates

    GP 10.1 GP 30.1 Certificates Certificates 9.1. Declaration of Incorporation and EU Declaration of Conformity...

  • Page 29: Index

    GP 10.1 GP 30.1 Index Index Range of application Recycling Reduction ratio 7, 8 Ambient temperature 7, 17 Replacing the seals Applications Assembly Safety instructions Safety instructions/warnings Certificates Seating Commissioning 4, 14 Serial number 7, 8 Corrosion protection 9, 17 Service Servicing Size...
  • Page 30 IBEROPLAN S.A. AUMA Polska Sp. z o.o. ES 28027 Madrid PL 41-219 Sosnowiec Tel +34 91 3717130 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG iberoplan@iberoplan.com biuro@auma.com.pl www.auma.com.pl Plant Müllheim AUMA Finland Oy DE 79373 Müllheim FI 02230 Espoo AUMA-LUSA Representative Office, Lda.
  • Page 31 AUMA worldwide AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036 aumasa@mweb.co.za...
  • Page 32 AUMA Riester GmbH & Co. KG P.O.Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y006.889/003/en/1.15 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

Gp 10.1Gp 25.1Gp 30.1Gp 16.1

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