AUMA FQMEx 05.1 Operation Manual
  1. Manuals
  2. Brands
  3. AUMA Manuals
  4. Industrial Equipment
  5. FQMEx 05.1
  6. Operation manual

AUMA FQMEx 05.1 Operation Manual

Fail safe unit
Hide thumbs Also See for FQMEx 05.1:
Table of Contents

Advertisement

Quick Links

Download this manual
Fail safe unit
FQMEx 05.1
FQMEx 12.1
FM version (Class/Division System)
Operation manual
Assembly, operation, commissioning

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FQMEx 05.1 and is the answer not in the manual?

Questions and answers

Related Manuals for AUMA FQMEx 05.1

Summary of Contents for AUMA FQMEx 05.1

  • Page 1 Fail safe unit FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Operation manual Assembly, operation, commissioning...

  • Page 2: Table Of Contents

    FQMEx 05.1 FQMEx 12.1 Table of contents FM version (Class/Division System) Read operation manual first. Observe safety instructions. This operation manual is part of the product. Store operation manual during product life. Pass on manual to any subsequent user or owner of the product.
  • Page 3 FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Table of contents Fail safe operation and standard operation................. Indications..........................8.1. Indications on display 8.1.1. Indications during and after initialization 8.1.2. Indications during fail safe operation 8.2. Indication lights of local controls 8.2.1.

  • Page 4: Fm Version (Class/Division System)

    1.2. Range of application The FQM fail safe unit is designed for emergency operation of industrial valves, e.g. globe valves, butterfly valves, and ball valves. The unit is operated in combination with an AUMA part-turn actuator.

  • Page 5: Warnings And Notes

    FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Safety instructions Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.: Buried service Continuous submersion (observe enclosure protection) Radiation exposed areas in nuclear power plants pulling loads (such as shutter weirs, fish-belly flap gate, and sluice gates, etc.)

  • Page 6: Safety Instructions For The Handwheel

    FQMEx 05.1 FQMEx 12.1 Safety instructions FM version (Class/Division System) 1.5. Safety instructions for the handwheel Turning handwheel at actuator following a fail safe operation! Risk of hand injury for handwheels equipped with ball handle. Following a fail safe operation, do NOT activate manual operation.

  • Page 7: Identification

    FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Identification Identification 2.1. Name tag Figure 1: Arrangement of name tags Fail safe unit name tag Additional tag, e.g. KKS tag (Power Plant Classification System) Approval plate for explosion-proof version Actuator name tag...
  • Page 8 Please always state this number for any product inquiries. On the Internet at http://www.auma.com> Service >Support >myAUMA, we offer a service allowing authorized users to download order-related documents such as wiring diagrams and technical data (both in German and English), inspection certificate...

  • Page 9: Short Description

    For standard valve operation, the FQM fail safe unit is combined with an AUMA SQ part-turn actuator.The required torque is transmitted directly from the actuator through the fail safe unit to the valve.

  • Page 10: Transport, Storage And Packaging

    FQMEx 05.1 FQMEx 12.1 Transport, storage and packaging FM version (Class/Division System) Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Hovering load! Death or serious injury. Do NOT stand below hovering load. Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT to handwheel.

  • Page 11: Storage

    FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Transport, storage and packaging 3.2. Storage Corrosion due to inappropriate storage! Store in a well-ventilated, dry room (maximum humidity 70 %). Protect against floor dampness by storage on a shelf or on a wooden pallet.

  • Page 12: Assembly

    To compensate for vibration, we recommend using additional all-metal dampers as available with Stop-Choc ®. AUMA offers an own support. The support is fixed at the output drive flange using Support by AUMA suitable fastening clamps. It includes all-metal dampers to compensate for vibration.

  • Page 13: Actuators For Fail Safe Units

    4.2. Actuators for fail safe units An AUMA actuator with AUMA actuator controls are required to operate the valve via fail safe unit. On delivery, the actuator is already mounted to the fail safe unit. The actuator is exactly aligned with regard to the fail safe unit to ensure safe Information unit function.

  • Page 14: Overview On Coupling Variants

    FQMEx 05.1 FQMEx 12.1 Assembly FM version (Class/Division System) 4.3.1. Overview on coupling variants Design Figure 8: Valve attachment via coupling Bore with keyway Square bore Two-flat Application For valves with connections according to MSS SP 101 [EN ISO 5211] For rotating, non-rising valve stem 4.3.1.1.
  • Page 15 FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Assembly Place coupling [1] onto valve shaft [2] and secure against axial slipping by using a grub screw [3] or a washer and a screw [4]. Thereby, ensure that dimensions X, Y or L are observed (refer to figure and table <Mounting positions for cou- pling>).
  • Page 16 FQMEx 05.1 FQMEx 12.1 Assembly FM version (Class/Division System) Place fail safe unit onto valve coupling and make sure that the screws match the bores provided. For CW version, the FQM bores [ ] should overlap the bores of the valve flange [ ] rather in clockwise direction.
  • Page 17 FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Assembly Should the bores for the screws not align: Remove screw plug and slightly unfasten setting screw [1] for end stop OPEN/CLOSED at fail safe unit counterclockwise until bores [ ] line up.

  • Page 18: Electrical Connection

    It can also plan be requested from AUMA (state order number, refer to name tag) or downloaded directly from the Internet (http://www.auma.com). For short-circuit protection and for disconnecting from the mains, fuses and disconnect Protection on site switches have to be provided by the customer.

  • Page 19: Connect Cables With Kes Type Electrical Connection

    FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Electrical connection 5.3.1. Connect cables with KES type electrical connection 5.3.1.1. Open terminal compartment Figure 13: Open terminal compartment Cover Screws for cover O-ring Blanking plug Cable gland (example) Connection frame Ignition of potentially explosive atmospheres caused by sparks! Risk of death or serious injury! Before opening, ensure that there is no explosive gas and no voltage.

  • Page 20: 5.3.1.2. Cable Connection

    FQMEx 05.1 FQMEx 12.1 Electrical connection FM version (Class/Division System) 5.3.1.2. Cable connection Table 8: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts (U, V, W) max. 10 mm² (flexible or solid) 1.3 ft- lb [1.5 1.8 Nm]...

  • Page 21: 5.3.1.3. Terminal Compartment: Close

    FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Electrical connection Connect equipotential earth bonding at external earth connection for equipoten- tial compensation (U-bracket with symbol Figure 16: External earth connection Table 9: Terminal cross sections and PE connection tightening torques...

  • Page 22: Initialization

    FQMEx 05.1 FQMEx 12.1 Electrical connection FM version (Class/Division System) Flameproof enclosure, risk of explosion! Risk of death or serious injury! Handle cover and housing parts with care. Joint surfaces must not be damaged or soiled in any way. Do not jam cover during fitting.

  • Page 23: Commissioning

    Commissioning 6.1. End stops in part-turn actuator Within the AUMA SQ actuator, there are no end stops available or adjustable. The end stops of the fail safe unit exclusively limit the swing angle. 6.2. End stops in the fail safe unit...

  • Page 24: End Stop Closed: Set

    FQMEx 05.1 FQMEx 12.1 Commissioning FM version (Class/Division System) Recommendation for safety function Fail safe CLOSE: → Set first end stop CLOSED with symbol. Recommendation for safety function Fail safe OPEN: → Set first end stop OPEN with symbol. 6.2.1.
  • Page 25 FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Commissioning The limit switches within the actuator are set when setting the end stops within the fail safe unit and do NOT have to be set separately.

  • Page 26: Fail Safe Operation And Standard Operation

    4) can be selected via FS speed configuration input (refer to wiring diagram). We recommend contacting the AUMA Service prior to modifying the operating time for a safe fail operation. After fail safe operation Turning handwheel at actuator following a fail safe operation! Risk of hand injury for handwheels equipped with ball handle.

  • Page 27: Indications

    FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Indications Indications 8.1. Indications on display The indications described hereafter exclusively apply to the functions of the fail safe unit. For further indications of actuator controls, refer to the operation manual pertaining to the actuator or to the Manual (Operation and setting) pertaining to actuator controls.

  • Page 28: Indication Lights Of Local Controls

    FQMEx 05.1 FQMEx 12.1 Indications FM version (Class/Division System) If a fail safe operation is triggered by ESD signal failure, the display of actuator FQM active controls indicates the following message in status indication S0001: FQM active Figure 22: Example FQM active = fail safe unit operates to defined end position 8.2.

  • Page 29: Signals (Output Signals)

    FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Signals (output signals) Signals (output signals) 9.1. Status signals via output contacts (digital outputs) Output contacts within actuator controls are used to send status signals (e.g. reaching the end positions, selector switch position, failures ...) as binary signals from actuator controls e.g.

  • Page 30: Servicing And Maintenance

    Therefore, we recommend contacting our Service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).

  • Page 31: Technical Data

    This technical data sheet can be downloaded from the Internet in both German and English at http://www.auma.com (please state the order number [commission number]). 11.1. Technical data Fail safe unit Type Fail safe operation in s/90°...
  • Page 32 FM version (Class/Division System) Service conditions Color Standard: AUMA silver-gray (similar to RAL 7037) Option: Other colors available on request Lifetime AUMA fail safe units meet or exceed the lifetime requirements of EN 15714-2. Detailed information can be provided on request.
  • Page 33 FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System)
  • Page 34 FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System)

  • Page 35: Index

    FQMEx 05.1 FQMEx 12.1 FM version (Class/Division System) Index Index Packaging Production, year Protection on site Ambient temperature 7, 31 Protective measures Applications Approval plate Assembly Qualification of staff Commissioning 4, 23 Range of application Control Corrosion protection 11, 31...
  • Page 36 AUMA Actuators, Inc. 100 Southpointe Blvd USA Canonsburg PA 15317 Tel +1 724-743-2862 Fax +1 724-743-4711 mailbox@auma-usa.com www.auma-usa.com Y008.077/065/us/1.22 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

Fqmex 07.1Fqmex 10.1Fqmex 12.1

Table of Contents