AUMA FQM Operation Instructions Manual
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AUMA FQM Operation Instructions Manual

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Fail safe unit
FQM 05.1
FQM 12.1
FQMEx 05.1
FQMEx 12.1
Operation instructions
Assembly and commissioning

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  • Page 1 Fail safe unit FQM 05.1 FQM 12.1 FQMEx 05.1 FQMEx 12.1 Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Table of contents Read operation instructions first. Observe safety instructions. These operation instructions are part of the product. Store operation instructions during product life. Pass on instructions to any subsequent user or owner of the product.
  • Page 3 FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Table of contents Fail safe operation and standard operation................. Indications..........................8.1. Indications on display 8.1.1. Indications during and after initialisation 8.1.2. Indications during fail safe operation 8.2. Indication lights of local controls 8.2.1.

  • Page 4: Safety Instructions

    FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Safety instructions Safety instructions 1.1. Basic information on safety Our products are designed and manufactured in compliance with recognised Standards/directives standards and directives. This is certified in a Declaration of Incorporation and an EU Declaration of Conformity.

  • Page 5: Range Of Application

    1.2. Range of application The FQM fail safe unit is designed for emergency operation of industrial valves, e.g. globe valves, butterfly valves, and ball valves. The unit is operated in combination with an AUMA part-turn actuator.

  • Page 6: Safety Instructions For The Handwheel

    This means, for all interventions, the push button at the actuator handwheel must NOT be pressed prior to initialisation. Successful initialisation is indicated with FQM FS ready on the actuator display. The Information symbol is displayed in the status bar (top). Further information on initialisation: ➭...

  • Page 7: Identification

    FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Identification Identification 2.1. Name plate Figure 1: Arrangement of name plates Fail safe unit name plate Additional plate, e.g. KKS plate (Power Plant Classification System) Explosion protection approval plate Actuator name plate...
  • Page 8 Ex marking Type and size These instructions apply to the following devices types and sizes: Fail safe unit of FQM type, sizes 05.1, 07.1, 10.1, 12.1 Fail safe unit of FQMEx type, sizes 05.1, 07.1, 10.1, 12.1 Ex marking Table 1:...

  • Page 9: Short Description

    Year of manufacture ; 18 = 2018 WQ12345 Internal number for unambiguous product identification Direction of rotation of FQM output drive shaft or the driven valve shaft when safety FQM fail safe direction function is triggered. CW = Clockwise rotation...

  • Page 10: Transport, Storage And Packaging

    Check eyebolts for tight seat in housing (verify reach of the screws). Observe manufacturer specifications for fixing lifting straps and round slings. Heed total weight of arrangement. Figure 6: Example, fixing FQM 07.1 with actuator and actuator actuator controls Table 4: Weights for fail safe unit Type approx.

  • Page 11: Storage

    FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Transport, storage and packaging Table 5: Weights for actuators and actuator controls Type approx. [kg] Part-turn actuator SQ 05.2/SQEx 05.2 21/29 SQ 07.2/SQEx 07.2 21/29 SQ 10.2/SQEx 10.2 26/34 SQ 12.2/SQEx 12.2...

  • Page 12: Assembly

    To compensate for vibration, we recommend using additional all-metal cushions as available with Stop-Choc ®. AUMA offers an own support. The support is fixed at the output drive flange using Support by AUMA suitable fastening clamps. It includes all-metal dampers to compensate for vibration.

  • Page 13: Actuators For Fail Safe Units

    4.2. Actuators for fail safe units An AUMA actuator with integral controls combination is required to operate the valve via fail safe unit. On delivery, the actuator is already mounted to the fail safe unit. Assembly of disassembly of actuators should only be performed by the AUMA Information Service.
  • Page 14 FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Assembly Place coupling [1] onto valve shaft [2] and secure against axial slipping by using a grub screw [3] or a washer and a screw [4]. Thereby, ensure that dimensions X, Y or L are observed (refer to figure and table <Mounting positions for coup- ling>).
  • Page 15 Place fail safe unit onto valve coupling and make sure that the screws match the bores provided. For CW version, the FQM bores [ ] should overlap the bores of the valve flange [ ] rather in clockwise direction. Figure 12: Place FQM on valve coupling (CW version)
  • Page 16 Now, re-place the valve onto the fail safe unit and mount to the valve as de- scribed in the present chapter. When mounting the fail safe unit onto the valve coupling, select splines as to ensure that bores of the screws for the FQM and the valve flange are as close as possible.

  • Page 17: Electrical Connection

    Electrical connection for fail safe unit On delivery, the electrical connection of the fail safe unit is already equipped with the power supply cable for FQM and the signal cable for actuator controls. The tripping signal ( ) for a fail safe operation as well as direct feedbacks (e.g.

  • Page 18: Kp/Kph Electrical Connection

    FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Electrical connection 5.3.1. KP/KPH electrical connection 5.3.1.1. Terminal compartment: open Figure 14: Open terminal compartment Cover (figure shows KP version) Screws for cover O-ring Reducing socket Cable gland Flameproof frame Electric shock due to presence of hazardous voltage! Failure to observe this warning results in death or serious injury.

  • Page 19: Cable Connection

    FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Electrical connection 5.3.1.2. Cable connection Table 8: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts (U1, V1, W1) With small clamp washers: 1.1 Nm 4.0 mm...

  • Page 20: Terminal Compartment: Close

    FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Electrical connection 5.3.1.3. Terminal compartment: close Figure 17: Close terminal compartment Cover (figure shows KP version) Screws for cover O-ring Cable gland Flameproof frame Clean sealing faces of cover [1] and frame [5].

  • Page 21: S/Sh Electrical Connection (Auma Plug/Socket Connector)

    FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Electrical connection 5.3.2. S/SH electrical connection (AUMA plug/socket connector) 5.3.2.1. Terminal compartment: open Figure 18: Open terminal compartment Cover (figure shows S version) Screws for cover O-ring Screws for socket carrier...

  • Page 22: Cable Connection

    FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Electrical connection 5.3.2.2. Cable connection Table 10: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts 6 mm (flexible) 1.5 Nm (U1, V1, W1, U2, V2, W2)

  • Page 23: Terminal Compartment: Close

    FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Electrical connection 5.3.2.3. Terminal compartment: close Short-circuit due to pinching of cables! Risk of electric shock and functional failures. Carefully fit socket carrier to avoid pinching the cables. Insert the socket carrier [5] into the cover [1] and fasten with screws [4].

  • Page 24: Commissioning

    FQM fail safe unit are in the same position as the valve. Clicking noises during initialisation or the fail safe operation are normal and do Information not represent a fault.

  • Page 25: End Stops In The Fail Safe Unit

    ΔT = 1 mm ≈ 1.0° (one turn at setting screw ≈ 1.5°) FQM end stops limit the swing angle. They are used as limit switches and protect the valve in the event of a fail safe operation. No end stops are provided within the AUMA part-turn actuator when combined with an FQM.

  • Page 26: End Stop Closed: Set

    CLOSE. The end position CLOSED is correctly set, if the end position switch signals that the FQM has reached end position CLOSED: Signal FQM end pos. CL; or is illuminated. Check O-ring in screw plug and replace if damaged. Fasten and tighten screw plug next to symbol.
  • Page 27 FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Commissioning In standard operation, the ESD signal (+24 V DC) must be applied at input (refer Information to wiring diagram). The valve can be operated via the actuator (handwheel) or via...

  • Page 28: Fail Safe Operation And Standard Operation

    FS speed configuration (refer to wiring diagram) (level 1 level 4). We recommend contacting the AUMA Service prior to modifying the operating time for a safe fail operation. After a fail safe operation Turning handwheel at actuator following a fail safe operation! Risk of hand injury for handwheels equipped with ball handle.

  • Page 29: Indications

    (top), the symbol is displayed, i.e. the constant force spring is wound, the FQM is ready for fail safe operation. At the same time, the display indicates the actuator position as figure (default setting %). For valve operation, the actuator is now ready to operate in standard mode.

  • Page 30: Indication Lights Of Local Controls

    Indication light 1 (left) M0093 Indicat. light 5 (right) M0097 Possible setting values for fail safe function: The constant force spring is wound, the FQM is ready for fail safe operation. FQM FS ready FQM FS-ESD request Fail safe function of FQM (fail safe) is requested (ESD requested).

  • Page 31: Signals (Output Signals)

    Signal DOUT 1 M0109 Signal DOUT 12 Possible setting values for fail safe function: The constant force spring is wound, the FQM is ready for fail safe operation. FQM FS ready FQM FS-ESD request Fail safe function of FQM (fail safe) is requested (ESD requested).

  • Page 32: Technical Data

    Features and functions Type of duty Standard: FQM: Short-time duty S2 - 15 min, classes A and B according to EN 15714-2 Option: FQMR: Intermittent duty S4 - 25 %, class C according to EN 15714-2 (not available in SIL version)
  • Page 33 Available colours on request Lifetime 500 fail safe operations (ESD cycles) AUMA fail safe units meet or even exceed the lifetime requirements of EN 15714-2 in motor operation. Detailed information can be provided on request. Special features for use in potentially explosive atmospheres...

  • Page 34: Index

    FQM 05.1 FQM 12.1 / FQMEx 05.1 FQMEx 12.1 Index Index Name plate Ambient temperature 7, 32 Operating time Applications Operation Approval plate Order number 7, 8 Assembly Output signals Assistant App AUMA Assistant App Packaging Pollution degree Certificates Protection on site...
  • Page 36 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y009.179/003/en/2.21 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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Fqmex

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