Aksa AAP 4200 DE User Manual

Aksa AAP 4200 DE User Manual

Diesel generating sets

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AAP 4200 DE

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Summary of Contents for Aksa AAP 4200 DE

  • Page 1 AAP 4200 DE...
  • Page 2 AKSA GENERATOR AKSA POWER PORTABLE SERIES USER MANUAL PLEASE READ THIS MANUAL CAREFULLY; IT CONTAINS IMPORTANT SAFETY INFORMATION DİZEL JENERATÖR / DIESEL GENERATOR AAP 4200 DE İTHALATÇI FİRMA / IMPORTER COMPANY AKSA JENERATÖR SAN. A.Ş. Gülbahar Caddesi 1. Sokak 34212 No:2 Güneşli / İstanbul...
  • Page 4 PREFACE PREFACE Thank you for purchasing products from our company. The manuals will help you to operate and maintain the machines rightly. Please make sure to read the manuals carefully before the operating the machines. Then the generators can work in the best condition and prolong the life.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS Chapter 1 Technical Specifications and Data…………………. 1-1 Technical specifications and data……………………………………1 1-2 Basic operating parameters…………………………………………..2 1-3 General dimensions and overview of the generators………………2 1-4 Parts name and control panel………………………………………….3 Chapter 2 Operating the Diesel Generator ………………………..4 2-1 Main points of safety during operation of the generator…………..4 2-2 Preparation before operation…………………………………………5...
  • Page 6: Chapter 1 Technical Specifications And Data

    TECHNICAL SPECIFICATIONS AND DATA CHAPTER 1 TECHNICAL SPECIFICATIONS AND DATA 1-1 Technical specifications and data Single-cylinder diesel generator Type Item AAP 4200 DE Kind Single phase Frequency(Hz) Max power (KVA) Rated power (KVA) 220V,230V,240V,110/220V,120/240V,1 Voltage (A.C)(V) 15/230V Self-excitation brushless or...
  • Page 7: Basic Operating Parameters

    TECHNICAL SPECIFICATIONS AND DATA 1-2 Basic operating parameters 1-2.1 Under the given conditions, the generator will output the specified power in the table listed below. Table 1 Height above sea level (ft) Ambient temperature ( +60 (+20 <3280.8 (<1000 m) 41~104 (5-40 1-3 General dimensions and overview of the generators...
  • Page 8: Parts Name And Control Panel

    TECHNICAL SPECIFICATIONS AND DATA 1-4 Parts name and control panel 1-4.1 Parts Name...
  • Page 9: Chapter 2 Operating The Diesel Generator

    OPERATING THE DIESEL GENERATOR 1-4.2 control panel CHAPTER 2 OPERATING THE DIESEL GENERATOR 2-1 General main points of safety during operation of the generator set. In order to operate the generator set safely, please follow all the instructions provided in this manual carefully. Doing so otherwise may lead to accidents and or equipment damage.
  • Page 10: Preparation Before Operation

    OPERATING THE DIESEL GENERATOR required to draw the poisonous exhaust gases out. 2-1.3 Prevention from accidental burns Never touch the muffler and its cover when the diesel engine is running. Never touch the muffler and cover after the diesel engine has been used, as the muffler remains hot for a good period of time.
  • Page 11 OPERATING THE DIESEL GENERATOR a. After purchasing fuel, put it into a drum and let it sit for 3-4 days. Otherwise it contains granule, which will result to clog the fuel lines. b. 3-4 days later, insert half of the fuel sucker into the drum, (water and impurities stay in the lower portion of the drum) .Otherwise they will be taken in.
  • Page 12 OPERATING THE DIESEL GENERATOR NOTE Although there is an alarm system to check for low oil pressure, it is always a good idea to check the amount of oil inside the engine. If the oil level is low, fill it before starting the engine. A good time to drain the oil from the engine is when the diesel engine is still hot.
  • Page 13: Checking The Operation Of The Diesel Engine

    2-3 Checking the operation of the diesel engine 2-3.1 Low-pressure alarm system. AKSA diesel engines have a low-pressure sensor system where if the oil pressure drops too low, the sensor will shut the engine off. The purpose of having this system is to ensure that the engine does not seize up. If there is not enough oil in the engine, the temperature of the oil will be raised too high.
  • Page 14: Proper Operation Of The Generator Set

    OPERATING THE DIESEL GENERATOR to short circuit, even break down the starter motor. (3) Turn the Fuel Valve to the " ON " position. Otherwise fuel will be not enough to start the generator. (4). Push the speed level to " run " Position. If do not so, the start of generator will be fail.
  • Page 15: Loading

    OPERATING THE DIESEL GENERATOR problem. If no problems are found, please contact your local dealer or our nearest company branch. 2-6 Loading 2-6.1 Connecting Electrical Loads: 1. Let the engine stably and warm up for a few minutes after starting. 2.
  • Page 16: Stopping The Generator

    OPERATING THE DIESEL GENERATOR any time. Doing so will damage the battery and cause serious injuries. 4. Do not reverse the polarities when attaching the battery cables to the battery. Doing so will damage both the battery and the electric starter. 5.
  • Page 17: Chapter 3 Maintenance

    MAINTENANCE CHAPTER 3 MAINTENANCE 3-1 Maintenance schedules Keeping your generator well maintained will prolong the life of your generator. Everything needs to be checked including the diesel engine, generator, control cabinet, and frame. For overhauling procedures, please refer to the instruction manual of the relative subassembly.
  • Page 18: Storing For Long Periods Of Time

    MAINTENANCE 3-1.1 Changing the engine oil (every 100 hours) Take the oil cover off. Remove the oil drain plug when the diesel engine is still hot. Be careful of hot oil and hot engine as you may get burned. The bolt is located at the bottom of the cylinder. After draining the oil, put the bolt back and tighten it.
  • Page 19: Chapter 4 Troubleshooting

    TROUBLESHOOTING CHAPTER 4 TROUBLESHOOTING 4-1 Troubleshooting procedures Causes of malfunction Remedy Not enough fuel Add enough fuel The switch of fuel is not at Turn the switch of fuel to “OPEN” “OPEN” position. position. High-pressure pump and nozzle Disassemble the nozzle and adjust it do not inject fuel or the injected at test table.
  • Page 20: Chapter 5 Circuit Diagram

    CIRCUIT DIAGRAM CHAPTER 5 CIRCUIT DIAGRAM Figure 5-1 single-phase double voltage circuit diagram...
  • Page 21 CIRCUIT DIAGRAM Figure 5-2 single-phase single voltage circuit diagram...
  • Page 22 CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT Figure 5-3 three-phase circuit diagram...
  • Page 23: Appendix Ⅰtype Of Socket

    Appendix Ⅰ :Types of sockets Code Description Specification Picture S.A socket 25A, 250V British socket 32A, 240V British socket 16A, 240V Square American 20A, 120V type-socket Germany socket 16A, 250V Three-phase five 16A, 415V holes socket French socket 16A, 250V Three-phase four 16A, 215V holes socket...
  • Page 24 Code Description Specification Picture American double 20A, 125V socket 3-hole unit loose socket 30A, 250V (UL-authentication optional) Australian socket 16A, 250V Swiss socket 10A, 250V...
  • Page 25: Appendix Ⅱgeneral Power List Of Appliance

    Appendix Ⅱ :General power list of appliance To select the correct size generator for your needs you should make a list of which tools and/or appliances you intend to operate with your generator. The chart below contains approximate wattages and should give you an idea of the size generator you will need.
  • Page 26 Running Wattage Starting Wattage House Hold Requirements Requirements Computer Modem Printer Vacuum Cleaner 1100 Upright Vacuum Cleaner 1100 1500 Canister Central Air Conditioner 10.000 BTU 1500 2200 20.000 BTU 2500 3300 24.000 BTU 3800 4950 40.000 BTU 6000 7800 Air Compressor ½...
  • Page 27 Running Wattage Starting Wattage House Hold Requirements Requirements Circular Saw 8 ¼ inch 1800 3000 Electric Chain Saw 1100 1400 Table Saw 9 inch 1500 3000 Table Saw 10 inch 1800 4500 Electric Welder 70 amp 2800 2800 Band Saw 1100 1400 Electric Fence, 25...
  • Page 31 şartlara uygun olduğunu beyan ederiz. On behalf of AKSA Jeneratör San. A.Ş, We declare that above information in relation on the supply/manufacture of this in product is in conformity with the below stated standarts, EC directives and provisions of them.
  • Page 35 Genel Müdürlük / Head office Aksa Servis ve Yedek Parça / Aksa Service & Spare Parts Aksa Kiralama / Aksa Rental Fabrikalar / Factories...

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