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Summary of Contents for Clarke POWER WASH DLS360
- Page 1 3600PSI DIESEL POWER WASHER MODEL NO: DLS360 PART NO: 7330376 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL 0124...
- Page 2 This guarantee does not effect your statutory rights. UNPACKING Unpack your power washer and check to ensure the following items are present. Contact your CLARKE dealer immediately if any parts are missing or damaged. 1 x Diesel Power Washer 1 x Pressure Washer Hose...
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Page 3: General Safety Rules
3. DO NOT let children or untrained personnel use this machine. 4. DO NOT operate the machine with any of the covers removed. 5. DO NOT try to repair this machine. Always refer to your CLARKE service department for all repairs. -
Page 4: Safety Symbols
SAFETY SYMBOLS ALWAYS: Read this ALWAYS: Wear eye manual and make sure protection that all warnings and instructions are clear before use. ALWAYS: Use protective ALWAYS: Wear ear gloves, footwear and protection. waterproof clothing. DANGER: Risk to WARNING: Risk of breathing. -
Page 5: Specifications
SPECIFICATIONS Model DLS360 Engine Engine Model G390FD Power (HP) 9hp/6.6kW/3600rpm Engine type Diesel Starting systems Key & Recoil Battery 12V, 20AH Fuel Tank Capacity (L) Water supply Max. feed temperature Min. feed volume (l/min.) Water Inlet Pressure 3-6 Bar Water Pump Maximum pressure 248 Bar/3600 Psi Working pressure... -
Page 6: General Overview
GENERAL OVERVIEW NO DESCRIPTION NO DESCRIPTION Foldable Handle Wand/Lance & Hose Bracket Frame Spray Wand/Lance Pump Water Inlet Hose with Filter Engine 10 Detergent Hose 10m High Pressure Hose 11 Tool Kit: Multi-Head Screwdriver, 10/12 Spanner, 14/17 Spanner (Not Shown) Parts &... - Page 7 PARTS IDENTIFICATION AND FEATURES Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 8 PARTS IDENTIFICATION AND FEATURES Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 9 PARTS IDENTIFICATION AND FEATURES Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Page 10: Diesel Engine
GENERAL TECHNOLOGY • PSI: Pounds per square inch - Common unit measure used for water pressure, air pressure, hydraulic pressure and pounds of force. • LPM: Litres per minute - common unit measure used for flow rate of water. • Bypass Mode: In bypass mode, the high pressure pump recirculates water because the spray gun trigger has not been pressed. -
Page 11: Fitting The Wheels
8. High Pressure Turning Valve: This is a valve that can discharge the air in the pump and water in-take pipeline, enhance pump sucking ability, and allow to suck from a barrel of 1m deep. 9. Easy Start Valve: Releases the head build up pressure which will build when pull starting the engine, and help it easier to start. -
Page 12: Folding Handle
FOLDING HANDLE 1. Lift the handle into the raised open position. 2. Secure in place using the handle locking knobs shown. LANCE & HOSE STORAGE BRACKET 1. Fit the bracket into the position shown and secure using the washers and nuts supplied. ASSEMBLE THE LANCE 1. -
Page 13: The High Pressure Hose
THE HIGH PRESSURE HOSE CONNECT THE HOSE TO THE GUN 1. Slide the connector collar on the hose backwards. 2. Push the gun into the connector. 3. Release the connector collar. NOTE: Make sure the connection is secure. CONNECT THE HOSE TO THE POWER WASHER 1. -
Page 14: Safety Features
REMOVE THE TRAVEL PLUGS BEFORE USE. 1. Using the 17mm spanner, remove the travel plugs, as shown. 2. Take from the small bag attached the two red topped black breather filler plugs which need to be fitted in their place, as shown. •... -
Page 15: Before Use
Trigger Safety Switch: The trigger on the gun has a safety switch to protect against accidental activation of the washer. To deactivate the switch, push the switch down into the trigger. ALWAYS move the switch back into the safe up position when not in use or while being stored. -
Page 16: Checking The Engine Oil Level
CHECKING THE ENGINE OIL LEVEL WARNING: RUNNING THE ENGINE WITH INSUFFICIENT OIL WILL CAUSE ENGINE DAMAGE. 1. Turn the oil filler cap/dipstick anti- clockwise and remove it from the oil filler tube. 2. Wipe the oil filler cap/dipstick with a clean cloth. 3. -
Page 17: Checking The Fuel Level
2. If required, top up with oil. • We recommend the use of SAE10W/30 oil. CHECKING THE FUEL LEVEL WARNING: ALWAYS REFUEL IN A WELL VENTILATED AREA AWAY FROM ANY SOURCES OF IGNITION AND HEAT. WARNING: ALLOW THE UNIT TO COOL DOWN BEFORE REFUELLING. WARNING: DO NOT LEAVE FUEL WITHIN THE REACH OF CHILDREN. -
Page 18: Pressure Regulator
PRESSURE REGULATOR When purchased, the pressure regulator may be set to minimum. Turn the pressure regulator on the pump fully clockwise to allow water pressure to increase when the pressure washer is running. If you find the pressure is too high, you can adjust this later by turning the regulator anti-clockwise. -
Page 19: Recoil Start
6. Loosen the engine speed control knob anti-clockwise and slide the engine speed control knob down to the ‘START’ position and tighten in position. 7. Turn the key clockwise to the ‘START’ position. Release the key as soon as the engine starts. It will return to the ‘ON’... - Page 20 5. Set the fuel valve lever to the ‘ON’ position. 6. Loosen the engine speed control knob anti-clockwise and slide the engine speed control knob down to the ‘START’ position and tighten in position. 7. Hold the Recoil Starter handle firmly.
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Page 21: Adjusting The Spray
COLD START IN WINTER If the engine is difficult to start in winter, see the engine manual for instructions on how to cold start. Different oil grades may be required to help start in colder weather. See page 15 for more information. USING THE POWER WASHER 1. -
Page 22: Adjusting The Pressure
• Slide the nozzle forward for low pressure and backwards for high pressure. ADJUSTING THE PRESSURE There are 4 ways to adjust the pressure. 1. Adjust the pressure regulator on the pump. Turn the pressure regulator knob counter clockwise to lower pressure. Once you have finished using your power washer, return the pressure regulator to its original position. -
Page 23: Chemical Cleaning
3. Slide the nozzle forward for low pressure operation. NOTE: See page 28 for detergent and cleaning products available from your CLARKE dealer. CHEMICAL CLEANING 1. Spray the chemicals onto a dry surface using the procedures outlined above. Start at the lower portion of the cleaning area and working upwards, using long, even, overlapping strokes. -
Page 24: Water Butt Connection
WATER BUTT CONNECTION This machine has the ability to draw its own water, meaning you can use water not under pressure, such as rainwater collected in a water butt. To do this you must carry out the following procedure. 1. Attach the filter to the end of the pipe supplied. -
Page 25: Shutting Down
NOTE: DO NOT LET THE PRESSURE WASHER RUN DRY. SHUTTING DOWN 1. Release the spray gun trigger and allow the engine to run unloaded for 3 minutes before shutting down. 2. Loosen the engine speed control knob anti-clockwise and slide the knob up to the ‘STOP’... -
Page 26: Maintenance
MAINTENANCE CHANGING THE PUMP OIL CAUTION: PROLONGED EXPOSURE TO USED OIL IS DANGEROUS, ALWAYS WASH YOUR HANDS THOROUGHLY AFTER HANDLING USED OIL. Change the pump oil regularly. You should change the oil after the first 50 hours of use and successively every 200 hours or 3 months, whichever occurs first. In either case ensure that the oil is changed at least once a year. -
Page 27: Cleaning The Water Inlet
CLEANING THE WATER INLET The water filter should be checked regularly and cleaned if necessary. 1. Remove any fittings to the water inlet. 2. Remove the water filter from the water inlet. 3. Clean the filter by flushing it with water on both sides 4. - Page 28 3. Make sure that the air filter is clean and not damaged. • If the air filter is damaged contact CLARKE parts department for a replacement. • If the filter is dirty, wash it in a solution of warm water and mild detergent and rinse thoroughly.
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Page 29: Storage Procedure
Make sure that the power washer has been thoroughly cleaned before storing it in a clean dry place. ASSOCIATED CLARKE PRODUCTS Wash & Wax Car Shampoo - Traffic Film Remover - 5 Litre PWWS2L •2 Litre... -
Page 30: Troubleshooting
TROUBLESHOOTING If the following does not solve your problem, please contact the CLARKE service department. PROBLEM PROBABLE CAUSE SOLUTION Engine shuts 1) Out of fuel 1) Fill fuel tank down when 2) Low engine oil 2) Add oil running Engine will not 1) Rocker switch set to 1) Set switch to ‘ON’... - Page 31 2) Improper fuel 2) Replace with diesel fuel engine does not 3) Clogged fuel filter 3) Replace fuel filter start 4) Poor fuel injection 4) Contact CLARKE service department 5) Compressed air 5) Contact CLARKE service leakage from the department intake/exhaust valves...
- Page 32 100ft (30m) No or low 1) Worn seal or piston 1-4) Have parts cleaned or pressure - after packing replaced by an authorised CLARKE period of normal 2) Worn or obstructed dealer valves 3) Worn unloader piston 4) Worn E-Z start valve...
- Page 33 5) Lengthen water supply hose long instead of pressure hose 6) Chemical build up 6) Have parts cleaned or replaced in chemical injector by an authorised CLARKE dealer Water leaking at 1) Loose connections 1) Tighten hose connections pump 2) Piston packings...
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Page 34: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... - Page 35 EXPLODED DIAGRAM & PARTS LIST- GEAR BOX Gearbox Case 12 Blocking Flake Oil Plug 13 Bolt M8*30 O Ring 14.2*1.9 14 Combine Washer Gasket, Oil gauge 15 O Ring 55.25*2.62 Sight Gauge 16 Gearbox Cover Oil Seal 17 Gasket Cover Ball Bearing Casing 61908 18 Pump Gear Snap Ring D40...
- Page 36 EXPLODED DIAGRAM & PART LIST - PUMP Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 37 Bolt, Crankcase Cover 41 Thermal Relief Valve Oil Drain Plug 42 Washer O Ring, Oil Drain Plug 43 Bolt, Manifold Vented Oil Cap 44 Screw, Knob Cap Crankcase Cover 45 Plastic Knob Cap Gasket, Crankcase Cover 46 Pressure Adjusting Knob Crankcase 47 Upper Seat, Adjusting Spring Needle Bearing...
- Page 38 EXPLODED DIAGRAM & PARTS LIST- FRAME Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 39 Pump 21 Screw Nut Bolt 22 Plain Washer Pressure Gauge 23 Frame Body (Not Fitted on This Model) 24 Axle Anti Vibration Holder 25 Wheel Fix Lock Nut Plain Washer 26 Plain Washer Spring Washer 27 Battery Bolt 28 Case Rubber Feet (Pump) 29 Bolt 10 Plain Washer...
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