1. Manuals
  2. Brands
  3. Clack Manuals
  4. Control Unit
  5. WS1 25CI Series
  6. Operation and instruction manual

Clack WS1 25CI Series Operation And Instruction Manual

1” control valve series
Hide thumbs
Table of Contents

Advertisement

Quick Links

1" Control Valve Series Model: WS1CI
1.25" Control Valve Series Model: WS1.25CI
T ÜRK
SU ARAŞTIRMA
MERKEZİ
Ayrıntılı Bilgi ve Sipariş için :
e-mail
: bilgi @ tusam.com.tr
web
: www. tusam .com .tr
Phone
: + 90 850 302 0 392
Please Note: This operation and instruction manual is for the training of the
OEM and for the OEM to use to train their customers. This document is not
to be used as the complete system manual.
Water Specialist
Operation and Instruction Manual for OEM Only.
T urkish
Water
Association

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the WS1 25CI Series and is the answer not in the manual?

Questions and answers

Related Manuals for Clack WS1 25CI Series

Summary of Contents for Clack WS1 25CI Series

  • Page 1 Water Specialist 1” Control Valve Series Model: WS1CI 1.25” Control Valve Series Model: WS1.25CI T ÜRK T urkish SU ARAŞTIRMA Water MERKEZİ Association Ayrıntılı Bilgi ve Sipariş için : e-mail : bilgi @ tusam.com.tr : www. tusam .com .tr Phone : + 90 850 302 0 392 Operation and Instruction Manual for OEM Only.

  • Page 2: Table Of Contents

    Table of Contents Introduction ......................................4 General Warnings (Must appear in OEM’s manual) ........................4 Specifi cations which must be included in OEM’s Manual ....................... 5 Quick Reference Specifi cations ................................ 5 Control Valve Function and Cycles of Operation ............................ 6 Drive Assembly ....................................

  • Page 3: Introduction

    Page 4 WS1CI & WS1.25CI Manual Introduction This manual is about a control valve to be used on water softeners or water fi lters. The manual is designed to aid water treatment equipment manufacturers in the selection of the various control valve options. Information in this manual is different than what is needed for installation and servicing of a particular water treatment system.

  • Page 4: Specifi Cations Which Must Be Included In Oem's Manual

    WS1CI & WS1.25CI Manual Page 5 Table 1 Specifi cations which must be included in OEM’s Manual Minimum/Maximum Operating Pressures 138 kPa (20 psi)/(1.4 bar) - 862 kPa (125 psi)/(8.6 bar) Minimum/Maximum Operating Temperatures 4°C (40°F) - 43°C (110°F) AC Adapter: U.S.

  • Page 5: Control Valve Function And Cycles Of Operation

    Page 6 WS1CI & WS1.25CI Manual Control Valve Function and Cycles of Operation This glass fi lled Noryl (or equivalent) fully automatic control valve is designed as the primary control center to direct and regulate all cycles of a water softener or fi lter. When the WS1CI control valve is manufactured as a softener, the control valve can be ordered to perform downfl...

  • Page 6: Drive Assembly

    WS1CI & WS1.25CI Manual Page 7 Table 4 Regeneration Cycles Filtering WS1CI & WS1.25CI WS1CI & WS1.25CI WS1CI & WS1.25CI Downfl ow Regenerant Refi ll Downfl ow Regenerant No Regenerant After Rinse Prefi ll Cycle: Backwash Cycle: Fill Cycle: Backwash Cycle: dn Brine Cycle: Filtering Cycle: Rinse...
  • Page 7 Page 8 WS1CI & WS1.25CI Manual Drive Assembly The drive assembly consists of the following parts: • Drive Bracket • Printed Circuit (PC) Board • Motor • Drive Gears • Drive Gear Cover The drive bracket holds the PC board, the motor, the drive gears and the drive gear cover in place. The PC board receives and retains information, displays the information, determines when to regenerate and initiates regeneration.
  • Page 8 WS1CI & WS1.25CI Manual Page 9 Injector Cap, Screen, Injector Plug and Injector The screen, injector and/or injector plug(s) are installed under the injector cap in an easy to access location on top of the valve. The injector cap contains four slots so no water accumulates in the cap. The injector cap is designed to be hand tightened. Under the injector cap there is an easy to clean removable screen to prevent fouling of the injector.
  • Page 9 Page 10 WS1CI & WS1.25CI Manual The refi ll fl ow control assembly is installed in an easy to access refi ll elbow located on top of the control valve. The refi ll fl ow control assembly is attached to the control valve with a locking clip. The locking clip allows the elbow to rotate 270 degrees so the outlet can be orientated toward the regenerant tank.

  • Page 10: Mixing Valve

    WS1CI & WS1.25CI Manual Page 11 Water Meter or Meter Plug The water meter is installed on the outlet side of the control valve. The water meter uses a turbine to measure the volume of treated water. The turbine rotates with the fl ow of water and reports its rate of rotation through Hall effect circuitry to the printed circuit (PC) board.

  • Page 11: Bypass Valve

    Page 12 WS1CI & WS1.25CI Manual The installation fi tting assemblies are sold in pairs and consist of two fi ttings, two nuts, two split rings and two o-rings. The installation fi tting assemblies and the bypass valve are sold separately from the control valve. Both elbow fi...
  • Page 12 WS1CI & WS1.25CI Manual Page 13 Figure 1 Figure 2 Figure 3 Figure 4...

  • Page 13: Oem General Instructions

    Page 14 WS1CI & WS1.25CI Manual OEM General Instructions The control valve offers multiple procedures that allow the valve to be modifi ed to suit the needs of the installation. These procedures are: • OEM Cycle Sequence • OEM Softener System Setup •...
  • Page 14 WS1CI & WS1.25CI Manual Page 15 OEM Cycle Sequence OEM Cycle Sequence instructions allows the OEM to set the order Cycle Options of the cycle. The OEM Softener System Setup or the OEM Filter BACKWASH DN BRINE FILL System Setup allow the OEM to set how long cycles will last. The RINSE UP BRINE SOFTENING...
  • Page 15 Page 16 WS1CI & WS1.25CI Manual STEP 6CS Step 6CS - Press the ▼ or ▲ buttons until FILL appears. Press NEXT to go to Step 7CS. Press REGEN to return to previous step. STEP 7CS Step 7CS - Press the ▼ or ▲ buttons until END appears. Press NEXT to exit OEM Cycle Sequence. Press REGEN to return to previous step.
  • Page 16 WS1CI & WS1.25CI Manual Page 17 Step 4S – Select the time for the second cycle (which in this example is dn BRINE) using the ▼ or ▲ STEP 4S button. Press NEXT to go to Step 5S. Press REGEN to return to previous step. NOTE: The display will fl...
  • Page 17 Page 18 WS1CI & WS1.25CI Manual Table 8 Softener Setting Options Gallons Regeneration Result Capacity Time Option Override Reserve capacity automatically estimated. AUTO NORMAL Regeneration occurs when gallons capacity falls below the reserve capacity at the next Regen Set Time. Reserve capacity automatically estimated.
  • Page 18 WS1CI & WS1.25CI Manual Page 19 OEM Filter System Setup In OEM Filter System Setup the OEM chooses the time for the cycles selected in OEM Cycle Sequence and specifi es other operating parameters for the system. The upper and lower limits of the allowable values for the cycles are as follows: Cycle Options Units Lower/Upper Limit...
  • Page 19 Page 20 WS1CI & WS1.25CI Manual Step 7F – Set Volume Capacity using the ▼ or ▲ button. If value is set to: STEP 7F • “oFF” regeneration will be based solely on the day override set (see Installer Display/Settings Step 3I); •...
  • Page 20 WS1CI & WS1.25CI Manual Page 21 Installer Display Settings STEP 1I - Press NEXT and ▲ simultaneously for 3 seconds. STEP 1I STEP 2I – Hardness: Set the amount of infl uent hardness Allowable using the ▼ or ▲ buttons. This display will show “–nA–” if Units Range STEP 2I...
  • Page 21 Page 22 WS1CI & WS1.25CI Manual User Display Settings General Operation When the system is operating, one of three displays may be ➟ shown. Pressing NEXT will alternate between the displays. One of the displays is always the current time of day. The second display is one of the following: days remaining or volume remaining.
  • Page 22 WS1CI & WS1.25CI Manual Page 23 Set Time of Day The user can also set the time of day. Time of day should only need to be set after extended power outages or when daylight saving time begins or ends. If an extended power outage occurs, the time of day will fl ash on and off which indicates the time of day should be reset.
  • Page 23 Page 24 WS1CI & WS1.25CI Manual Salt Remaining or Adding Salt If the Low Salt Warning was activated in the last step of OEM Softener System Setup the following screens will be viewed in the User Display. Note: The salt used per regeneration setting can be set in increments of 0.05 Kg, but the Kg REMAINING screen will round up or down to the closest whole number.
  • Page 24 WS1CI & WS1.25CI Manual Page 25 Diagnostics STEP 1D STEP 1D – Press ▼ and ▲ simultaneously for three seconds. If screen in step 2D does not appear in 5 seconds the lock on the valve is activated. To unlock press ▼, NEXT, ▲, and SET CLOCK in sequence, then press ▲...
  • Page 25 Page 26 WS1CI & WS1.25CI Manual STEP 1VH Valve History STEP 1VH – Press ▲ and ▼ simultaneously for three seconds and release. Then press ▲ and ▼ simultaneously and release. If screen in step 2VH does not appear in 5 seconds the lock on the valve is activated.

  • Page 26: Installation

    WS1CI & WS1.25CI Manual Page 27 Installation Refi ll Flow Control Assembly or Refi ll Port Plug Control valves that are setup for backwash only come equipped with a refi ll port plug. The refi ll port plug has no regenerant line connection.
  • Page 27 Page 28 WS1CI & WS1.25CI Manual Installation Fitting Assemblies The installation fi ttings connect to the control valve or the bypass valve using nuts that only require hand tightening. Hand tighten nut connections between control valve and installation fi ttings, control valve and bypass valve, and bypass valve and installation fi...

  • Page 28: Drawings And Part Numbers

    WS1CI & WS1.25CI Manual Page 29 Drawings and Part Numbers...

  • Page 29: Front Cover And Drive Assembly

    Page 30 WS1CI & WS1.25CI Manual Front Cover and Drive Assembly Drawing No. Order No. Description Quantity V3175CI-01 WS1CI Front Cover ASY V3107-01 WS1 Motor V3106-01 WS1 Drive Bracket & Spring Clip V3108CI WS1CI PC Board V3110 WS1 Drive Gear 12x36 V3109 WS1 Drive Gear Cover V3002CI...

  • Page 30: Ws1Ci Drive Cap Assembly, Downfl Ow Piston, Upfl Ow Piston, Regenerant Piston And Spacer Stack Assembly

    WS1CI & WS1.25CI Manual Page 31 WS1CI Drive Cap Assembly, Downfl ow Piston, Upfl ow Piston, Regenerant Piston and Spacer Stack Assembly Drawing No. Order No. Description Quantity V3005 WS1 Spacer Stack Assembly V3004 Drive Cap ASY V3178 WS1 Drive Back Plate V3011* WS1 Piston Downfl...
  • Page 31 Page 32 WS1CI & WS1.25CI Manual WS1.25CI Drive Cap Assembly, Downfl ow Piston, Regenerant Piston and Spacer Stack Assembly Drawing No. Order No. Description Quantity V3430 WS1.5 Spacer Stack Assembly V3004 Drive Cap ASY V3178 WS1 Drive Back Plate V3407 WS1.5 Piston Downfl...

  • Page 32: Injector Cap, Injector Screen, Injector, Plug And O-Ring

    WS1CI & WS1.25CI Manual Page 33 Injector Cap, Injector Screen, Injector, Plug and O-Ring Drawing No. Order No. Description Quantity V3176 Injector Cap V3152 O-ring 135 V3177 Injector Screen V3010-1Z WS1 Injector ASY Z Plug V3010-1A WS1 INJECTOR ASY A BLACK V3010-1B WS1 INJECTOR ASY B BROWN V3010-1C...

  • Page 33: Refi Ll Flow Control Assembly And Refi Ll Port Plug

    Page 34 WS1CI & WS1.25CI Manual Refi ll Flow Control Assembly and Refi ll Port Plug Drawing No. Order No. Description Quantity V3195-01 WS1 Refi ll Port Plug ASY This part is required for backwash only systems H4615 Elbow Locking Clip JCP-P-6 Polytube insert 3/8”...

  • Page 34: Drain Line - 3/4

    WS1CI & WS1.25CI Manual Page 35 Drain Line – 3/4” Drawing No. Order No. Description Quantity H4615 Elbow Locking Clip PKP10TS8-BULK Polytube insert 5/8 Option V3192 WS1 Nut ¾ Drain Elbow Option V3158-01 WS1 Drain Elbow ¾ Male V3163 O-ring 019 V3159-01 WS1 DLFC Retainer ASY V3162-007...

  • Page 35: Drain Line - 1

    Page 36 WS1CI & WS1.25CI Manual Drain Line – 1” Drawing No. Order No. Description Quantity H4615 Elbow Locking Clip V3008-02 WS1 Drain FTG 1 Straight V3166 WS1 Drain FTG Body 1 V3167 WS1 Drain FTG Adapter 1 V3163 0-ring 019 V3150 WS1 Split Ring V3151...

  • Page 36: Water Meter, Meter Plug And Mixing Valve

    WS1CI & WS1.25CI Manual Page 37 Water Meter, Meter Plug and Mixing Valve Drawing No. Order No. Description Quantity V3151 WS1 Nut 1” QC V3003* WS1 Meter ASY V3118-01 WS1 Turbine ASY V3105 O-ring 215 V3003-01 WS1 Meter Plug ASY V3013 Mixing Valve optional...

  • Page 37: Installation Fitting Assemblies

    Page 38 WS1CI & WS1.25CI Manual Installation Fitting Assemblies Order No: V3007 Order No: V3007-01 Description: WS1 Fitting 1” PVC Male NPT Elbow Assembly Description: WS1 Fitting ¾” & 1” PVC Solvent 90° ASY Drawing No. Order No. Description Quantity Drawing No.
  • Page 38 WS1CI & WS1.25CI Manual Page 39 Installation Fitting Assemblies Order No: V3007-04 Order No: V3007-05 Description: WS1 Fitting 1” Plastic Male NPT Assembly Description: WS1 Fitting 1-¼” Plastic Male NPT Assembly Drawing No. Order No. Description Quantity Drawing No. Order No. Description Quantity V3151...

  • Page 39: Bypass Valve

    Page 40 WS1CI & WS1.25CI Manual Bypass Valve Drawing No. Order No. Description Quantity V3151 WS1 Nut 1” Quick Connect V3150 WS1 Split Ring V3105 O-Ring 215 V3145 WS1 Bypass 1” Rotor V3146 WS1 Bypass Cap V3147 WS1 Bypass Handle V3148 WS1 Bypass Rotor Seal Retainer V3152...

  • Page 40: Flow Diagrams - Service And Backwash

    WS1CI & WS1.25CI Manual Page 41 Flow Diagrams – Service and Backwash...

  • Page 41: Flow Diagrams - Downfl Ow And Upfl Ow Brine

    Page 42 WS1CI & WS1.25CI Manual Flow Diagrams – Downfl ow and Upfl ow (WS1CI Only)

  • Page 42: Flow Diagrams - Rinse And Fill

    WS1CI & WS1.25CI Manual Page 43 Flow Diagrams – Rinse and Fill...

  • Page 43: Ws1 Wrench

    Page 44 WS1CI & WS1.25CI Manual WS1 Wrench (Order No. V3193-01) Although no tools are necessary to assemble or disassemble the valve, the WS1 wrench (shown in various positions on the valve) may be purchased to aid in assembly or disassembly. /RRVHQV 'UDLQ 1XW ,Q 3RO\WXEH $SSOLFDWLRQV /RRVHQV ,QMHFWRU $QG...

  • Page 44: Service Instructions

    WS1CI & WS1.25CI Manual Page 45 Service Instructions Drive Assembly Remove the valve cover to access the drive assembly. Disconnect the power source plug (black wire) from the PC board prior to disconnecting the motor or water meter plugs from the PC board.
  • Page 45 Page 46 WS1CI & WS1.25CI Manual Replace the motor if necessary. Do not lubricate the motor or the gears. To reinstall the motor, move the spring clip loop to the right and hold. Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover. Release the spring clip loop and continue to rotate the motor until the wires are horizontal and the motor housing engages the small plastic bulge inside the drive bracket motor retainer.
  • Page 46 WS1CI & WS1.25CI Manual Page 47 The regenerant piston (the small diameter one behind the main piston) is removed from the main piston by pressing sideways and unsnapping it from its latch. Chemically clean in dilute sodium bisulfi te or vinegar, or replace the regenerant piston if needed. To remove the main downfl...
  • Page 47 Page 48 WS1CI & WS1.25CI Manual Two holes are labeled DN and UP. Check for compliance. See Table. Compliance Table Regenerant Application Injector and/or Plug(s) Main Piston Stack Body Piston WS1CI Downfl ow Softener Injector in “DN” hole, Plug V3001 or V3011 V3174 V3005...
  • Page 48 WS1CI & WS1.25CI Manual Page 49 Do not use a wire brush to clean the turbine. Wipe with a clean cloth or chemically clean in dilute sodium bisulfi te or vinegar. The turbine can be immersed in the chemical. Do not immerse electronics. If the turbine is scored or damaged or the bearings on the turbine are worn, replace the turbine.
  • Page 49 Page 50 WS1CI & WS1.25CI Manual Table 15 Troubleshooting Procedures Problem Possible Cause Solution a. AC Adapter unplugged a. Connect power b. No electric power at outlet b. Repair outlet or use working outlet 1. Timer does not display time of day c.
  • Page 50 WS1CI & WS1.25CI Manual Page 51 Problem Possible Cause Solution a. Motor not operating a. Replace motor b. No electric power at outlet b. Repair outlet or use working outlet c. Defective AC Adapter c. Replace AC Adapter 6. Control valve stalled in d.

  • Page 51: Ws1Ci & Ws1.25Ci Identifi Cation

    Page 52 WS1CI & WS1.25CI Manual Figure 6 WS1CI & WS1.25CI Identifi cation WS1CI with 1.050" Distributer Tube Opening Identifi cation Spacer Color: Grey 1.25" Black Plug 1.25" Note: The WS1CI downfl ow piston is a solid amber color. The WS1CI upfl ow piston is black and amber.
  • Page 52 WS1CI & WS1.25CI Manual Page 53...
  • Page 53 Page 54 WS1CI & WS1.25CI Manual...
  • Page 54 WS1CI & WS1.25CI Manual Page 55...
  • Page 55 Page 56 WS1CI & WS1.25CI Manual...
  • Page 56 WS1CI & WS1.25CI Manual Page 57...
  • Page 57 Page 58 WS1CI & WS1.25CI Manual...
  • Page 58 WS1CI & WS1.25CI Manual Page 59...

  • Page 59: Limited Warranty

    Valves from Clack’s plant in Windsor, Wisconsin when installed and operated within recommended parameters. No warranty is made with respect to defects not reported to Clack within the warranty period and/or defects or damages due to neglect, misuse, alterations, accident, misapplication, physical damage, or damage caused by fi...

This manual is also suitable for:

Ws1ci

Table of Contents

Save PDF