Clack Water specialist WS3 Programming And Wiring Manual

Top mount control or side mount control valve

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Manual (64 pages)

Manual (19 pages)

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Summary of Contents for Clack Water specialist WS3

Page 1 Water Specialist WS2H and WS3 Control Valve Programming and Wiring Manual...
Page 2 Page 2 WS2H and WS3 Programming and Wiring Manual...
Page 3: Table Of Contents
WS2H and WS3 Programming and Wiring Manual Page 3 Table of Contents General Information ......................4 Software and Power Supply Compatibility ................. 5 Wiring for Custom AC Adapter and Custom Meter Wiring ..........6 PC Board layout ........................7 Optional System PC Board Relay 1 and 2, and Separate Source drive connections ..9 Motorized Drive Operations ....................
Page 4 Page 4 WS2H and WS3 Programming and Wiring Manual Table 1 General Speciﬁ cations and Pre-Installation Checklist Minimum/Maximum Operating Pressures 20 psi (138 kPa) -125 psi (862 kPa) Minimum/Maximum Operating 40°F (4°C) – 110°F (43°C) Temperatures Power Adapter: U.S. International Supply Voltage 120V AC 230V AC...
Page 5: Software And Power Supply Compatibility
WS2H and WS3 Programming and Wiring Manual Page 5 Table 2 Software and Power Supply Compatibility Software Version Power Supply V3242-01BOARD Main V3243-01BOARD Output Part # and Description Board System Board Voltage 114.10 1.03 114.11 115.17 V3461 WS2H/3 AC ADAPTER 115.25 1.07 or 1.08 24 VAC...
Page 6 Page 6 WS2H and WS3 Programming and Wiring Manual Set clock from any USER fi eld. Medium Reset From User 1 Screen - Volume Remaining Press and hold the Set Clock and Regen buttons for 10 seconds to reset valve to factory default programming.
Page 7 WS2H and WS3 Programming and Wiring Manual Page 7 Main PC Board with System Board 1) Power Supply 10) System Board 5) POD 2) Manual Override Switch Connection 11) Programming Display Port Connection 3) Flow 4) Motorized 11) Auxiliary 6) Auxiliary Meter Alternating Drive 13) Relay 2...
Page 8: Pc Board Layout
Page 8 WS2H and WS3 Programming and Wiring Manual Communication Cable Connection to PC Board Layout Revised communication cable connectivity. View Of Revised 3 Wire Communication View Of 4 Wire Communication Cable On 3 Cable On 4 Terminal Header Terminal Header (System Board Is Optional) 3 Wire Cables Being Installed On 4 Terminal Headers Need Left Polarizer "Ear"...
Page 9: Motorized Drive Operations
WS2H and WS3 Programming and Wiring Manual Page 9 Separate Source Inlet Motor Drive Relay 2 Relay 1 Optional System Board, Required For Relay Output And Separate Source Inlet 1) Relay outputs 1 & 2 have N.O., N.C. and common dry contacts.
Page 10 Page 10 WS2H and WS3 Programming and Wiring Manual WS2H Single Unit System Operations Single tank system with a MAV valve for No Hard Water Bypass • MAV valve will need to be installed on the control valve’s outlet port •...
Page 11 WS2H and WS3 Programming and Wiring Manual Page 11 Single tank system with System Board and MAV valve for Separate Source with a secondary MAV valve for No Hard Water Bypass • System Board required to operate Separate Source MAV valve •...
Page 12 Page 12 WS2H and WS3 Programming and Wiring Manual WS2H Two Unit System Operations Two tank system, Simple Alternator with (1) MAV valve • (1) MAV valve and (1) communication cable is required for a Simple Alternator • The MAV valve’s motor wire needs to be connected to the two pin connection labeled “BYPASS” on Unit 2’s PC Board •...
Page 13 WS2H and WS3 Programming and Wiring Manual Page 13 Two tank system, Alternator and/or Progressive Flow with a MAV valve on each for No Hard Water Bypass • (2) MAV valves and (1) communication cable are required • The communication cable needs to be connected to Unit 1’s three pin connection labeled “MASTER/SLAVE” and Unit 2’s three pin connection labeled “MASTER/SLAVE”...
Page 14 Page 14 WS2H and WS3 Programming and Wiring Manual Two tank system, Alternator and/or Progressive Flow with System Boards for Separate Source/ Relay Outputs and (2) MAV valves on each for Separate Source and No Hard Water Bypass • (2) System Boards are required to operate Separate Source MAV valve and/or Relay Outputs •...
Page 15 WS2H and WS3 Programming and Wiring Manual Page 15 WS2H Three Unit System Operations Three tank system, Alternator and/or Progressive Flow with System Board and MAV valve on each for No Hard Water Bypass • (1) System Board and (2) communication cables required to communicate between 3 units •...
Page 16 Page 16 WS2H and WS3 Programming and Wiring Manual Three tank system, Alternator and/or Progressive Flow with System Boards for Separate Source/ Relay Outputs and (2) MAV valves on each for Separate Source and No Hard Water Bypass • (3) System Boards are required to communicate 3 units and operate Separate Source MAV valves and/or Relay Outputs •...
Page 17 WS2H and WS3 Programming and Wiring Manual Page 17 WS2H Four Unit System Operations Four tank system, Alternator and/or Progressive Flow with System Board and MAV valve on each for No Hard Water Bypass • (1) System Board and (3) communication cables required to communicate between 4 units •...
Page 18 Page 18 WS2H and WS3 Programming and Wiring Manual Four tank system, Alternator and/or Progressive Flow with System Boards for Separate Source/ Relay Outputs and (2) MAV valves on each for Separate Source and No Hard Water Bypass • (4) System Boards are required to communicate 4 units and operate Separate Source MAV valves and/or Relay Outputs •...
Page 19 WS2H and WS3 Programming and Wiring Manual Page 19 THIS PAGE LEFT INTENTIONALLY BLANK.
Page 20 Page 20 WS2H and WS3 Programming and Wiring Manual WS2H/WS3 Programming Screen Quick Reference 1. Individual screen descriptions and settings are detailed on the following pages. 2. Some screens have been omitted for clarity.
Page 21 WS2H and WS3 Programming and Wiring Manual Page 21...
Page 22 Page 22 WS2H and WS3 Programming and Wiring Manual Typical User Screens USER 1 “REGEN TODAY” will display when a regeneration USER 1 is scheduled, or ﬂ ash for a Displays capacity remaining Does not manually set regeneration. display if volumetric capacity is set to OFF. Capacity remaining can be adjusted in 10 gallon increments by holding the DOWN arrow for >3 seconds.
Page 23: User Screens
WS2H and WS3 Programming and Wiring Manual Page 23 Setting Time of Day SET TIME Accessed by pressing Set Clock while in the User Screens. Use UP and DOWN arrows to scroll hours. AM/PM alternates at midnight. Return to Normal Operation UNIT COUNT ERROR Error and the slave’s unit number will ﬂ...
Page 24: System Setup Screens
Page 24 WS2H and WS3 Programming and Wiring Manual System Setup Screens Accessed by pressing NEXT and DOWN Returns to normal operation after 5 minutes simultaneously for >3 seconds. SYSTEM SETUP 1 SYSTEM SETUP 1 Select country. US or SI. This sets the use of a 12 or 24 hour clock and the display of gallons or liters.
Page 25 WS2H and WS3 Programming and Wiring Manual Page 25 - Delayed systems will immediately remove depleted units & regenerate at the next available time slot - “Lead” unit regenerates based on “Lag” units (i) The ﬁ rst “lag” unit depleting down to 15% less than its ratio of system capacity 1.
Page 26 Select meter type, meter pulses or system pulses. 2.0 meter (type) 3.0 meter (type) Meter Pulses (used on single units for non-Clack meters) System Pulses (used on two unit systems that share one meter) SYSTEM SETUP 10B SYSTEM SETUP 10B Select meter type pulses.
Page 27: Cycle Setup Screens
WS2H and WS3 Programming and Wiring Manual Page 27 Cycle Setup Screens Returns to normal operation after 5 minutes. Accessed by pressing NEXT and DOWN simultaneously for >3 seconds, then by pressing NEXT and DOWN simultaneously again for >3 seconds, then by pressing NEXT and DOWN simultaneously for >3 seconds a third time.
Page 28 Page 28 WS2H and WS3 Programming and Wiring Manual Cycle Setup Screens (continued) CYCLE SETUP 2 CYCLE SETUP 2 Select regeneration repeats, 1-10 or OFF. Repeats regeneration cycle Sequence 1 a selected number of times before regenerating a single time with Sequence 2. The following screens only show if the unit is programmed for multiple regenerations in the previous screen.
Page 29: Timer Screens
WS2H and WS3 Programming and Wiring Manual Page 29 Timer Screens Returns to normal operation after 5 minutes. Accessed by pressing NEXT and DOWN simultaneously for >3 seconds, then by pressing NEXT and DOWN simultaneously again for >3 seconds. TIMER 1A TIMER 1A Cycle Units...
Page 30 Page 30 WS2H and WS3 Programming and Wiring Manual Timer Screens (continued) TIMER 2 TIMER 2 TIMER 2 Set output for Relay 1. These settings will only be allowed with the system board installed. Time: Relay is activated after speciﬁ ed time from the start of regen and is left on for a speciﬁ ed time. Cycle: Relay is activated after the start of a speciﬁ...
Page 31: Installer Setup Screens
WS2H and WS3 Programming and Wiring Manual Page 31 Installer Setup Screens Returns to normal operation after 5 minutes. Accessed by pressing NEXT and UP simultaneously for >3 seconds. INSTALLER 1 INSTALLER 1 Set volumetric capacity or OFF. OFF will not be an option if the day control is set to OFF.
Page 32: Diagnostic Screens
Page 32 WS2H and WS3 Programming and Wiring Manual Diagnostic Screens Returns to normal operation after 5 minutes. Accessed by pressing UP and DOWN simultaneously for >3 seconds. All Diagnostic History screens are resettable with the History Reset sequence while in the Diagnostics 1 screen.
Page 33 WS2H and WS3 Programming and Wiring Manual Page 33 Diagnostic Screens (continued) Max ﬂ ow rate of the day DIAGNOSTIC 5A DIAGNOSTICS 5A Maximum ﬂ ow rate for the last 28 days. Automatically Toggles Simultaneously press UP and DOWN. DIAGNOSTICS 5B DIAGNOSTIC 5B Max ﬂ...
Page 34: Valve History
Page 34 WS2H and WS3 Programming and Wiring Manual Valve History Returns to normal operation after 5 minutes. Non-Resettable Accessed by pressing UP and DOWN simultaneously for >3 seconds, then by pressing UP and DOWN simultaneously again for >3 seconds. HISTORY 1 HISTORY 1 Total days since startup.
Page 35 WS2H and WS3 Programming and Wiring Manual Page 35...
Page 36: Revision History
Page 36 WS2H and WS3 Programming and Wiring Manual Revision History: 6/11/2010 PAGE 4: Table 1 Output Voltage 20V or 24V AC see Table 2 PAGE 5: Added Table 2 PAGE 6: Added: Medium Reset From User 1 Screen - Volume Remaining Press and hold the Set Clock and Regen buttons for 10 seconds to reset valve to factory default programming.

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Water specialist ws2h