Ulvac DA-20D Series Instruction Manual

Ulvac DA-20D Series Instruction Manual

Diaphragm dry vacuum pump
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No. 20106-2-07-6
INSTRUCTION MANUAL
DIAPHRAGM DRY VACUUM PUMP
MODEL DA-20Dx
MODEL DA-40Sx
MODEL DA-20DA-01
MODEL DA-40SA-01
(x: A=100V, B=115V, C=220V)
Request to Users
Please read this manual thoroughly to ensure safe and
effective use of the equipment.
Keep this manual in a safe place.
Due to periodic improvements in performance, the
equipment described in this manual is subject to
changes in dimensions and specifications without prior
notice.
ULVAC KIKO, Inc.

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Summary of Contents for Ulvac DA-20D Series

  • Page 1 Please read this manual thoroughly to ensure safe and effective use of the equipment. Keep this manual in a safe place. Due to periodic improvements in performance, the equipment described in this manual is subject to changes in dimensions and specifications without prior notice. ULVAC KIKO, Inc.
  • Page 2 Declaration of Conformity Company:ULVAC KIKO,Inc. Address:291-7 Chausubaru Saito-city,Miyazaki (ZIP Cord:881-0037) Japan. This declaration is issued under the sole responsibility of the manufacturer. In accordance with the following Directive: 2006/42/EC Machinery Directive 2011/65/EU+(EU)2015/863 RoHS Directive declare under our sole responsibility that the product,...
  • Page 3 Declaration of Conformity Company:ULVAC KIKO,Inc. Address:291-7 Chausubaru Saito-city,Miyazaki (ZIP Cord:881-0037) Japan. This declaration is issued under the sole responsibility of the manufacturer. In accordance with the following Directive: Supply of Machinery (Safety) Regulations 2008 (S.I. 2008 No. 1597, as amended by S.I. 2019 No. 696) The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (S.I.
  • Page 4: Table Of Contents

    Contents Pages with a shaded background are those, which contain items related to safety. …………………..1 1. Before Using the Equipment …………………..2 2. Checks When Opening Packaging …………………..3 3. Using the Pump Safely …………………..3 ・ Safety icons …………………..4 ・ Cautions for Safety in Use …………………..8 4.
  • Page 5: Before Using The Equipment

    1. Before Using the Equipment Thank you for purchasing this product. Your custom is very much appreciated. This pump is designed solely for vacuum discharge, and may malfunction or cause accidents if not handled appropriately. Read the manual thoroughly, and pay due attention to inspections, maintenance, and safety.
  • Page 6: Checks When Opening Packaging

    2.Checks When Opening Packaging Check the following after opening the packaging. (1) Is the product as you requested? (2) Are the accessories and necessary parts included? Standard accessories ・User’s manual -------------------- ×1 ・Inlet and outlet caps (fitted to inlet and outlet) -------------------- ×2 (3) Is the pump damaged in any way? (4) Are any external screws or inlet and outlet pipes loose? Are any components missing?
  • Page 7: Using The Pump Safely

    3. Using the Pump Safely To ensure that the pump is handled correctly, read this section thoroughly before use. This manual and the warning labels on the pump include safety icons as an aid to understanding safety requirements. These safety icons warn the operator and others of possible dangers and damage and should always be followed.
  • Page 8: Cautions For Safety In Use

    ・ Cautions for Safety in Use Danger Applications (1) This pump is not designed to be explosion-proof, and should therefore not be used to discharge explosive gases. Such use may result in injury and fire. (2) In addition to discharge of gas via the outlet, gas may also leak from other parts of the pump, and it should therefore not be used with toxic gases.
  • Page 9 Warning Power Supply (5) Always check the pump and install wiring with the power cord disconnected. Working with power connected may result in electric shock, or the pump starting unexpectedly. (6) Ensure that wiring is installed by persons qualified in accordance with regulations for wiring (e.g. technical standards for electrical equipment, requirements for internal wiring).
  • Page 10 Caution Installation (1) The fine clearances used in this pump require that the following conditions be satisfied during storage, installation, and operation. 1. Ambient temperature, relative humidity: 7~40°C, 85% RH or less during operation. Height above sea level during storage and installation 1000m or less. 2.
  • Page 11 Caution Operation (4) Do not close the outlet while the pump is in operation. (5) Touching rotating components (ex motor, main shaft, axial joints, cooling fan) while the pump is in operation may result in injury. (6) The overload protector operates when the pump becomes excessively hot. Touching it in this condition may result in burns.
  • Page 12: Specifications

    Note Operation (6) Ensure that the pump is used within an ambient temperature range of 7~40°C. Use at high temperatures will dramatically reduce the life of the pump. Install cooling equipment (e.g. a fan) if the pump is to be used at an ambient temperature in excess of 40°C, and set ambient temperature to 40°C or less.
  • Page 13: Dimentional Drawing

    5. DIMENSIONAL DRAWING Fig.1 DA-20D Fig.2 DA-40S...
  • Page 14: Installation And Operation

    6. INSTALLATION AND OPERATION Before starting operation, remove the cap from the suction pipe of the pump. Install the pump in a place as free from dust and moisture, where the pump can be easily checked and maintained. Install the pump tightly in a stable horizontal position. Install the pump in a place where ambient temperature is 7~40°C.
  • Page 15: Cautions In Operation

    If the thermal protector is activated, turn OFF the power switch and contact our representative or ULVAC KIKO. Never touch the motor, which is still very hot. Restart operation after eliminating the cause of trouble and verifying that the motor temperature has lowered.
  • Page 16: Fluctuations In The Power Voltage And Frequency

    7.4 Fluctuations in the power voltage and frequency Standard: Rotation electricity machine general rules JIS C 4034-1:1999,JEC-2137-2000 To the voltage change and frequency change in Domain A, in main rated values, it operates continuously, and can be used practically convenient, and to the voltage change and frequency change in Domain B, it shall operate with main rated values and shall be used practically convenient.
  • Page 17: Maintenance, Inspection, And Repair

    The life expectancy of these parts vary considerably depending on the operating conditions. Replacement of the bearing will be undertaken by ULVAC KIKO, Inc. of Sales Office. See 【Sales, service agency, and the where to make contact】 of the end of instruction manual.
  • Page 18: Scheduled Inspection

    Scheduled Inspection Periodically check consumable parts in "table3. List of Consumable parts" once every 6,000 hours of operation and replace them according to the "Guideline for replacement". Guideline for replacement: • Diaphragm Replace the diaphragm if a small crack, wear, heardening or deformation is found on the surface. •...
  • Page 19: Replacement Of Consumable Parts

    8.4 Replacement of Consumable parts CAUTION : Before replacing consumable parts, be sure to turn OFF the power. Tools to be used: • Allen wrench, opposite side 8, 4 mm • Wrench, opposite side 17 mm • Philips screwdriver  •...
  • Page 20 Fig.4 Exploded view(DA-40S)...
  • Page 21: Troubleshooting

    Check location of leak, diameter and length of connection piping, and repair. The maintenance of the items marked with * are undertaken by ULVAC KIKO. 9. STORAGE Turn OFF the power switch, unplug the power cord, attach the cap to the suction/exhaust ports and...
  • Page 22: Conclusion

    10. CONCLUSION This manual contains only general information about pump operation. Therefore, if you come up with any question or trouble, contact our representative or ULVAC KIKO. Warranty (1) The warranty for this pump (this equipment) extends for a period of one year from the date of shipment.
  • Page 23: Usage Status Check Sheet

    Usage Status Check Sheet (for use in Instruction Manual) * For the purpose of safety control of repair personnel, fill in within the heavy line frame and attach the sheet to the item of which repair is requested. * In case this sheet were not attached or filled in, your request of repair and service may not be accepted.
  • Page 24 株式会社アルバック 規格品事業部 東日本営業部 〒253-8543 神奈川県茅ヶ崎市萩園2500 TEL:0467-89-2416 株式会社アルバック 規格品事業部 西日本営業部 〒532-0003 大阪府大阪市淀川区宮原3-3-31 上村ニッセイビル5F TEL:06-6397-2286 ULVAC KIKO,Inc. https://ulvac-kiko.com/en Please contact us for products, Service Base or other Inquiries from here. https://showcase.ulvac.co.jp/en/ ULVAC,Inc. Components Division 2500 Hagisono, Chigasaki, Kanagawa, 253-8543, Japan TEL:+81-467-89-2261...

This manual is also suitable for:

Da-40s seriesDa-20da-01Da-40sa-01

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