Page 1 Original Operating Instructions Sensor LBK SBV (9 meters range sensors) Controller LBK ISC Safe Radar System LBK We reserve the right to make technical changes EN•2023-08-15•50150605...
Page 2 © 2023 Leuze electronic GmbH + Co. KG In der Braike 1 73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 www.leuze.com info@leuze.com Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 3: Table Of Contents
4.1.4 Controller and sensor compatibility 4.1.5 Controller - sensor communication 4.1.6 Controller - machinery communication 4.1.7 Applications Controllers 4.2.1 Interfaces 4.2.2 Communication architecture 4.2.3 Functions 4.2.4 Type A controllers Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 4 Fieldbus communication (Safety over EtherCAT® - FSoE) 4.8.1 FSoE support 4.8.2 Communication with the machinery 4.8.3 Data exchanged through FSoE MODBUS communication 4.9.1 MODBUS support 4.9.2 MODBUS communication enabling Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 5 6.3.2 TOFF parameter Custom target detection 6.4.1 Introduction 6.4.2 How to enable the Custom target detection 6.4.3 RCS threshold description 6.4.4 RCS threshold range 6.4.5 RCS Reader Tool Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 6 7.3.6 Checks when the anti-masking function is disabled 7.3.7 When to disable Auto-resume 7.4.1 Introduction 7.4.2 Function limitations Electromagnetic Robustness 7.5.1 Electromagnetic robustness parameter Sensor position Basic concepts 8.1.1 Determining factors Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 7 8.8.2 Recommendations for covering the sensor 8.8.3 Recommendations for positioning the sensor 8.8.4 Position not exposed to precipitation Installation and use procedures Before installation 9.1.1 Materials required 9.1.2 Operating system required Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 8 9.7.2 Restore factory default settings 9.7.3 Reset the controller Ethernet parameters 9.7.4 Restore network parameters 9.7.5 Identify a sensor 9.7.6 Change network parameters 9.7.7 Change MODBUS parameters Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 9 10.4 ERROR events (controller) 10.4.1 Introduction 10.4.2 Temperature errors (TEMPERATURE ERROR) 10.4.3 Controller voltage errors (POWER ERROR) 10.4.4 Peripheral error (PERIPHERAL ERROR) 10.4.5 Configuration errors (FEE ERROR) 10.4.6 Output errors (OSSD ERROR) Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 10 11.2.7 Load a configuration from a microSD card 11.2.8 microSD card specifications Technical references 12.1 Technical data 12.1.1 General specifications 12.1.2 Safety parameters 12.1.3 Ethernet connection (if available) 12.1.4 Controller features 12.1.5 Sensor features Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 11 12.5.12 Dynamic configuration switch (redundancy mode coherent) 12.5.13 Dynamic configuration switch (redundancy mode inverted) Appendix 13.1 System software 13.1.1 Introduction 13.1.2 Configuration 13.1.3 Competence 13.1.4 Installation instructions Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 12 13.7.2 Connection Technology – Interconnection Cables 13.7.3 Connection Technology – USB Interconnection Cables 13.7.4 Connection Technology – Terminating Resistors 13.7.5 Mounting Technology – Mounting Brackets 13.7.6 Mounting Technology – Protectors Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 13: Glossary Of Terms
Machinery The system for which the dangerous area is monitored. Monitored area Area that is monitored by LBK SBV System. It is composed of all the fields of all the sensors. Detection field x Portion of the field of view of the sensor. Detection field 1 is the field closer to the sensor.
Page 14: This Manual
This document includes all the information as Safety Manual according to IEC 61508-2/3 Annex D. Please refer in particular to Safety parameters on page 120 and to System software on page 150. The functioning and safety of the machinery to which LBK SBV System is connected is out of the scope of this document.
Page 15: Intended Users Of This Instruction Manual
Intended users of this instruction manual The recipients of the instruction manual are: the machinery manufacturer onto which the system will be installed system installer machinery maintenance technician Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 16: Safety
Machinery performs maintenance on the system advanced technical knowledge in the maintenance electrical and industrial safety fields technician Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 17: Safety Assessment
3.1.5 Intended use LBK SBV System is a human body detection system, certified SIL 2 according to IEC/EN 62061, PL d according to EN ISO 13849-1 and Performance Class D according to IEC TS 62998-1. It performs the following safety functions:...
Page 18: Improper Use
LBK SBV System meets requirements of applications safety functions that require a risk reduction level of: up to SIL 2, HFT = 0 according to IEC/EN 62061 up to PL d, Category 3 according to EN ISO 13849-1...
Page 19: Warnings For The Restart Prevention Function
The machinery command must be electronically controlled. 3.1.12 Disposal In safety-related applications, comply with the mission time reported in General specifications on page 120. For decommissioning follow the instructions reported in Disposal on page 151. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 20: Conformity
All updated certifications can be downloaded from www.leuze.com (from product download area). 3.2.2 Leuze states that LBK SBV System (Safety Radar Equipment) complies with the 2014/53/EU and 2006/42/EC directives. The full EU Declaration of Conformity text is available on the company's website: www.leuze.com (from the product download area).
Page 21: Get To Know Lbk Sbv System
Serial number LBK SBV System 4.1.1 Definition LBK SBV System is an active protection radar system that monitors the dangerous areas of machinery. 4.1.2 Special features Some of the special features of this protection system are the following: detection of current distance and angle of the targets detected by each sensor...
Page 22: Main Components
4 Get to know LBK SBV System 4.1.3 Main components LBK SBV System is composed of a controller and up to six sensors. The LBK Designer application allows system operation configuration and checks. 4.1.4 Controller and sensor compatibility The models and types of controller and sensors are shown below, with their compatibility.
Page 23: Controller - Machinery Communication
In the absence of other control systems, LBK SBV System can be connected to the devices that control the power supply or machinery start-up.
Page 24: Communication Architecture
4 Get to know LBK SBV System 4.2.2 Communication architecture According to the model-type, this is the communication architecture between the controller, PLC and PC. 4.2.3 Functions The controller performs the following functions: Collects information from all the sensors via CAN bus.
Page 25 4 Get to know LBK SBV System LBK ISC-03 Part Description ISC100E- ISC- ISC- I/O terminal block System status LEDs Network parameter reset button / Factory reset button Reserved for internal use. Output reset button Micro-USB port (micro-B type) for connecting the PC and...
Page 26: Type B Controllers
4 Get to know LBK SBV System Note: only for LBK ISC100E-F: the processing direction is from the N connection to the O connection. In normal operation, the device receives the data from the controller on N and sends the outgoing data on O.
Page 27: System Status Leds
4 Get to know LBK SBV System Part Description ISC110E- ISC110E- ISC110E ISC110 Micro-USB port (micro-B type) for connecting the PC and communicating with the LBK Designer application Fieldbus status LEDs See PROFIsafe Fieldbus status LEDs on the next page or FSoE Fieldbus status LEDs on the next page.
Page 28: Profisafe Fieldbus Status Leds
4 Get to know LBK SBV System 4.2.7 PROFIsafe Fieldbus status LEDs The LEDs reflect the status of the PROFIsafe Fieldbus, and their meanings are reported below. Note: F1 is the LED at the top, F6 is the LED at the bottom.
Page 29: Controller Inputs
4 Get to know LBK SBV System Status Meaning Normal behavior Flashing red Invalid configuration: General Configuration Error. Possible reason: State change commanded by the master is impossible due to register or object settings Single flash red Local error: slave device application has changed the EtherCAT®...
Page 30: Single Or Dual Channel Option
4 Get to know LBK SBV System 4.3.3 Single or dual channel option By default, each digital input function needs a signal on both channels to provide the redundancy required by Category 3. The following digital input functions can also be used as a single channel (Category 2):...
Page 31: Controller Outputs
4 Get to know LBK SBV System Controller outputs 4.4.1 Outputs The system has four digital OSSD short-circuit protected outputs that can be used individually (non safe) or can be programmed as dual channel safety outputs (safe) in order to ensure the system safety level.
Page 32: Restart Feedback Signal Option Settings
4 Get to know LBK SBV System least 100 ms. If, at the same time, a moving target is detected in the detection field, the Static object detection feedback signal will switch its selected output to OFF-state for the duration of the movement.
Page 33: Output Configurations
Restart feedback signal) WARNING To use LBK SBV System for a category 3 safety system, both the channels of a safety output must be connected to the safety system. Configuring a safety system with only one channel safety output may result in serious injuries due to an output circuit fault and a failure of the machine to stop.
Page 34: Ossd Diagnostic Checks
4 Get to know LBK SBV System For details, see Technical references on page 120. 4.4.7 OSSD diagnostic checks Per default, the OSSD Diagnostic check (e.g., for short-circuits) is deactivated. This check can be activated through the LBK Designer application (Settings > Digital Input-Output).
Page 35: Sensors
4 Get to know LBK SBV System Below are some standard values for the external resistor: OSSD Pulse width value External resistor (R 300 μs 1 kΩ 2 ms 10 kΩ Sensors 4.5.1 9 meters range sensors These are the main characteristics of the sensors: NOTICE The sensors connected to the controller must all be of the same type (e.g., all 5 meters range...
Page 36: 2-Axes Bracket
4 Get to know LBK SBV System 4.5.3 2-axes bracket Part Description Sensor Status LED Tamper-proof screws to position the sensor at a specific angle around x-axis (tilt 10° steps) Mounting bracket Screw to position the sensor at a specific angle around y-axis (pan 10° steps) Connectors for connecting the sensors in a chain and to the controller 4.5.4...
Page 37: Status Led
4.6.3 Authentication The application can be downloaded free of charge at www.leuze.com. Different user levels are available. The Admin user is in charge of user management. All the passwords can be set through the application and then saved on the controller.
Page 38: Main Menu
Technical support and maintenance Debug and statistical information Note*: Service user can be enabled/disabled by the administrator. Since only Leuze technicians are allowed to access as Service, the Service user is protected by an activation code. 4.6.5 Main menu Page...
Page 39: Fieldbus Communication (Profisafe)
4 Get to know LBK SBV System Page Function Admin Configure and manage the users. Enable the SD Backup and the SD Restore. Perform a factory reset. Configure, show, and change the Network parameters (if available). Configure, show and change the MODBUS parameters (if available).
Page 40: Input Data Coming From The Plc
4 Get to know LBK SBV System 4.7.3 Input data coming from the PLC If neither digital input nor OSSD is configured as Fieldbus controlled, the behavior of the input data coming from the PLC is as described below: Condition...
Page 41: Fieldbus Communication (Safety Over Ethercat® - Fsoe)
4 Get to know LBK SBV System Communication Data type Description direction Safe SYSTEM STATUS DATA from the controller Controller: internal status status of each of the four OSSDs status of each single channel and dual channel input Sensor: status of each detection field (target detected or not) or error...
Page 42: Communication With The Machinery
4 Get to know LBK SBV System 4.8.2 Communication with the machinery The Fieldbus makes the following actions possible: Choose dynamically from 1 to 32 preset configurations. Read the status of the inputs. Control the outputs. Mute the sensors. Enable the restart signal.
Page 43: Modbus Communication
4 Get to know LBK SBV System Communication Data type Description direction Unsafe DIAGNOSTIC DATA from the controller Controller: internal status with an extended description of the error condition Sensor: internal status with an extended description of the error condition Unsafe SYSTEM STATUS ...
Page 44: System Configuration
4.10.2 Dynamic system configuration LBK SBV System allows a real-time adjustment of the most important system parameters, providing the means to switch dynamically among different preset configurations. Via the LBK Designer application, once the first system configuration (default configuration) has been set, it is possible to set alternative presets to allow a dynamic real-time reconfiguration of the monitored area.
Page 45: Dynamic System Configuration Switch
4 Get to know LBK SBV System 4.10.4 Dynamic system configuration switch One of the preset configurations can be activated dynamically either through the digital inputs (Dynamic configuration switch) or through the safety Fieldbus (if available). WARNING If one or more digital inputs are configured as "Dynamic configuration switch", a switch through the safety Fieldbus is not considered.
Page 46: Dynamic Configuration Through The Safety Fieldbus
WARNING Before activating one of the preset configurations through the safety Fieldbus, ensure that none of the digital inputs is configured as Dynamic configuration switch; otherwise, the LBK SBV System ignores all the switches made through the safety Fieldbus. Leuze electronic GmbH + Co. KG...
Page 47: Functioning Principles
Motion speed Inclination All these factors have been analyzed for a human body during the safety validation of LBK SBV System and cannot lead to a dangerous situation. These factors may occasionally influence the behavior of the system causing spurious activation of the safety function.
Page 48: Interference With Pacemakers Or Other Medical Devices
5 Functioning principles 5.1.5 Interference with pacemakers or other medical devices Radiation from LBK SBV System does not interfere with pacemakers or other medical devices. Detection fields 5.2.1 Introduction The field of view of each sensor can be composed of up to four detection fields. Each of the four detection fields has a dedicated detection signal.
Page 49: Detection Distance
(for 3.x sensors) or 200 mm (for 5.x sensors). The first detection field with a detection distance other than 0 (e.g., detection field 1) must have a minimum detection distance of 200 mm. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 50: Detection Fields Dependency And Detection Signal Generation
In this example, both detection field 1 and 2 generate a detection signal, for target [A] and [B] respectively. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 51: Independent Detection Fields: A Use Case
The blind area generated by the moving robotic arm can prevent the sensor from detecting targets in the following other detection fields for a time interval. This time must be considered when defining the detection distance for detection field 2. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 52: Safety Functions
Safety working mode: Access detection and restart prevention (default) 6.2.1 Introduction This safety working mode is composed of the following safety functions: access detection (Human detection or Custom target detection) restart prevention Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 53: Safety Function: Access Detection (Human Detection Or Custom Target Detection)
The static object detection option affects the value range of the Restart timeout parameter and therefore affects the operation of the restart prevention function (see Restart timeout parameter on page 56). Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 54: Safety Working Mode: Always-On Access Detection
The minimum and the default value is 0 dB (Human detection). The maximum value is 70 dB. For example, with the RCS threshold set to 20 dB, the system guarantees 100% detection of targets with RCS greater than 20 dB (Custom target detection). Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 55: Rcs Reader Tool
100% detection of static objects. 6.5.2 Availability The static object detection option is available for: controller firmware version 1.5.0 or later, and sensor firmware version 3.0 or later. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 56: Possible Applications
Below are some examples of situations where the above conditions are not met (X) and how to properly position the sensor (✓ ). These examples are not meant to be exhaustive. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 57: Types Of Managed Restart
Note*: machinery restart is enabled if no motion is detected up to 35 cm (13.8 in) beyond the detection field. Note**: (for all types of restart) other dangerous system statuses may prevent the restart of the machinery (e.g., diagnostic fault, sensor masking, etc.) Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 58: Precautions For Preventing Unexpected Restarting
4. In the LBK Designer application, in Configuration for each detection field in use with safe manual restart, select the Safety working mode among those allowed and set the Restart timeout parameter value. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 59: Other Functions
When the muting is enabled for a group of sensors, the function is activated for each sensor as soon as there is no detection in its monitored area, regardless of the status of the other sensors. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 60: Enable Muting Signal Characteristics
Anti-rotation around axes The sensor detects rotation around its axes. Note: the axes are those represented in the figure below, regardless of the installation position of the sensor. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 61: Enable The Anti-Rotation Around Axes Function
Note: when the position is modified with respect to the saved references (i.e., when a sensor is rotated) and the anti-rotation around axes function is enabled, the LBK SBV System detects the tampering and sends the message within 5 s.
Page 62: When To Enable
RCS below the minimum detectable threshold. Note: when the position is modified with respect to the saved references (i.e., when a sensor is masked) and the anti-rotation around axes function is enabled, the LBK SBV System detects the tampering and notifies it within 5 s.
Page 63: Causes Of Masking
To change the sensitivity level or disable the function, in the LBK Designer application, click Settings > Anti- tampering and search for Anti-masking sensitivity. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 64: Checks When The Anti-Masking Function Is Disabled
(e.g., due to sensors of different systems installed too close to each other or problems on the CAN bus). In the LBK Designer application in Settings > Advanced, the following levels of robustness can be set: Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 65 The parameter impacts the system response time for the access detection safety function. According to the chosen level, the maximum guaranteed response time is 100 ms (Standard), 150 ms (High), or 200 ms (Very High). Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 66: Sensor Position
[B]: where the actual detection of a moving object/person depends on the characteristics of the object itself (see Factors that influence the reflected signal on page 47) Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 67: Dimensions For The Access Detection Function
Note: the tolerance area dimensions described are related to the detection of humans. The horizontal tolerance area is 20° greater than the angular coverage set. Side view Top view Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 68: Dimensions For The Restart Prevention Function
LED on the left (with respect to the sensor center, facing the sensor) downward with sensor LED up Top view with sensor inclination 0°. Top view with sensor inclination 0°. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 69: Advanced Field Of View
The angular coverage of each detection field must be wider than, or equal to, the angular coverage of the following detection fields. The minimum field of view width is 10°. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 70: Corridor Field Of View
8.4.1 Introduction The dangerous area of the machinery to which LBK SBV System is applied must be calculated according to the formulas described in this section, which are defined considering the guidelines and requirements of the ISO 13855:2010 (and ISO DIS 13855) standard.
Page 71: H Dimension Definition
Note: [A], [B], [C] and [D] are examples to define H and not suggestions on how to install the sensor. For details about the calculation of H, please refer to the application notes downloadable from the site www.leuze.com. For details about the difference between the two approaches, please refer to standard ISO 13855.
Page 72: Formula For Mobile Application
Description unit α Sensor inclination degrees Sensor installation height Detection distance (linear) Must be within the range of distances allowed (see Installation configurations on the next page). Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 73: Installation Configurations
From 0 m to D From D to 9 m From D to D Below is an example for configuration 3, with D = 0.9 m and D = 1.6 m. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 74: Calculate The Real Detection Distance
The installation height (from the ground to the center of the sensor) must be greater than or equal to 20 cm (7.9 in). The angular coverage must be 90°. The inclination must be 40° upwards. The rotation around the z-axis must be 90°. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 75: For Restart Prevention Function
The sensors can be mounted on moving vehicles or moving machinery parts. The characteristics of the detection field and the response time are the same as in stationary installations. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 76: Speed Limits
Once the moving part is stopped, the sensor does not detect the object anymore and therefore the part moves but it stops again as soon as it detects the object again. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 77: Recommendations For Positioning The Sensor
Below are some recommendations for defining the sensor position: installation height (from the ground to the center of the sensor): minimum 15 cm (5.9 in) suggested inclination: minimum 15° Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 78: Position Not Exposed To Precipitation
45 mm/h. 8.8.4 Position not exposed to precipitation If the installation position of the sensor is not exposed to precipitation, no special precautions are required. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 79: Installation And Use Procedures
Note: if the installation fails, the dependencies needed by the application may be missing. Update your operating system or contact our Technical Support to receive assistance. 1. Download the application from the www.leuze.com website (from the product download area) and install it on the computer.
Page 80: Mount 3-Axes Bracket
2. Attach the roll bracket to the base. Use the tamper-proof screw provided with the bracket. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 81: Install The Sensors
NOTICE Make sure the support does not inhibit machinery commands. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 82 3. Pan the sensor until it reaches the desired position. Note: a notch is equal to a 10° of rotation. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 83 Note: a notch is equal to a 10° of inclination. For a finer regulation of the sensor inclination with a 1° precision (see Set the sensor inclination with a 1° precision on page 86). Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 84: Examples Of Sensor Installation
Examples of sensor installation NOTICE Refer to the sensor LED position to identify the sensor field of view (see Position of the field of view on page 68). Floor installation Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 85 Note: install the sensor so that the field of view is tilted towards the outside of the hazardous area to avoid false alarms (seePosition of the field of view on page 68). Installation on the machinery. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 86: Connect The Sensors To The Controller
Note: when replacing a sensor, in the LBK Designer application, click APPLY CHANGES to confirm the change. 1. With the cable validator tool (downloadable from the site www.leuze.com), decide if the controller will be positioned at the end of the chain or inside it (see Chain examples below).
Page 87 4. Insert the sensor and the tamper-proof screws in the bracket (see How to insert the sensor on page 89). Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 88 (for example, for an inclination angle of +38°, the tens place value is 3: tilt the sensor upward three notches). 6. Tighten the screws. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 89: How To Choose The Adjustment Ring Position
Example 1 (upward): +62° In this example, the rear of the case is facing the following angles: 1°, 2°, 3°, 4°, 5°. Side 1 Side 2 Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 90: Configure Lbk Sbv System
Configure procedure 1. "Start the LBK Designer application". 2. "Define the area to be monitored". 3. "Configure the inputs and outputs". 4. "Save and print the configuration". Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 91: Start The Lbk Designer Application
7. Optional. Enable the Static object detection option for each detection field only if needed. For details, see Restart prevention function: static object detection option on page 55. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 92: Configure The Inputs And Outputs
2. Click ASSIGN NODE IDS > Automatic: the controller assigns the Node ID in ascending order of sensor ID (SID). semi-automatic Click ASSIGN NODE IDS > Semi-automatic and follow the instructions displayed. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 93: Synchronize The Controllers
No objects should completely occlude the target. Starting conditions Machinery switched off (Safe condition) LBK SBV System configured to fulfill the access detection safety function Detection signals monitored via digital outputs or safety Fieldbus (i.e., PROFIsafe or FSoE) Test setup The following tests aim to validate the sensor’s performance for the access detection safety function.
Page 94: Validation Procedure For The Restart Prevention Function
No objects should completely occlude the person. Starting conditions Machinery switched off (safe condition) LBK SBV System configured to fulfill the restart prevention safety function Detection signals monitored via digital outputs or safety Fieldbus (i.e., PROFIsafe or FSoE) Test setup The following tests aim to validate the performance of the sensor restart prevention safety function.
Page 95 9 Installation and use procedures Validation test The validation procedure of the LBK SBV System system is reported below: 1. Identify the test positions, including those locations where the operator should normally be located during the production cycle: boundaries of the dangerous area...
Page 96: Validate The System With Lbk Designer
Note: if the static object detection option is enabled, the empty dot represents a moving target, and the full dot represents a static target. 4. Check that the distance and the angle where the motion is detected are the expected values. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 97: Troubleshooting Validation
APPLY CHANGES operation, and the name of the computer which did it dynamic configuration checksum, associated with a specific dynamic configuration. It considers both common and dynamic parameters Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 98: Configuration Reports
In Settings, click Activity History and then click Configuration reports page: the reports archive opens. Other procedures 9.7.1 Change language 1. Click 2. Select the desired language. The language changes automatically. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 99: Restore Factory Default Settings
4. Wait until all the six LEDs on the controller turns steady green: the Ethernet parameters are set to their default values (see Ethernet connection (if available) on page 121). 5. Configure the controller again. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 100: Restore Network Parameters
PROFIsafe interface; or the Safe Address if it is provided with a Safety over EtherCAT® interface. 9.7.9 Set system labels In Admin > System labels, choose the desired labels for the controller and the sensors. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 101: Troubleshooting
10 Troubleshooting Troubleshooting Machinery maintenance technician The machinery maintenance technician is a qualified person with the administrator privileges required to modify the configuration of LBK SBV System through the software and perform maintenance and troubleshooting. 10.1 Troubleshooting procedures Note: if requested by Technical Support, in Settings > Activity History, click Download sensor debug info to download the files and forward them to Leuze for debugging.
Page 102 Sensor Check the problem through one LED page corresponding to the the LED on the sensor. flashing LED in error ** (seeSensor LED on the next page) Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 103: Sensor Led
LBK Designer a pause ** application is equal to the number of the sensors physically connected Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 104: Other Problems
The voltage value The chip that detects inputs is Contact Technical Support. detected on the SNS faulty input is zero Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 105: Event Log Management
Each line in the log file reports the following information, separated by tab character: Timestamp (seconds counter from the latest boot) Timestamp (absolute/relative value) Event type: [ERROR]= diagnostic event [INFO]= information event Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 106: Timestamp (Seconds Counter From The Latest Boot)
“(Disappearing)” is reported as an additional parameter. Examples Detection access (field #3, 1300 mm/40°) System configuration #15 CAN ERROR (Code: 0x0010) COMMUNICATION LOST CAN ERROR (Disappearing) Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 107: Log File Example
ERROR System Boot INFO System configuration INFO Factory reset INFO Stop signal INFO Restart signal INFO Detection access INFO Detection exit INFO Dynamic configuration in use INFO Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 108: 10.2.10 Verbosity Level
(in mm) and detection angle (in °) in access, and detection field at exit Format: CONTROLLER Detection access (field #n, distance mm/azimuth°) CONTROLLER Detection exit (field #n) Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 109: Info Events
If configured, every change of the Stop Signal is logged as ACTIVATION or DEACTIVATION. Format: Stop signal ACTIVATION/DEACTIVATION Example: 20 2020/11/18 16:47:25 [INFO] CONTROLLER Stop signal ACTIVATION Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 110: Restart Signal
Note: the event indicates a change of the muting status of the system. It does not correspond to the muting request. Format: Muting disabled/enabled Example: 20 2020/11/18 16:47:25 [INFO] SENSOR#1 Muting enabled Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 111: 10.3.10 Fieldbus Connection
Every time a log download is performed on the device, it is logged. The interface used (USB/ETH) is logged as well. Format: Log download via USB/ETH Example: 20 2020/11/18 16:47:25 [INFO] CONTROLLER Log download via USB Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 112: Error Events (Controller)
CIRCUIT OSSD 4 SHORT- Short-circuit error on MOS output 4 CIRCUIT OSSD 1 NO LOAD No load on OSSD 1 OSSD 2 NO LOAD No load on OSSD 2 Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 113: Flash Errors (Flash Error)
Writing and reading internal operation timeout NO_SD microSD not present WRITE Writing error on the microSD card OPERATION FAILED CHECK File corrupted or no file during restore from microSD card OPERATION FAILED Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 114: Sensor Configuration Errors (Sensor Configuration Error)
No sensor errors are available if the sensor is in muting. Note: if requested by Technical Support, in Settings > Activity History, click Download sensor debug info to download the files and forward them to Leuze for debugging. 10.5.2 Sensor configuration error (SENSOR CONFIGURATION ERROR) Error occurred on the sensors during the configuration process or at the system power up.
Page 115: Misconfiguration Error (Misconfiguration Error)
Sensor rotation around the x-axis ROLL ANGLE ERROR Sensor rotation around the z-axis PAN ANGLE ERROR Sensor rotation around the y-axis Note: the information of the angle (in degrees) is reported. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 116: Signal Error (Signal Error)
A shielded cable between the controller and the first sensor, and between the sensors is strongly recommended. Nevertheless, route the CAN cables separately from high-potential power lines or through an exclusive conduit Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 117: 11 Maintenance
Extraordinary maintenance 11.2.1 Machinery maintenance technician The machinery maintenance technician is a qualified person with the administrator privileges required to modify the configuration of LBK SBV System through the LBK Designer application and perform maintenance and troubleshooting. 11.2.2 Controller firmware update 1.
Page 118: Back Up The Configuration To A Pc
Back up the configuration to a PC The current configuration can be backed up, including the input/output settings. The configuration is saved in a .cfg file, which can be used to restore the configuration or to facilitate configuration of several LBK SBV System.
Page 119: Microsd Card Specifications
The event is logged in the reports archive (Settings > Activity History > Configuration reports page) with the string Restore-via-sdcard. 11.2.8 microSD card specifications Type microSD File system FAT32 Recommended capacity 32 GB or less Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 120: Technical References
ESPE Type (EN 61496-1) Category (EN ISO 13849) 3 equivalent Class (IEC TS 62998-1) Communication protocol CAN complies with standard EN 50325-5 (sensors-controller) Mission time 20 years MTTF 42 years Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 121: Ethernet Connection (If Available)
1 dual channel (cat. 3) and 2 single channels (cat. 2) type 3 digital inputs with common See Voltage and current limits for digital inputs on page 126. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 122 (typical examples are a Class 2 transformer or a Class 2 power sources in compliance with, UL 5085-3/ CSA-C22.2 No. 66.3 or UL 1310/CSA-C22.2 No. 223). Type A Type B Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 123: Sensor Features
Cables shall be listed in accordance with application as described in the National Electrical Code, NFPA 70, and in the Canadian Electrical Code, C22.1. Total maximum length of the CAN bus line: 100 m (328.1 ft) Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 124: Tamper-Proof Screws Specifications
2.5 mm (0.10 in) 4 mm (0.15 in) 12.1.9 Bottom screws specifications The bottom screws can be: cheese head button head Note: avoid using countersunk head screws. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 125: Terminal Blocks And Connector Pin-Outs
GND, common reference for all digital outputs Note: the cables used must have a maximum length of 30 m (98.4 ft) and the maximum operating temperature must be at least 80 °C. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 126: Voltage And Current Limits For Digital Inputs
CAN bus terminal block Symbol Description + 12 V DC output CAN H CAN L Note: the maximum operating temperature of the cables must be at least 70 °C. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 127: Connectors M12 Can Bus
Female connector Function Shield to be connected to the functional earth on the power supply terminal block of the controller. + 12 V DC CAN H CAN L Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 128: Electrical Connections
Digital input #2 Not configured Digital output #1 Detection signal 1 Digital output #2 Detection signal 1 Digital output #3 Not configured Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 129: Connection Of Safety Outputs To An External Safety Relay
Digital input #2 Not configured Digital output #1 Detection signal 1 Digital output #2 Detection signal 1 Digital output #3 Not configured Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 130: Connection Of Stop Signal (Emergency Button)
Digital input #1 Not configured Digital input #2 Stop signal Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Not configured Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 131: Connection Of Restart Signal (Dual Channel)
Digital input #1 Not configured Digital input #2 Restart signal Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Not configured Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 132: Connection Of The Muting Input And Output (One Group Of Sensors)
Digital input #2 Not configured Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Muting enable feedback signal Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 133: Connection Of The Muting Input And Output (Two Groups Of Sensors)
Digital input #2 Muting group 2 Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Muting enable feedback signal Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 134: Detection Signal 1 And 2 Connection
Digital input #2 Not configured Digital output #1 Detection signal 1 Digital output #2 Detection signal 1 Digital output #3 Detection signal 2 Digital output #4 Detection signal 2 Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 135: Diagnostic Output Connection
Digital input #1 Not configured Digital input #2 Not configured Digital output #1 Not configured Digital output #2 Not configured Digital output #3 System diagnostic signal Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 136: Configuration Application Parameters
(for each detection field with sensor) cannot distance > 0 is 200 exceed 9000 mm. Detection area shape Classic, Corridor Classic Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 137 -20 dB +20 dB 0 dB Settings > Advanced > Multi-controller synchronization Controller channel Settings > Anti-tampering Anti-masking sensitivity (for each sensor) Disabled, Low, Medium, High High Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 138 Settings > Activity History Log verbosity level Settings > Detection field groups Detection field 1, 2, 3, 4 (for each sensor) None, Group 1, Group 2, Both None Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 139 Controller Sensor 1 Sensor 2 Sensor 3 Sensor 4 Sensor 5 Sensor 6 Admin > Users management User name Access level Admin, Engineer, Expert, Observer, Observer Service Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 140: Digital Input Signals
Less than 50 ms. If the value is greater than 50 ms, the diagnostic alarm starts and the system deactivates the safety outputs. Activation delay. Less than 5 ms. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 141: Muting (With/Without Pulse)
2 is at a low logic level (0). Disabled as long as channel 1 is at a low logic level (0) and channel 2 is at a high logic level (1). Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 142 They are enabled as long as both the input signals follow the configured muting parameters (pulse width, period, and phase shift). Activation/deactivation delay. Less than three times the period. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 143: Restart Signal (Dual Channel, Redundancy Mode Coherent)
Restart signal Activation delay. Less than 50 ms. Diff Less than 100 ms. If the value is greater than 100 ms, the system maintains the outputs deactivated. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 144: Restart Signal (Dual Channel, Redundancy Mode Inverted)
Restart signal Activation delay. Less than 50 ms. Diff Less than 100 ms. If the value is greater than 100 ms, the system maintains the outputs deactivated. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 145: Restart Signal (Single Channel)
0 -> 1 ->0. They must stay at a high logical level (t) for at least 10 s and less than 30 s. System recondition CH2 Diff Less than 100 ms. If the value is greater than 100 ms, the system maintains the outputs deactivated. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 146: System Recondition (Dual Channel, Redundancy Mode Inverted)
Interchangeable channel. Both channels must have a transition of logical level 0 -> 1 ->0. They must stay at a high logical level (t) for at least 10 s and less than 30 s. (System recondition) Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 147: Restart Signal + System Recondition (Dual Channel, Redundancy Mode Inverted)
The channel must have a transition of logical level 0 -> 1 ->0. The time it stays at a high recondition logical level (t) must be at least 10 s and less than 30 s. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 148: Dynamic Configuration Switch (Redundancy Mode Coherent)
For details about the dynamic configuration number and the encoded channel option, see configuration Dynamic configuration through the digital inputs on page 45. number Activation/deactivation delay. Less than 50 ms. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 149: Dynamic Configuration Switch (Redundancy Mode Inverted)
For details about the dynamic configuration number and the encoded channels option, configuration see Dynamic configuration through the digital inputs on page 45. number Activation/deactivation delay. Less than 50 ms. Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 150: 13 Appendix
Backward compatibility Backward compatibility is guaranteed. 13.1.7 Change control Any change proposal suggested by the integrator or the end user should be forwarded to Leuze and evaluated by the Product Owner. 13.1.8 Implemented security measures Firmware upgrade packages are managed by the Leuze Technical Support and are signed to prevent the use of unverified binary files.
Page 151: Disposal
Service and support 13.3.1 Service hotline You can find the contact information for the hotline in your country on our website www.leuze.com under Contact & Support. Repair service and returns Defective devices are repaired in our service centers competently and quickly. We offer you an extensive service packet to keep any system downtimes to a minimum.
Page 152: Checklist
LBK ISC100E-F Controller FSoE 50147250 LBK ISC-02 Controller Ethernet, USB 50147251 LBK ISC-03 Controller USB 50145356 LBK ISC110E-P Controller PROFIsafe, SD-Card 50149651 LBK ISC110E-F Controller FSoE, SD- Card Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 153: Accessories
Interconnection cable, 5W-P3-150 M12 angled, 15m 13.7.3 Connection Technology – USB Interconnection Cables Part no. Article Description 50143459 KSS US-USB2-A-mic-B- USB cable, USB-A – V0-018 micro-USB, 1.8m Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)
Page 154: Connection Technology - Terminating Resistors
Article Description 50150141 BTU0700P Mounting bracket for SBV sensor as spare part 13.7.6 Mounting Technology – Protectors Part no. Article Description 50150219 BTP0710M Mechanical protector for Sensor Leuze electronic GmbH + Co. KG Sensor LBK SBV (9 meters range sensors)

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Leuze LBK SBV Operating Instructions Manual

1 Glossary of Terms

2 This Manual

3 Safety

4 Get to Know LBK SBV System

5 Functioning Principles

6 Safety Functions

7 Other Functions

8 Sensor Position

9 Installation and Use Procedures

10 Troubleshooting

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