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Original operating instructions IPS 458i Camera-based positioning sensor We reserve the right to make technical changes EN • 2021-09-08 • 50145143...
Process for exchanging information and error messages (Internet Control Message Protocol) IGMP Process for organizing multicast groups (Internet Group Management Protocol) IO or I/O Input/Output IO controller Control that initiates the IO data communication Leuze electronic GmbH + Co. KG IPS 458i...
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Internet protocol family (Transmission Control Protocol/Internet Protocol) Tolerance range Symmetrical area in X/Y direction around the nominal position in which the four switching outputs (+X/-X/+Y/-Y) switch. Network transmission protocol (User Datagram Protocol) Underwriters Laboratories Leuze electronic GmbH + Co. KG IPS 458i...
Ä Only operate the device in accordance with its intended use. Ä Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use. Ä Read these operating instructions before commissioning the device. Knowledge of the oper- ating instructions is an element of proper use.
(German Social Accident Insurance) provision 3 (e.g. electrician foreman). In other countries, there are re- spective regulations that must be observed. Disclaimer Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account.
• Installation wizard for simple configuration in just a few steps • Integrated teach functions: • Automatic adjustment of the exposure time and hole geometry • Electronic position teach for fine adjustment • Reading in of configuration codes • Multiple programs Leuze electronic GmbH + Co. KG IPS 458i...
For reflective surfaces behind the hole in the bar, we recommend using external illumination (see chapter 5.2 "Combination with external illumination"). As an alternative to external illumination, reflectors can also be used. Leuze electronic GmbH + Co. KG IPS 458i...
HOST, M12 socket, 4-pin, D-coded Fig. 3.2: Electrical connections NOTICE Ready-made cables are available for all connections (see chapter 16.3 "Cables accessories"). NOTICE Shielding connection! Ä The shielding is connected via the M12 connector housing. Leuze electronic GmbH + Co. KG IPS 458i...
-Y position; signals whether the positioning sensor is located in the tolerance range Fig. 3.3: Indicators and operational controls 3.4.1 LED indicators PWR LED Tab. 3.1: PWR indicators Color State Description Device off No operating voltage Leuze electronic GmbH + Co. KG IPS 458i...
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• Deviating target/actual topology Flashing Communication error • Temporary connection error • If DHCP active: No IP address could be obtained. ON (continuous light) Network error • No connection established • No communication possible Leuze electronic GmbH + Co. KG IPS 458i...
Process mode is thereby interrupted. Program selection The control buttons and PROGRAM display can be used to select, activate and display the first four pro- grams that are stored in the device. Leuze electronic GmbH + Co. KG IPS 458i...
Upon exiting a function mode, the four feedback LEDs signal whether teaching was successful: • Single, brief flash: Teaching successful • Flashing fast (3 seconds): Teaching not successful Leuze electronic GmbH + Co. KG IPS 458i...
2 Field of view (FOV) 3 Region of interest (ROI) 4 Tolerance range 5 Nominal position (marker) 6 Actual position (marker) 7 X deviation 8 Y deviation Fig. 4.1: Mode of operation of the positioning sensor Leuze electronic GmbH + Co. KG IPS 458i...
• Compartments with different markers (hole or reflector) Switch between or activate programs in the device as follows: • Via the webConfig tool (see chapter 4.7 "Leuze webConfig tool") • Via switching inputs SWI3 and SWI4 (only the first four programs – default setting) •...
The webConfig configuration tool offers a graphical user interface for the configuration of the positioning sensor via a PC (see chapter 9 "Starting up the device – Leuze webConfig tool"). The wizard of the webConfig tool can be used to easily configure the positioning sensor in just a few steps.
Ä Ensure that behind the hole there are no reflective materials within 500 mm. 5.2.2 Electrical connection The sensor and the external illumination can be directly connected to one another. In this case, all signals (PWR/SWIO) are looped through the external illumination. Leuze electronic GmbH + Co. KG IPS 458i...
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Interconnection cable, e.g. 2 m – 50130284 Interconnection cable, e.g. 0.3 m – 50143811 Ethernet interconnection cable, e.g. 2 m – 50135080 Fig. 5.2: Electrical connection of sensor and external illumination – arrangement possibilities and mounting dis- tances Leuze electronic GmbH + Co. KG IPS 458i...
Commissioning The following parameters are to be set in the sensor via the webConfig tool if the external illumination is di- rectly connected to the sensor (see see chapter 9 "Starting up the device – Leuze webConfig tool"). Fig. 5.3: Settings for operation with external illumination in the CONFIGURATION menu Ä...
• Visibility of the control panel and access to the control buttons. NOTICE In event of a device exchange (e.g., in case of servicing), the new sensor must be mechanically aligned and the position checked. Leuze electronic GmbH + Co. KG IPS 458i...
The optimum tilt angle or angle of inclination is dependent on the surface of the bar and the working distance. Normally, a tilt angle of 5° and an angle of inclination of 0° is recommended. Leuze electronic GmbH + Co. KG IPS 458i...
The working distance is the path from the front edge of the sensor to the marker. Working distance Field of view (FOV) Height of the field of view Width of the field of view Fig. 6.2: Working distance and field of view Leuze electronic GmbH + Co. KG IPS 458i...
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68 x 51 0 x 0 1000 1500 2000 2500 Working distance [mm] Field of view: width x height [mm] F2 optics F4 optics Fig. 6.3: Relationship between working distance and field of view size Leuze electronic GmbH + Co. KG IPS 458i...
Ä Mount the device to the mounting system with M4 fastening screws. ð Max. tightening torque of the fastening screws: 1.4 Nm ð Location and thread depth of the mounting thread: see chapter 15.5 "Dimensioned drawings" Leuze electronic GmbH + Co. KG IPS 458i...
Ä Then lift the housing hood up and off of the housing base. Ä Then mount the new housing hood in the reverse order. The tightening torque of the fastening screws is 0.25 Nm. Fastening screws Housing hood Fig. 6.4: Replace housing hood Leuze electronic GmbH + Co. KG IPS 458i...
(Program Selection 0) SWI4 Red/blue Digital switching input 4 (Program Selection 1) Thread (M12 FE (functional earth) Connection cable shield. connector) The shield of the connection cable is on the thread of the M12 connector. Leuze electronic GmbH + Co. KG IPS 458i...
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Electrical connection NOTICE The core colors only apply if Leuze’s original connection cables are used (see chapter 16.3 "Ca- bles accessories"). CAUTION UL applications! For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC (Na- tional Electric Code).
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Maximum loading of the switching outputs! Ä Do not load the respective switching output of the sensor with more than 60 mA at +18 V … +30 V DC in normal operation. Ä Each configured switching output is short-circuit proof. Leuze electronic GmbH + Co. KG IPS 458i...
M12 socket. NOTICE Use ready-made cables! Ä If possible, use the ready-made cables from Leuze (see chapter 16.3 "Cables accessories"). Ethernet star topology The sensor is operated as a "stand-alone" single device in an Ethernet star topology with individual IP ad- dress.
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Ä Ensure adequate shielding. Ä The entire interconnection cable must be shielded and earthed. Ä The RD+/RD- and TD+/TD- wires must be stranded in pairs. Ä Use at least a CAT 5 cable for the connection. Leuze electronic GmbH + Co. KG IPS 458i...
The Ethernet communication is decentrally distributed in the high-bay storage device via the Ethernet switch. Circuit diagram example for the connection to an Ethernet switch PWR/SWIO1-8 Ethernet PWR/SWIO1-8 Ethernet IPS 400i positioning sensor Ethernet switch Fig. 7.8: Circuit diagram example for connection to Ethernet switch Leuze electronic GmbH + Co. KG IPS 458i...
13 "Diagnostics and troubleshooting". If a problem occurs that cannot be rectified even after checking all electrical connections and settings on the devices and on the host, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 14 "Service and support").
6 "Mounting"). • The positioning sensor is correctly connected (see chapter 7 "Electrical connection"). • The application data is set via the webConfig tool (see chapter 9 "Starting up the device – Leuze web- Config tool"). • The housing hood of the positioning sensor is aligned parallel to the marker.
Setting the IP address with Device-Finder Ä Download the program Device-Finder from the Internet to the PC. ð Call up the Leuze website: www.leuze.com. ð Enter the type designation or part number of the device as the search term. ð The program Device-Finder can be found on the product page for the device under the Downloads tab.
ð IP address of the communication partner ð Port number of the communication partner The corresponding adjustment options can be found in the webConfig tool: Configuration > Control > Host > Ethernet > UDP Leuze electronic GmbH + Co. KG IPS 458i...
ð The system clock is reset if the operating voltage is interrupted. Configuration via configuration codes You can make configuration changes with the help of printed configuration codes (see chapter 18.2 "Con- figuration via configuration codes"). Leuze electronic GmbH + Co. KG IPS 458i...
, the position is taught-in provided the entire region of interest fits in the sensor's field of view after shifting. NOTICE Deactivate the ADJ function! Ä You must deactivate the ADJ function with the enter button Leuze electronic GmbH + Co. KG IPS 458i...
Ä Start the webConfig tool via your PC's Internet browser with IP address 192.168.60.101 or with the IP address set by you. ð 192.168.60.101 is the standard Leuze IP address for communication with positioning sensors of the IPS 400i series. The PC displays the webConfig start page with the current process information in the Process operating mode: •...
Starting up the device – Leuze webConfig tool Changing the operating mode (Process - Service) Fig. 9.1: The start page of the webConfig tool The user interface of the webConfig tool is largely self-explanatory. NOTICE The webConfig tool is completely contained in the firmware of the device. The pages and func- tions of the webConfig tool may appear and be displayed differently depending on the firmware version.
Starting up the device – Leuze webConfig tool 9.3.1 Change operating mode For configurations with the webConfig tool, you can switch between the following operating modes: • Process The device is connected to the control or to the PC. • The process communication to the control is activated.
Starting up the device – Leuze webConfig tool • CONFIGURATION • Setting the application • Configuring data formatting and data output • Configuring the switching inputs/outputs • Configuring communication parameters and interfaces • General device settings, e.g. device names • Configuring operation with external illumination (see chapter 5.2.3 "Commissioning") •...
Starting up the device – Leuze webConfig tool 9.3.4 Configuring applications with the wizard With the configuration wizard, you can set up your application in just a few steps. Fig. 9.4: Configuration wizard Ä Select CONFIGURATION > [Start Wizard]. Ä Make the settings using the configuration steps presented by the wizard.
Starting up the device – Leuze webConfig tool Fig. 9.5: Program overview dialog Ä Select the program that you want to activate. Tab. 9.2: Overview of the digital inputs for programs Digital input SWI4 Digital input SWI3 Selection ID Program name PROGRAM 1 PROGRAM 2...
Starting up the device – Leuze webConfig tool Fig. 9.6: Image acquisition 9.4.3 Configuring markers Configuration of the current marker in the application. Ä Select CONFIGURATION > PROGRAM ADMINISTRATION. Ä Select the active program. Ä Select CONFIGURATION > Marker. ð The Marker dialog is displayed.
Starting up the device – Leuze webConfig tool 9.4.4 Assigning measurement values to digital switching outputs Program-specific assignment of measurement values to the programmable digital switching outputs. Ä Select the active program. Ä Select CONFIGURATION > CONTROL > Digital IOs. ð The Digital IOs dialog is displayed.
Starting up the device – Leuze webConfig tool 1 Tolerance range Y 2 Tolerance range X Fig. 9.9: Viewing direction: Towards the marker 9.4.5 Outputting measurement values via Ethernet Configuration of the measurement value output via the Ethernet interface. The output of measurement values can be individually configured.
(see chapter 9 "Starting up the de- vice – Leuze webConfig tool"; see chapter 11 "Interfaces – Communication"). Each device has a unique MAC address (Media Access Control). The MAC address (MAC-ID) is linked to an IP address during the course of configuration.
Ä Deactivate DHCP operation and enter the IP address. NOTICE If the IP address is set via the webConfig tool, it is active immediately after transfer to the de- vice. A restart is not required. Leuze electronic GmbH + Co. KG IPS 458i...
Min 1 byte - up to max. 266 bytes for the default output assembly Configuration Assembly Instance Address of the configuration as- Instance 190 sembly Configuration Size Length of the configuration as- 4 bytes sembly Leuze electronic GmbH + Co. KG IPS 458i...
Integrating the hardware in the PLC and installing the EDS file To integrate the sensor and to establish a connection between the PLC and the sensor, proceed as follows: Ä Download the EDS file from the Leuze website www.leuze.com under the corresponding product on the Downloads tab.
The Vendor ID assigned by ODVA for Leuze electronic GmbH + Co. KG is 524D. Device type The IPS 458i is defined as a generic device (keyable) by Leuze. According to ODVA, the IPS 458i is as- signed number 43D = 0x2B. Product Code The product code is an ID assigned by Leuze that has no further impact on other objects.
Data Byte xy Data Byte 254 The number of data starting at byte 7 is defined in the control while configuring the sensor. This makes it possible to use the assembly with any length. Leuze electronic GmbH + Co. KG IPS 458i...
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Data Byte xy Data Byte 254 The number of data starting at byte 11 is defined in the control while configuring the sensor. This makes it possible to use the assembly with any length. Leuze electronic GmbH + Co. KG IPS 458i...
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Data Byte xy Data Byte 254 The number of data starting at byte 15 is defined in the control while configuring the sensor. This makes it possible to use the assembly with any length. Leuze electronic GmbH + Co. KG IPS 458i...
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Y position deviation (high byte) NOTICE Data format: - 4 bytes for X-position deviation and 4 bytes for Y-position deviation - Data type: Measurement value as signed integer value - Byte sequence: big endian - Unit: mm/100 Leuze electronic GmbH + Co. KG IPS 458i...
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It is also possible to specify the length of the assembly with one byte and only use the control bits. With a length of 2 bytes, the I/O monitoring control bits can be used in addition to the control bits. NOTICE An example for using the assembly: see chapter 10.6.10 "Example configuration" Leuze electronic GmbH + Co. KG IPS 458i...
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It is also possible to specify the length of the assembly with one byte and only use the control bits. NOTICE Formula for calculating the assembly length: Length of the assembly = 9 + length of the entry data For entry data with length 10, the assembly must be configured with a length of 9 + 10 = 19. Leuze electronic GmbH + Co. KG IPS 458i...
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In the configuration assembly, all parameters have the value 0. Changing the individual default values is possible at any time. The participant is defined in off-line mode; the data must subse- quently be transferred to the control. Leuze electronic GmbH + Co. KG IPS 458i...
(event counter) Switching output comparison state toggle bit (event counter) Reserved SWIO 4 Status (input/output) Output activation Reset Event Counter Switching output comparison state (event counter) Switching output comparison state toggle bit (event counter) Leuze electronic GmbH + Co. KG IPS 458i...
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Switching output comparison state (event counter) Switching output comparison state toggle bit (event counter) NOTICE Toggle bits are control and monitoring control flags which are not level-sensitive, but rather trig- gered by edges. Leuze electronic GmbH + Co. KG IPS 458i...
In handshake operation, the control must acknowledge the data reception via the ACK bit before the new data is written into the input area. After acknowledging the last result, the input data is reset (filled with ze- ros). Leuze electronic GmbH + Co. KG IPS 458i...
This can be selected and configured in the webConfig tool. This class also defines the output of fragmented results. To occupy few I/O data, the results may be split into several fragments with this class. The fragments can then be transmitted one after another with a handshake. Leuze electronic GmbH + Co. KG IPS 458i...
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This signal indicates that all result buffers are occupied and that the sensor rejects data: 0: No 1: Yes New result (toggle bit) The toggle bit indicates whether a new result is present: 0 > 1: New result 1 > 0: New result Leuze electronic GmbH + Co. KG IPS 458i...
To occupy few I/O data, the entry data may be split into several frag- ments with this class. The fragments can then be transmitted one after another with a handshake. Leuze electronic GmbH + Co. KG IPS 458i...
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5: Invalid fragment length, i.e., if fragmentation is activated, the current fragment length is less than the cur- rent data length. 6: Invalid number of remaining fragments, i.e., with activated fragmentation, the remaining fragments are not consistent. Leuze electronic GmbH + Co. KG IPS 458i...
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The toggle bit shows whether new entry data is present: 0 > 1: New result 1 > 0: New result Entry data length Data length of the actual information. Data Information with a length of max. 255 bytes. Leuze electronic GmbH + Co. KG IPS 458i...
This control bit confirms and deletes errors or warnings that may be present in the system. It acts like a tog- gle bit. 0 > 1: Error Acknowledge 1 > 0: Error Acknowledge Standby Activates the standby function: 0: Standby off 1: Standby on Leuze electronic GmbH + Co. KG IPS 458i...
0: Marker is at or above the quality threshold 1: Marker has fallen below the quality threshold Multiple markers The signal indicates that the device detected multiple markers. 0: No marker detected 1: Multiple markers detected Leuze electronic GmbH + Co. KG IPS 458i...
‑999999 +999999 NOTICE Data format: - 4 bytes for X-position deviation and 4 bytes for Y-position deviation - Data type: Measurement value as signed integer value - Byte sequence: big endian - Unit: mm/100 Leuze electronic GmbH + Co. KG IPS 458i...
The following screenshot shows the configuration of the device in the Studio 5000 control software. Fig. 10.5: Configuration example – module definition with Generic Module Fig. 10.6: Configuration example – module definition with the EDS file Leuze electronic GmbH + Co. KG IPS 458i...
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Since the configuration is not used, the length of the configuration assembly is specified as 0. The device then operates with the default values. In this case, the acknowledge mode is not used. Below, examples of what data exchange looks like during two subsequent activations are shown. Leuze electronic GmbH + Co. KG IPS 458i...
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EtherNet/IP Fig. 10.7: Sequence diagram: data exchange when reading the position deviation Leuze electronic GmbH + Co. KG IPS 458i...
You can use this command to check whether the communication between PC and sensor is functional. Ä If you do not receive an acknowledgment, please check the interface connections or the pro- tocol. Leuze electronic GmbH + Co. KG IPS 458i...
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Upon deactivation of this mode, the position is re-taught, provided this is possible. This function must again be deactivated! Parameter ’+’ activates the alignment mode ’-’ deactivates the alignment mode Leuze electronic GmbH + Co. KG IPS 458i...
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’01’ Other error Program query Command ’GAI?’ Description The command queries the currently active program. Acknowledgment ’GAI=<bbb>‘ The selection ID of the currently active program is sent as the answer, e.g., 'GAI=0'. Leuze electronic GmbH + Co. KG IPS 458i...
• The device is designed as an XML server and communicates on port 10004. You can find detailed information on XML-based communication on the Leuze website: www.leuze.com • Enter the type designation or part number of the device as the search term.
Ä Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device. Maintenance Repairs to the device must only be carried out by the manufacturer. Ä For repairs, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 14 "Ser- vice and support"). Disposing Ä...
Measures PWR LED • No operating voltage connected to • Check operating voltage the device • Contact Leuze customer service (see • Hardware error chapter 14 "Service and support") Red, continuous Device error/parameter enable Contact Leuze customer service (see chapter light 14 "Service and support")
Service and support Service and support Service hotline You can find the contact information for the hotline in your country on our website www.leuze.com under Contact & Support. Repair service and returns Defective devices are repaired in our service centers competently and quickly. We offer you an extensive service packet to keep any system downtimes to a minimum.
2 M4 threaded inserts on each of the side walls, 5 mm deep 4 M4 threaded inserts on the rear, 3.5 mm / 5 mm deep Housing Housing: polycarbonate Housing base: diecast aluminum Optics cover Glass Leuze electronic GmbH + Co. KG IPS 458i...
During strobed operation, a higher power can briefly be consumed. Warmup time Minimum 30 minutes at +24 V DC and an ambient temperature of -30 °C Tab. 15.8: Environmental data Ambient temperature (opera- -+30 °C … +45 °C tion) Ambient temperature (storage) -20 °C … +70 °C Leuze electronic GmbH + Co. KG IPS 458i...
Dimensioned drawings IPS 400i 400i all dimensions in mm A Optical axis Fig. 15.1: IPS 400i dimensioned drawing 15.6 Dimensioned drawings - Accessories all dimensions in mm Fig. 15.2: Dimensioned drawing of the BTU 320M-D12 mounting system Leuze electronic GmbH + Co. KG IPS 458i...
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Technical data all dimensions in mm Fig. 15.3: Dimensioned drawing of the BT 320M mounting bracket Leuze electronic GmbH + Co. KG IPS 458i...
3: 1280 x 960 pixels Type of protective screen: G: Glass Heating variant: -: without heating H: with heating NOTICE A list with all available device types can be found on the Leuze website www.leuze.com. 16.2 Type overview Tab. 16.2: Type overview Type designation Description Part no.
50135196 MD 708-21-42/D4-12 Ethernet switch with 5 connections 50135197 MD 708-21-82/D4-12 Ethernet switch with 9 connections Tab. 16.11: Accessories – External illumination Part no. Part designation Description 50144030 IL AL 034/031 IR 110 H LED surface illumination, infrared LED, heating Leuze electronic GmbH + Co. KG IPS 458i...
EC Declaration of Conformity EC Declaration of Conformity The positioning sensors of the IPS 400i series have been developed and manufactured in accordance with the applicable European standards and directives. Leuze electronic GmbH + Co. KG IPS 458i...
Group separator RECORD SEPARATOR Record separator UNIT SEPARATOR Unit separator SPACE Space EXCLAMATION POINT Exclamation point " QUOTATION MARK Quotation mark NUMBER SIGN Number sign DOLLAR SIGN Dollar sign PERCENT SIGN Percent sign Leuze electronic GmbH + Co. KG IPS 458i...
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Question mark COMMERCIAL AT Commercial AT Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Leuze electronic GmbH + Co. KG IPS 458i...
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Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Leuze electronic GmbH + Co. KG IPS 458i...
(CD-ROM or DVD) if you submit a request to our customer support within three years of distribution of the product at the following address: Service center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Source code DCR 200i...
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