Related Manuals for Leuze IPS 408i
Summary of Contents for Leuze IPS 408i
- Page 1 Translation of original operating instructions IPS 408i Camera-based positioning sensor We reserve the right to make technical changes EN • 2024-02-20 • 50142025...
- Page 2 © 2024 Leuze electronic GmbH + Co. KG In der Braike 1 73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 www.leuze.com info@leuze.com Leuze electronic GmbH + Co. KG IPS 408i...
-
Page 3: Table Of Contents
Field of view size ....................... 28 Mounting the positioning sensor ................... 29 6.2.1 Mounting with M4 fastening screws................... 29 6.2.2 Mounting with the BTU 320M-D12 mounting system ............ 29 6.2.3 Mounting with the BT 320M mounting bracket .............. 30 Replace housing hood ...................... 30 Leuze electronic GmbH + Co. KG IPS 408i... - Page 4 Ethernet host communication .................... 42 8.4.5 FTP client .......................... 43 Configuration via configuration codes ................... 43 Activating device functions.................... 44 Starting up the device – Leuze webConfig tool .......... 45 System requirements ...................... 45 Start webConfig tool...................... 45 Short description of the webConfig tool ................ 46 9.3.1 Change operating mode .................... 46 9.3.2...
- Page 5 15.2 Type overview ........................ 65 15.3 Cables accessories ....................... 66 15.4 Other accessories ......................... 67 EC Declaration of Conformity................ 69 Appendix...................... 70 17.1 ASCII character set ....................... 70 17.2 Configuration via configuration codes ................... 73 17.3 License terms........................ 74 17.4 Communication example ...................... 74 Leuze electronic GmbH + Co. KG IPS 408i...
-
Page 6: About This Document
Text passages with this symbol provide you with further information. Symbol for action steps Text passages with this symbol instruct you to perform actions. Symbol for action results Text passages with this symbol describe the result of the preceding action. Leuze electronic GmbH + Co. KG IPS 408i... - Page 7 Protocol) Tolerance range Symmetrical area in X/Y direction around the nomi- nal position in which the four switching outputs (+X/- X/+Y/-Y) switch Network transmission protocol (User Datagram Pro- tocol) Underwriters Laboratories Leuze electronic GmbH + Co. KG IPS 408i...
-
Page 8: Safety
Ä Only operate the device in accordance with its intended use. Ä Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use. Ä Read these operating instructions before commissioning the device. Knowledge of the oper- ating instructions is an element of proper use. -
Page 9: Competent Persons
(German Social Accident Insurance) provision 3 (e.g. electrician foreman). In other countries, there are re- spective regulations that must be observed. Disclaimer Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account. -
Page 10: Device Description
Information on technical data and characteristics: see chapter 14 "Technical data". Markings The positioning sensor detects the following markers: • Hole: Dark, round marking on light background • Reflector: Light, round marking on dark background Leuze electronic GmbH + Co. KG IPS 408i... -
Page 11: Performance Characteristics
For reflective surfaces behind the hole in the bar, we recommend using external illumination (see chapter 5.2 "Combination with external illumination"). As an alternative to external illumination, reflectors can also be used. Leuze electronic GmbH + Co. KG IPS 408i... -
Page 12: Device Construction
Device construction Connection technology The device is connected using variously coded M12 connectors: • A-coded, 12-pin, M12 connection for operating voltage, switching inputs/outputs • D-coded, 4-pin, M12 connection for the Ethernet connection Leuze electronic GmbH + Co. KG IPS 408i... - Page 13 HOST, M12 socket, 4-pin, D-coded Fig. 3.2: Electrical connections NOTICE Ready-made cables are available for all connections (see chapter 15.3 "Cables accessories"). NOTICE Shielding connection! Ä The shielding is connected via the M12 connector housing. Leuze electronic GmbH + Co. KG IPS 408i...
-
Page 14: Indicators And Operational Controls
-Y position; signals whether the positioning sensor is located in the tolerance range Fig. 3.3: Indicators and operational controls NOTICE The program selection LEDs correspond to the first four selection IDs in the webConfig tool. Leuze electronic GmbH + Co. KG IPS 408i... -
Page 15: Led Indicators
• Connection and communication to Host established Flashing Communication error • Temporary connection error • If DHCP active: No IP address could be obtained ON (continuous light) Network error • No connection established • No communication possible Leuze electronic GmbH + Co. KG IPS 408i... -
Page 16: Function Selection And Program Selection
Process mode is thereby interrupted. Program selection The control buttons and PROGRAM display can be used to select, activate and display the first four pro- grams that are stored in the device. Leuze electronic GmbH + Co. KG IPS 408i... -
Page 17: Control Buttons
Upon exiting a function mode, the four feedback LEDs signal whether teaching was successful: • Single, brief flash: Teaching successful • Flashing fast (3 seconds): Teaching not successful Leuze electronic GmbH + Co. KG IPS 408i... -
Page 18: Functions
Mode of operation of the positioning sensor 1 Working distance 2 Field of view (FOV) 3 Region of interest (ROI) 4 Tolerance range 5 Nominal position (marker) 6 Actual position (marker) 7 X deviation 8 Y deviation Leuze electronic GmbH + Co. KG IPS 408i... -
Page 19: Programs
• Compartments with different markers (hole or reflector) Switch between or activate programs in the device as follows: • Via the webConfig tool (see chapter 4.7 "Leuze webConfig tool") • Via switching inputs SWI3 and SWI4 (only the first four programs – default setting) •... -
Page 20: Offset
The webConfig configuration tool offers a graphical user interface for the configuration of the positioning sensor via a PC (see chapter 9 "Starting up the device – Leuze webConfig tool"). The wizard of the webConfig tool can be used to easily configure the positioning sensor in just a few steps. -
Page 21: Applications
Ä Mount the illumination to a metal mounting bracket on the rear side of the housing only (heat dissipation). Ä Ensure that behind the hole there are no reflective materials within 500 mm. Leuze electronic GmbH + Co. KG IPS 408i... -
Page 22: Electrical Connection
Interconnection cable, e.g. 2 m – 50130284 Interconnection cable, e.g. 0.3 m – 50143811 Ethernet interconnection cable, e.g. 2 m – 50135080 Fig. 5.2: Electrical connection of sensor and external illumination – arrangement possibilities and mounting dis- tances Leuze electronic GmbH + Co. KG IPS 408i... -
Page 23: Commissioning
Commissioning The following parameters are to be set in the sensor via the webConfig tool if the external illumination is di- rectly connected to the sensor (see see chapter 9 "Starting up the device – Leuze webConfig tool"). Fig. 5.3: Settings for operation with external illumination in the CONFIGURATION menu Ä... -
Page 24: Mounting
• Time of data output. • The permissible line lengths between sensor and host system depending on which interface is used. • Visibility of the control panel and access to the control buttons. Leuze electronic GmbH + Co. KG IPS 408i... -
Page 25: Mounting Bracket
The optimum tilt angle or angle of inclination is dependent on the surface of the bar and the working distance. Normally, a tilt angle of 5° and an angle of inclination of 0° is recommended. Leuze electronic GmbH + Co. KG IPS 408i... -
Page 26: Determining The Working Distance
The working distance is the path from the front edge of the sensor to the marker. Working distance Field of view (FOV) Height of the field of view Width of the field of view Fig. 6.2: Working distance and field of view Leuze electronic GmbH + Co. KG IPS 408i... - Page 27 68 x 51 0 x 0 1000 1500 2000 2500 Working distance [mm] Field of view: width x height [mm] F2 optics F4 optics Fig. 6.3: Relationship between working distance and field of view size Leuze electronic GmbH + Co. KG IPS 408i...
-
Page 28: Field Of View Size
IPS 200i with a camera distance of 300 mm: • Field of view, horizontal = 2 x [tan (37.5 / 2) x 300 mm] = 204 mm • Field of view, vertical = 2 x [tan (28.6 / 2) x 300 mm] = 153 mm Leuze electronic GmbH + Co. KG IPS 408i... -
Page 29: Mounting The Positioning Sensor
Ä Mount the device to the mounting system with M4 fastening screws. ð Max. tightening torque of the fastening screws: 1.4 Nm ð Location and thread depth of the mounting thread: see chapter 14.5 "Dimensioned drawings" Leuze electronic GmbH + Co. KG IPS 408i... -
Page 30: Mounting With The Bt 320M Mounting Bracket
Ä Then lift the housing hood up and off of the housing base. Ä Then mount the new housing hood in the reverse order. The tightening torque of the fastening screws is 0.25 Nm. Fastening screws Housing hood Fig. 6.5: Replace housing hood Leuze electronic GmbH + Co. KG IPS 408i... -
Page 31: Electrical Connection
The device is designed in accordance with protection class III for supply with PELV (Protective Extra-Low Voltage). NOTICE Degree of protection IP65! Degree of protection IP65 is achieved only if the connectors and caps are screwed into place. Leuze electronic GmbH + Co. KG IPS 408i... -
Page 32: Overview
The sensor is operated as a "stand-alone" single device in an Ethernet star topology with individual IP ad- dress. The host interface of the superior system is connected to the HOST M12 socket. Leuze electronic GmbH + Co. KG IPS 408i... -
Page 33: Pwr/Swi/Swo - Voltage Supply And Switching Inputs/Outputs
The shield of the connection cable is on the thread of the M12 connector. NOTICE The core colors only apply if Leuze’s original connection cables are used (see chapter 15.3 "Ca- bles accessories"). CAUTION UL applications! For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC (Na- tional Electric Code). - Page 34 GNDIN (Pin 2) Switching input Switching input to controller Fig. 7.3: Switching input SWI1, SWI3 and SWI4 connection NOTICE Maximum input current! Ä The input current of the respective switching input is maximum 8 mA. Leuze electronic GmbH + Co. KG IPS 408i...
-
Page 35: Host - Host Input / Ethernet
The shield of the connection cable is on the thread of the M12 socket. NOTICE Use ready-made cables! Ä If possible, use the ready-made cables from Leuze (see chapter 15.3 "Cables accessories"). Leuze electronic GmbH + Co. KG IPS 408i... -
Page 36: Ethernet Star Topology
• For communication with the superior host system, the corresponding TCP/IP protocol (client/server mode) or UDP must be selected. Ethernet switch Positioning sensor of the IPS 400i series Other network participants Host interface - PC/control Fig. 7.6: Ethernet star topology Leuze electronic GmbH + Co. KG IPS 408i... -
Page 37: Cable Lengths And Shielding
Shielding absolutely nec- IPS 400i to the last net- 100 m for 100BASE-TX essary work participant twisted pair (min. CAT 5) Switching input 10 m Not necessary Switching output 10 m Not necessary IPS 400i power supply 30 m Not necessary unit Leuze electronic GmbH + Co. KG IPS 408i... -
Page 38: Connecting Positioning Sensor To Ethernet Switch
The Ethernet communication is decentrally distributed in the high-bay storage device via the Ethernet switch. Circuit diagram example for the connection to an Ethernet switch PWR/SWIO1-8 Ethernet PWR/SWIO1-8 Ethernet IPS 400i positioning sensor Ethernet switch Fig. 7.8: Circuit diagram example for connection to Ethernet switch Leuze electronic GmbH + Co. KG IPS 408i... -
Page 39: Starting Up The Device - Basic Configuration
12 "Diagnostics and troubleshooting". If a problem occurs that cannot be rectified even after checking all electrical connections and settings on the devices and on the host, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 13 "Service and support"). -
Page 40: Configuring And Aligning The Device Via Control Buttons
6 "Mounting"). • The positioning sensor is correctly connected (see chapter 7 "Electrical connection"). • The application data is set via the webConfig tool (see chapter 9 "Starting up the device – Leuze web- Config tool"). • The housing hood of the positioning sensor is aligned parallel to the marker. -
Page 41: Setting The Communication Parameters
Setting the IP address with Device-Finder Ä Download the program Device-Finder from the Internet to the PC. ð Call up the Leuze website: www.leuze.com. ð Enter the type designation or part number of the device as the search term. ð The program Device-Finder can be found on the product page for the device under the Downloads tab. -
Page 42: Address Link Label
ð IP address of the communication partner ð Port number of the communication partner The corresponding adjustment options can be found in the webConfig tool: Configuration > Control > Host > Ethernet > UDP Leuze electronic GmbH + Co. KG IPS 408i... -
Page 43: Ftp Client
ð The system clock is reset if the operating voltage is interrupted. Configuration via configuration codes You can make configuration changes with the help of printed configuration codes (see chapter 17.2 "Con- figuration via configuration codes"). Leuze electronic GmbH + Co. KG IPS 408i... -
Page 44: Activating Device Functions
, the position is taught-in provided the entire region of interest fits in the sensor's field of view after shifting. NOTICE Deactivate the ADJ function! Ä You must deactivate the ADJ function with the enter button Leuze electronic GmbH + Co. KG IPS 408i... -
Page 45: Starting Up The Device - Leuze Webconfig Tool
Ä Start the webConfig tool via your PC's Internet browser with IP address 192.168.60.101 or with the IP address set by you. ð 192.168.60.101 is the standard Leuze IP address for communication with positioning sensors of the IPS 400i series. The PC displays the webConfig start page with the current process information in the Process operating mode: •... -
Page 46: Short Description Of The Webconfig Tool
Starting up the device – Leuze webConfig tool Changing the operating mode (Process - Service) Fig. 9.1: The start page of the webConfig tool The user interface of the webConfig tool is largely self-explanatory. NOTICE The webConfig tool is completely contained in the firmware of the device. The pages and func- tions of the webConfig tool may appear and be displayed differently depending on the firmware version. -
Page 47: Menu Options Of The Webconfig Tool
Starting up the device – Leuze webConfig tool NOTICE Configuration changes only in the Service operating mode! Ä Changes made using the CONFIGURATION function can only be performed in the Service operating mode. Located in the upper left of all pages of the webConfig tool is a software switch for changing the operating mode (Process - Service). -
Page 48: Configuration Menu
Starting up the device – Leuze webConfig tool • MAINTENANCE • Assigning user roles (user management) • Backup/restore the configuration file • Update firmware • Setting system time (system clock) • Managing user guidance 9.3.3 CONFIGURATION menu NOTICE Configuration changes only in the Service operating mode! Ä... -
Page 49: Configuring Applications With The Wizard
Starting up the device – Leuze webConfig tool 9.3.4 Configuring applications with the wizard With the configuration wizard, you can set up your application in just a few steps. Fig. 9.4: Configuration wizard Ä Select CONFIGURATION > [Start Wizard]. Ä Make the settings using the configuration steps presented by the wizard. -
Page 50: Selecting The Program
Starting up the device – Leuze webConfig tool 9.4.1 Selecting the program A total of eight programs are available; these can be configured individually. Ä Select CONFIGURATION > PROGRAM ADMINISTRATION. ð The Program overview dialog is displayed. Fig. 9.5: Program overview dialog Ä... -
Page 51: Configuring Image Acquisition
Starting up the device – Leuze webConfig tool 9.4.2 Configuring image acquisition Ä Select CONFIGURATION > PROGRAM ADMINISTRATION. Ä Select the active program. Ä Select CONFIGURATION > Image acquisition. ð The Image acquisition dialog is displayed. Fig. 9.6: Image acquisition 9.4.3 Configuring markers Configuration of the current marker in the application. -
Page 52: Assigning Measurement Values To Digital Switching Outputs
Starting up the device – Leuze webConfig tool NOTICE Set the working distance! Ä Set the actual working distance of the sensor before you press the [Teach marker] button. Ä The marker (center point) must be located within the sensor's region of interest (blue frame). -
Page 53: Outputting Measurement Values Via Ethernet
Starting up the device – Leuze webConfig tool 1 Tolerance range Y 2 Tolerance range X Fig. 9.9: Viewing direction: Towards the marker 9.4.5 Outputting measurement values via Ethernet Configuration of the measurement value output via the Ethernet interface. The output of measurement values can be individually configured. -
Page 54: Interfaces - Communication
You can use this command to check whether the communication between PC and sensor is functional. Ä If you do not receive an acknowledgment, please check the interface connections or the pro- tocol. Leuze electronic GmbH + Co. KG IPS 408i... - Page 55 Status of the current detection ’0’ Detection successful; marker detected ’1’ Detection not successful; multiple markers detected ’2’ Detection not successful; no marker detected yyyy Position values for X and Y deviation Quality score in [%] Leuze electronic GmbH + Co. KG IPS 408i...
- Page 56 Device error, no inspection possible ’0’ No device error, ready 3 … 7 No function, value is always ’0’ Alternatively, the following acknowledgment is output: ’DS=xx’ Error acknowledgment ’00’ Syntax error ’01’ Other error Leuze electronic GmbH + Co. KG IPS 408i...
-
Page 57: 10.1.3 Online Commands For System Control
• The device is designed as an XML server and communicates on port 10004. You can find detailed information on XML-based communication on the Leuze website: www.leuze.com • Enter the type designation or part number of the device as the search term. -
Page 58: Parameter Files
(e.g., IP address), but without user management (roles). Backup/Restore This file (e.g., IPS_408_Backup_2023_08_30.arc) contains all project parameters and device parameters incl. communication parameters (e.g., IP address), but with user management (roles). Leuze electronic GmbH + Co. KG IPS 408i... -
Page 59: Care, Maintenance And Disposal
Ä Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device. Maintenance Repairs to the device must only be carried out by the manufacturer. Ä For repairs, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 13 "Ser- vice and support"). Disposing Ä... -
Page 60: Diagnostics And Troubleshooting
Measures PWR LED • No operating voltage connected to • Check operating voltage the device • Contact Leuze customer service (see • Hardware error chapter 13 "Service and support") Red, continuous Device error/parameter enable Contact Leuze customer service (see chapter light 13 "Service and support") -
Page 61: Service And Support
Service and support Service and support Service hotline You can find the contact information for the hotline in your country on our website www.leuze.com under Contact & Support. Repair service and returns Defective devices are repaired in our service centers competently and quickly. We offer you an extensive service packet to keep any system downtimes to a minimum. -
Page 62: Technical Data
2 M4 threaded inserts on each of the side walls, 5 mm deep 4 M4 threaded inserts on the rear, 3.5 mm / 5 mm deep Housing Housing: polycarbonate Housing base: diecast aluminum Optics cover Glass Leuze electronic GmbH + Co. KG IPS 408i... -
Page 63: Optical Data
• 250 mm … 1900 mm with a marker diameter of 13 mm / 15 mm F4 optics: • 350 mm … 2400 mm for marker diameter 13 mm / 15 mm Reflector necessary at working distance from 1.9 m Reading distance Determining the working distance Leuze electronic GmbH + Co. KG IPS 408i... -
Page 64: Device With Heating
Minimum 30 minutes at +24 V DC and an ambient temperature of -30 °C Tab. 14.8: Environmental data Ambient temperature (opera- -30 °C … +50 °C tion) Ambient temperature (storage) -20 °C … +70 °C 14.5 Dimensioned drawings IPS 400i 400i all dimensions in mm A Optical axis Fig. 14.1: IPS 400i dimensioned drawing Leuze electronic GmbH + Co. KG IPS 408i... -
Page 65: Order Guide And Accessories
3: 1280 x 960 pixels Type of protective screen: G: Glass Heating variant: -: without heating H: with heating NOTICE A list with all available device types can be found on the Leuze website www.leuze.com. 15.2 Type overview Tab. 15.2: Type overview Type designation Description Part no. -
Page 66: Cables Accessories
Ethernet connection cable (on RJ-45), length 5 m 50135082 KSS ET-M12-4A-RJ45-A-P7-100 Ethernet connection cable (on RJ-45), length 10 m 50135083 KSS ET-M12-4A-RJ45-A-P7-150 Ethernet connection cable (on RJ-45), length 15 m 50135084 KSS ET-M12-4A-RJ45-A-P7-300 Ethernet connection cable (on RJ-45), length 30 m Leuze electronic GmbH + Co. KG IPS 408i... -
Page 67: Other Accessories
BTU 330M-1 Mounting system for rod, 10 – 16 mm Tab. 15.11: Accessories – Ethernet switch Part no. Part designation Description 50135196 MD 708-21-42/D4-12 Ethernet switch with 5 connections 50135197 MD 708-21-82/D4-12 Ethernet switch with 9 connections Leuze electronic GmbH + Co. KG IPS 408i... - Page 68 Order guide and accessories Tab. 15.12: Accessories – External illumination Part no. Part designation Description 50144030 IL AL 034/031 IR 110 H LED surface illumination, infrared LED, heating Leuze electronic GmbH + Co. KG IPS 408i...
-
Page 69: Ec Declaration Of Conformity
European standards and directives. NOTICE You can download the EC Declaration of Conformity from the Leuze website. Ä Call up the Leuze website: www.leuze.com. Ä Enter the type designation or part number of the device as the search term. The part num- ber can be found on the name plate of the device under the "Part No."... -
Page 70: Appendix
Group separator RECORD SEPARATOR Record separator UNIT SEPARATOR Unit separator SPACE Space EXCLAMATION POINT Exclamation point " QUOTATION MARK Quotation mark NUMBER SIGN Number sign DOLLAR SIGN Dollar sign PERCENT SIGN Percent sign Leuze electronic GmbH + Co. KG IPS 408i... - Page 71 Question mark COMMERCIAL AT Commercial AT Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Leuze electronic GmbH + Co. KG IPS 408i...
- Page 72 Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Leuze electronic GmbH + Co. KG IPS 408i...
-
Page 73: Configuration Via Configuration Codes
The printed configuration codes can only be read in individually. Reset to factory settings (without IP address) Fig. 17.1: Configuration code: reset to factory settings Setting the IP address to the Leuze default address Fig. 17.2: Configuration code: Setting the IP address Leuze electronic GmbH + Co. KG... -
Page 74: License Terms
(CD-ROM or DVD) if you submit a request to our customer support within three years of distribution of the product at the following address: Service center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Source code DCR 200i...
Need help?
Do you have a question about the IPS 408i and is the answer not in the manual?
Questions and answers