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Leuze IPS 448i Original Operating Instructions

Camera-based positioning sensor
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Original operating instructions
IPS 448i
Camera-based positioning sensor
We reserve the right to make technical changes
EN • 2020-06-03 • 50142032

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Summary of Contents for Leuze IPS 448i

  • Page 1 Original operating instructions IPS 448i Camera-based positioning sensor We reserve the right to make technical changes EN • 2020-06-03 • 50142032...
  • Page 2 © 2020 Leuze electronic GmbH + Co. KG Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 3: Table Of Contents

    Mounting with M4 fastening screws .................. 29 6.2.2 Mounting with the BTU 320M-D12 mounting system ............ 29 6.2.3 Mounting with the BT 320M mounting bracket .............. 30 Replace housing hood ...................... 30 Electrical connection.................. 31 Overview .......................... 32 Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 4 8.4.5 FTP client .......................... 43 Configuration via configuration codes...................  43 Activating device functions .................... 44 Starting up the device – Leuze webConfig tool .......... 45 System requirements ...................... 45 Start webConfig tool ...................... 45 Short description of the webConfig tool ................ 47 9.3.1 Change operating mode .................... 47...
  • Page 5 16.2 Type overview........................ 104 16.3 Cables accessories...................... 105 16.4 Other accessories .......................  106 EC Declaration of Conformity................ 107 Appendix...................... 108 18.1 ASCII character set...................... 108 18.2 Configuration via configuration codes.................  111 18.3 License terms........................ 111 Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 6: About This Document

    Actual position of the marker (center point) (Light Emitting Diode) MAC address Hardware address of a device in the network (Media Access Control address) Offset Shift of the nominal position in the X/Y direction Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 7 Protocol) Tolerance range Symmetrical area in X/Y direction around the nomi- nal position in which the four switching outputs (+X/- X/+Y/-Y) switch. Network transmission protocol (User Datagram Pro- tocol) Underwriters Laboratories Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 8: Safety

    Ä Only operate the device in accordance with its intended use. Ä Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use. Ä Read these operating instructions before commissioning the device. Knowledge of the oper- ating instructions is an element of proper use.

  • Page 9: Competent Persons

    (German Social Accident Insurance) provision 3 (e.g. electrician foreman). In other countries, there are re- spective regulations that must be observed. Disclaimer Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account.

  • Page 10: Device Description

    Information on technical data and characteristics: see chapter 15 "Technical data". Markings The positioning sensor detects the following markers: • Hole: Dark, round marking on light background • Reflector: Light, round marking on dark background Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 11: Performance Characteristics

    For reflective surfaces behind the hole in the bar, we recommend using external illumination (see chapter 5.2 "Combination with external illumination"). As an alternative to external illumination, reflectors can also be used. Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 12: Device Construction

    Control panel with indicator LEDs, control buttons and function/program selection display LEDs for illumination (infrared light) M4 mounting thread Device housing Housing hood M12 connection technology Feedback LEDs (4x green, +X -X +Y -Y) Fig. 3.1: Device construction Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 13: Connection Technology

    HOST, M12 socket, 4-pin, D-coded Fig. 3.2: Electrical connections NOTICE Ready-made cables are available for all connections (see chapter 16.3 "Cables accessories"). NOTICE Shielding connection! Ä The shielding is connected via the M12 connector housing. Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 14: Indicators And Operational Controls

    +Y position; signals whether the positioning sensor is located in the tolerance range +X position; signals whether the positioning sensor is located in the tolerance range -Y position; signals whether the positioning sensor is located in the tolerance range Fig. 3.3: Indicators and operational controls Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 15: Led Indicators

    • No data on the host interface Flashing Wave function (synchronous with NET LED) • Positioning possible Flashing Device ok, warning set • Positioning possible • Temporary operating fault ON (continuous light) Device error/parameter enable No positioning possible Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 16 • Low frequency: Large distance • High frequency: Short distance ON (continuous light) Marker is in nominal position (coordinate origin). The positioning sensor is optimally positioned if all four feed- back LEDs illuminate. Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 17: Function Selection And Program Selection

    LED is ended automatically by the device. NOTICE The AUTO and ADJ functions always apply to the currently valid program. Both functions must be deactivated again by pressing the enter button  Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 18 Upon exiting a function mode, the four feedback LEDs signal whether teaching was successful: • Single, brief flash: Teaching successful • Flashing fast (3 seconds): Teaching not successful Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 19: Functions

    2 Field of view (FOV) 3 Region of interest (ROI) 4 Tolerance range 5 Nominal position (marker) 6 Actual position (marker) 7 X deviation 8 Y deviation Fig. 4.1: Mode of operation of the positioning sensor Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 20: Programs

    • Compartments with different markers (hole or reflector) Switch between or activate programs in the device as follows: • Via the webConfig tool (see chapter 4.7 "Leuze webConfig tool") • Via switching inputs SWI3 and SWI4 (only the first 4 programs – default setting) •...

  • Page 21: Teach Position

    The webConfig configuration tool offers a graphical user interface for the configuration of the positioning sensor via a PC (see chapter 9 "Starting up the device – Leuze webConfig tool"). The wizard of the webConfig tool can be used to easily configure the positioning sensor in just a few steps.

  • Page 22: Applications

    Ä Ensure that behind the hole there are no reflective materials within 500 mm. 5.2.2 Electrical connection The sensor and the external illumination can be directly connected to one another. In this case, all signals (PWR/SWIO) are looped through the external illumination. Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 23 Interconnection cable, e.g. 2 m – 50130284 Interconnection cable, e.g. 0.3 m – 50143811 Ethernet interconnection cable, e.g. 2 m – 50135080 Fig. 5.2: Electrical connection of sensor and external illumination – arrangement possibilities and mounting dis- tances Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 24: Commissioning

    Commissioning The following parameters are to be set in the sensor via the webConfig tool if the external illumination is di- rectly connected to the sensor (see see chapter 9 "Starting up the device – Leuze webConfig tool"). Fig. 5.7: Settings for operation with external illumination in the CONFIGURATION menu Ä...

  • Page 25: Mounting

    • Time of data output. • The permissible line lengths between sensor and host system depending on which interface is used. • Visibility of the control panel and access to the control buttons. Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 26: Mounting Bracket

    Note that the actual working distance is also influenced by factors such as marker geometry, mounting bracket, reflection properties of the bar, etc., and may therefore differ from the dis- tances listed here. Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 27 The working distance is the path from the front edge of the sensor to the marker. Working distance Field of view (FOV) Height of the field of view Width of the field of view Fig. 6.2: Working distance and field of view Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 28 68 x 51 0 x 0 1000 1500 2000 2500 Working distance [mm] Field of view: width x height [mm] F2 optics F4 optics Fig. 6.3: Relationship between working distance and field of view size Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 29: Mounting The Positioning Sensor

    Ä Mount the device to the mounting system with M4 fastening screws. ð Max. tightening torque of the fastening screws: 1.4 Nm ð Location and thread depth of the mounting thread: see chapter 15.5 "Dimensioned drawings" Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 30: Mounting With The Bt 320M Mounting Bracket

    Ä Then lift the housing hood up and off of the housing base. Ä Then mount the new housing hood in the reverse order. The tightening torque of the fastening screws is 0.25 Nm. Fastening screws Housing hood Fig. 6.4: Replace housing hood Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 31: Electrical Connection

    Shielding connection! The shielding is connected via the M12 connector housing. NOTICE Protective Extra Low Voltage (PELV)! The device is designed in accordance with protection class III for supply with PELV (Protective Extra-Low Voltage). Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 32: Overview

    The sensor is operated as a "stand-alone" single device in an Ethernet star topology with individual IP ad- dress. The host interface of the superior system is connected to the HOST M12 socket. Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 33: Pwr/Swi/Swo - Voltage Supply And Switching Inputs/Outputs

    The shield of the connection cable is on the thread of the M12 connector. NOTICE The core colors only apply if Leuze’s original connection cables are used (see chapter 16.3 "Ca- bles accessories"). CAUTION UL applications! For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC (Na- tional Electric Code).
  • Page 34 GNDIN (Pin 2) Switching input Switching input to controller Fig. 7.3: Switching input SWI1, SWI3 and SWI4 connection NOTICE Maximum input current! Ä The input current of the respective switching input is maximum 8 mA. Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 35: Host - Host Input / Ethernet / Profinet

    The shield of the connection cable is on the thread of the M12 socket. NOTICE Use ready-made cables! Ä If possible, use the ready-made cables from Leuze (see chapter 16.3 "Cables accessories"). Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 36: Ethernet Star Topology

    • For communication with the superior host system, the corresponding TCP/IP protocol (client/server mode) or UDP must be selected. Ethernet switch Positioning sensor of the IPS 400i series Other network participants Host interface - PC/control Fig. 7.6: Ethernet star topology Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 37: Cable Lengths And Shielding

    Shielding absolutely nec- IPS 400i to the last net- 100 m for 100BASE-TX essary work participant twisted pair (min. CAT 5) Switching input 10 m Not necessary Switching output 10 m Not necessary IPS 400i power supply 30 m Not necessary unit Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 38: Connecting Positioning Sensor To Ethernet Switch

    The Ethernet communication is decentrally distributed in the high-bay storage device via the Ethernet switch. Circuit diagram example for the connection to an Ethernet switch PWR/SWIO1-8 Ethernet PWR/SWIO1-8 Ethernet IPS 400i positioning sensor Ethernet switch Fig. 7.8: Circuit diagram example for connection to Ethernet switch Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 39: Starting Up The Device - Basic Configuration

    13 "Diagnostics and troubleshooting". If a problem occurs that cannot be rectified even after checking all electrical connections and settings on the devices and on the host, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 14 "Service and support").

  • Page 40: Configuring And Aligning The Device Via Control Buttons

    6 "Mounting"). • The positioning sensor is correctly connected (see chapter 7 "Electrical connection"). • The application data is set via the webConfig tool (see chapter 9 "Starting up the device – Leuze web- Config tool"). • The housing hood of the positioning sensor is aligned parallel to the marker.

  • Page 41: Manually Setting The Ip Address

    Setting the IP address with Device-Finder Ä Download the program Device-Finder from the Internet to the PC. ð Call up the Leuze home page: www.leuze.com. ð Enter the type designation or part number of the device as the search term.

  • Page 42: Address Link Label

    ð IP address of the communication partner ð Port number of the communication partner The corresponding adjustment options can be found in the webConfig tool: Configuration > Control > Host > Ethernet > UDP Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 43: Ftp Client

    ð The system clock is reset if the operating voltage is interrupted. Configuration via configuration codes You can make configuration changes with the help of printed configuration codes (see chapter 18.2 "Con- figuration via configuration codes"). Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 44: Activating Device Functions

    , the position is taught-in provided the entire region of interest fits in the sensor's field of view after shifting. NOTICE Deactivate the ADJ function! Ä You must deactivate the ADJ function with the enter button  Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 45: Starting Up The Device - Leuze Webconfig Tool

    Ä Start the webConfig tool via your PC's Internet browser with IP address 192.168.60.101 or with the IP address set by you. ð 192.168.60.101 is the standard Leuze IP address for communication with positioning sensors of the IPS 400i series. The PC displays the webConfig start page with the current process information in the Process operating mode: •...
  • Page 46 Starting up the device – Leuze webConfig tool Changing the operating mode (Process - Service) Fig. 9.1: The start page of the webConfig tool The user interface of the webConfig tool is largely self-explanatory. NOTICE The webConfig tool is completely contained in the firmware of the device. The pages and func- tions of the webConfig tool may appear and be displayed differently depending on the firmware version.

  • Page 47: Short Description Of The Webconfig Tool

    Starting up the device – Leuze webConfig tool Short description of the webConfig tool The menus and dialog boxes of the webConfig tool are intuitive to operate and provide texts and tool tips. The start page of the webConfig tool displays the current process information.

  • Page 48: Menu Options Of The Webconfig Tool

    Starting up the device – Leuze webConfig tool 9.3.2 Menu options of the webConfig tool The webConfig tool offers the following menu functions: • PROCESS • Information on the current result • Current camera image • Status of the switching inputs/outputs •...

  • Page 49: Configuring Applications With The Wizard

    Starting up the device – Leuze webConfig tool Ä Select the application that you would like to configure. • [Start wizard]: Quick configuration in just a few steps • [Edit project]: Configuration via the full view of the webConfig tool •...

  • Page 50: Configuring Compartment Fine Positioning

    Starting up the device – Leuze webConfig tool Configuring compartment fine positioning For faster commissioning, you can set the most important parameters for the programs (PROGRAM 1 … 8) using the configuration wizard. Alternatively, you can perform the configuration settings for compartment fine positioning manually or via configuration codes.

  • Page 51: Configuring Image Acquisition

    Starting up the device – Leuze webConfig tool 9.4.2 Configuring image acquisition Ä Select CONFIGURATION > PROGRAM ADMINISTRATION. Ä Select the active program. Ä Select CONFIGURATION > Image acquisition. ð The Image acquisition dialog is displayed. Fig. 9.6: Image acquisition 9.4.3 Configuring markers Configuration of the current marker in the application.

  • Page 52: Assigning Measurement Values To Digital Switching Outputs

    Starting up the device – Leuze webConfig tool NOTICE Set the working distance! Ä Set the actual working distance of the sensor before you press the [Teach marker] button. Ä The marker (center point) must be located within the sensor's region of interest (blue frame).

  • Page 53: Outputting Measurement Values Via Ethernet

    Starting up the device – Leuze webConfig tool 1 Tolerance range Y 2 Tolerance range X Fig. 9.9: Viewing direction: Towards the marker 9.4.5 Outputting measurement values via Ethernet Configuration of the measurement value output via the Ethernet interface. The output of measurement values can be individually configured.

  • Page 54: Profinet

    (see chapter 9 "Start- ing up the device – Leuze webConfig tool"; see chapter 11 "Interfaces – Communication"). Each device has a unique MAC address (Media Access Control) that is specified on the name plate. The MAC address (MAC-ID) is linked to an IP address during the course of configuration.

  • Page 55: Gsdml File

    When operating the device on the PROFINET, all input/output data is occupied with default values. If this input/output data is not changed by the user, the device operates with the default settings set by Leuze on delivery. The default settings of the device can be found in the module descriptions.

  • Page 56: Configuring For The Siemens Simatic-S7 Control

    Ä Prepare the control for consistent data transmission. Install the GSDML file Ä Download the corresponding GSDML file from the Leuze homepage: www.leuze.com. NOTICE Alternatively, the GSDML file can be loaded from the device with the webConfig tool (see chap- ter 9 "Starting up the device –...
  • Page 57 "Discovery and Configuration Protocol (DCP)". • Every time the system is started up, PROFINET uses the DCP protocol for the IP address assignment, provided the IO-device is located in the same subnet. Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 58 2 Set IP configuration 3 Device name Fig. 10.3: MAC address – IP address – individual device name • From now on, and when programming, only the unique device name (max. 240 characters) is used. Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 59: Profinet Project Modules

    Entry information 64 bytes max. data 5" Result data 6 see chapter 10.4.10 Entry information 96 bytes max. "Result data 6" Result data 7 see chapter 10.4.11 Entry information 128 bytes max. "Result data 7" Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 60: Module 106 - Entry Data 6

    "Device status and as control bits for reset and standby control" Device application status and con- trol see chapter 10.4.23 "Module 61 - Device Transfer of application-specific con- application status and trol and status information. control" Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 61: 10.4.2 Module 10 - Activation

    Number of not yet re- of results trieved, complete re- sults. During a possible fragment transmission, this value remains con- stant until the first frag- ment of the next result. Input data length: 1 byte Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 62  Device status and control", see chapter 10.4.23 "Module 61 - Device application status and control"). With the status byte of result modules 21 … 27 and entry data modules 101 … 107, the two toggle bits are not changed. Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 63: 10.4.3 Module 13 - Fragmented Result

    Fragment UNSIGNED8 0-255 Fragment length, al- size ways corresponds to the configured frag- ment length, except for the last fragment. Input data length: 3 bytes, consistently Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 64: 10.4.4 Module 16 - Fragmented Entry

    Fragment UNSIGNED8 0-255 Fragment length, size should always be iden- tical, except for the last fragment to be trans- ferred. Output data length: 3 bytes, consistently Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 65: Module 21 - Result Data 1

    UNSIGNED 16 0-65535 Data length of the ac- length tual result information. Data 3..10 0-FFh Result information with a length of consistently UNSIGNED8 8 bytes. Input data length: 3 bytes consistently + 8 bytes of result information Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 66: Module 22 - Result Data 2

    UNSIGNED 16 0-65535 Data length of the ac- length tual result information. Data 3..18 0-FFh Result information with a length of consistently UNSIGNED8 16 bytes. Input data length: 3 bytes consistently + 16 bytes of result information Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 67: Module 23 - Result Data 3

    UNSIGNED 16 0-65535 Data length of the ac- length tual result information. Data 3..34 0-FFh Result information with a length of consistently UNSIGNED8 32 bytes. Input data length: 3 bytes consistently + 32 bytes of result information Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 68: Module 24 - Result Data 4

    UNSIGNED 16 0-65535 Data length of the ac- length tual result information. Data 3..50 0-FFh Result information with a length of consistently UNSIGNED8 48 bytes. Input data length: 3 bytes consistently + 48 bytes of result information Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 69: Module 25 - Result Data 5

    UNSIGNED 16 0-65535 Data length of the ac- length tual result information. Data 3..66 0-FFh Result information with a length of consistently UNSIGNED8 64 bytes. Input data length: 3 bytes consistently + 64 bytes of result information Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 70: Module 26 - Result Data 6

    UNSIGNED 16 0-65535 Data length of the ac- length tual result information. Data 3..98 0-FFh Result information with a length of consistently UNSIGNED8 96 bytes. Input data length: 3 bytes consistently + 96 bytes of result information Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 71: Module 27 - Result Data 7

    Data length of the ac- length tual result information. Data 3..130 128x 0-FFh Result information with a length of consistently UNSIGNED8 128 bytes. Input data length: 3 bytes consistently + 128 bytes of result information Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 72: Module 28 - Result Data 8

    Data length of the ac- length tual result information. Data 3..258 256x 0-FFh Result information with a length of consistently UNSIGNED8 256 bytes. Input data length: 3 bytes consistently + 256 bytes of result information Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 73 Cause of error for re- jection of the fragment. 1: Receive buffer over- flow 2: Sequence error 3: Invalid length entry 4: Invalid fragment length entry 5: Length change in a sequence Input data length: 1 byte Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 74 Data rejec- 0->1: Data The device has re- tion toggle bit have NOT jected the acceptance been ac- of the data or the data cepted fragment. 1->0: Data have NOT been ac- cepted Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 75 UNSIGNED16 0-65535 Data length of the ac- length tual information. Data 3..18 0-FFh Information with a length of consistently UNSIGNED8 16 bytes. Output data length: 3 bytes consistently + 16 bytes of result information Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 76 Cause of error for re- jection of the fragment. 1: Receive buffer over- flow 2: Sequence error 3: Invalid length entry 4: Invalid fragment length entry 5: Length change in a sequence Input data length: 1 byte Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 77 Data rejec- 0->1: Data The device has re- tion toggle bit have NOT jected the acceptance been ac- of the data or the data cepted fragment. 1->0: Data have NOT been ac- cepted Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 78 UNSIGNED16 0-65535 Data length of the ac- length tual information. Data 3..50 0-FFh Information with a length of consistently UNSIGNED8 48 bytes. Output data length: 3 bytes consistently + 48 bytes of result information Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 79 Cause of error for re- jection of the fragment. 1: Receive buffer over- flow 2: Sequence error 3: Invalid length entry 4: Invalid fragment length entry 5: Length change in a sequence Input data length: 1 byte Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 80 Data rejec- 0->1: Data The device has re- tion toggle bit have NOT jected the acceptance been ac- of the data or the data cepted fragment. 1->0: Data have NOT been ac- cepted Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 81 UNSIGNED16 0-65535 Data length of the ac- length tual information. Data 3..98 0-FFh Information with a length of consistently UNSIGNED8 96 bytes. Output data length: 3 bytes consistently + 96 bytes of result information Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 82 Cause of error for re- jection of the fragment. 1: Receive buffer over- flow 2: Sequence error 3: Invalid length entry 4: Invalid fragment length entry 5: Length change in a sequence Input data length: 1 byte Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 83 Data rejec- 0->1: Data The device has re- tion toggle bit have NOT jected the acceptance been ac- of the data or the data cepted fragment. 1->0: Data have NOT been ac- cepted Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 84 0-65535 Data length of the ac- length tual information. Data 3..258 256x 0-FFh Information with a length of consistently UNSIGNED 8 256 bytes. Output data length: 3 bytes consistently + 256 bytes of result information Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 85 Data type Value range Default Unit Explanation Device status 0 UNSIGNED 8 10: Standby This byte represents the device status. 11: Service 15: Device is ready 0x80: Error 0x81: Warn- Input data length: 1 byte Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 86 0: Marker is The signal indicates threshold at or above that the detected the quality marker is below the threshold threshold value. 1: Marker has fallen be- low the qual- ity threshold Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 87 0->1: Start Starts the Adjustment adjustment function. 1->0: Stop adjustment Change pro- 0->1: Trigger Trigger for the program gram selec- program changeover tion changeover Reserved 1.3 … 1.7 Bits Free Output data length: 2 bytes Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 88 (Event ceeded. Counter) The bit is reset to the initial value by resetting the event counter. Reserved Free Reserved Free Reserved Free Reserved Free Input data length: 2 bytes Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 89 5 ceeded the set com- 1: Exceeded parative value. (Event Counter) The bit is reset to the initial value by resetting the event counter. Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 90 8 ceeded the set com- 1: Exceeded parative value. (Event Counter) The bit is reset to the initial value by resetting the event counter. Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 91 Sets the event counter Counter form reset of the activation func- tion [AF] for switching Switching 1 -> 0: No output 8 back to zero. output 8 function Output data length: 1 byte Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 92: Profinet Diagnosis Alarms

    The device is still in operation. Fatal Temperature Check whether the positioning sensor is oper- too low ated according to the permissible environmental conditions. The device is no longer in operation. Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 93: Interfaces - Communication

    You can use this command to check whether the communication between PC and sensor is functional. Ä If you do not receive an acknowledgment, please check the interface connections or the pro- tocol. Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 94 Status of the current detection ’0’ Detection successful; marker detected ’1’ Detection not successful; multiple markers detected ’2’ Detection not successful; no marker detected yyyy Position values for X and Y deviation Quality score in [%] Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 95 Device error, no inspection possible ’0’ No device error, ready 3 … 7 No function, value is always ’0’ Alternatively, the following acknowledgment is output: ’DS=xx’ Error acknowledgment ’00’ Syntax error ’01’ Other error Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 96: 11.1.3 Online Commands For System Control

    • The device is designed as an XML server and communicates on port 10004. You can find detailed information on XML-based communication on the Leuze home page: www.leuze.com • Enter the type designation or part number of the device as the search term.

  • Page 97: Care, Maintenance And Disposal

    Ä Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device. Maintenance Repairs to the device must only be carried out by the manufacturer. Ä For repairs, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 14 "Ser- vice and support"). Disposing Ä...

  • Page 98: Diagnostics And Troubleshooting

    Measures PWR LED • No operating voltage connected to • Check operating voltage the device • Contact Leuze customer service (see • Hardware error chapter 14 "Service and support") Red, continuous Device error/parameter enable Contact Leuze customer service (see chapter light 14 "Service and support")

  • Page 99: Service And Support

    Customer data (please complete) Device type: Serial number: Firmware: Status of LEDs: Error description: Company: Contact person/department: Phone (direct dial): Fax: Street/No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 100: Technical Data

    2 M4 threaded inserts on each of the side walls, 5 mm deep 4 M4 threaded inserts on the rear, 3.5 mm / 5 mm deep Housing Housing: polycarbonate Housing base: diecast aluminum Optics cover Glass Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 101: Optical Data

    • 250 mm … 1900 mm with a marker diameter of 13 mm / 15 mm F4 optics: • 350 mm … 2400 mm for marker diameter 13 mm / 15 mm Reflector necessary at working distance from 1.9 m Reading distance Determining the working distance Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 102: Device With Heating

    Minimum 30 minutes at +24 V DC and an ambient temperature of -30 °C Tab. 15.8: Environmental data Ambient temperature (opera- -+30 °C … +45 °C tion) Ambient temperature (storage) -20 °C … +70 °C 15.5 Dimensioned drawings IPS 400i 400i all dimensions in mm A Optical axis Fig. 15.1: IPS 400i dimensioned drawing Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 103: Dimensioned Drawings - Accessories

    Technical data 15.6 Dimensioned drawings - Accessories all dimensions in mm Fig. 15.2: Dimensioned drawing of the BTU 320M-D12 mounting system all dimensions in mm Fig. 15.3: Dimensioned drawing of the BT 320M mounting bracket Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 104: Order Guide And Accessories

    Type of protective screen: G: Glass Heating variant: -: without heating H: with heating NOTICE A list with all available device types can be found on the Leuze website at www.leuze.com. 16.2 Type overview Tab. 16.2: Type overview Type designation Description Part no.

  • Page 105: Cables Accessories

    50135076 KS ET-M12-4A-P7-150 Ethernet connection cable, length 15 m 50135077 KS ET-M12-4A-P7-300 Ethernet connection cable, length 30 m M12 plug (4-pin, D-coded), angled connector, open cable end, shielded, UL 50134942 KS ET-M12-4W-P7-050 Ethernet connection cable, length 5 m Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 106: Other Accessories

    50135196 MD 708-21-42/D4-12 Ethernet switch with 5 connections 50135197 MD 708-21-82/D4-12 Ethernet switch with 9 connections Tab. 16.11: Accessories – External illumination Part no. Part designation Description 50144030 IL AL 034/031 IR 110 H LED surface illumination, infrared LED, heating Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 107: Ec Declaration Of Conformity

    EC Declaration of Conformity EC Declaration of Conformity The positioning sensors of the IPS 400i series have been developed and manufactured in accordance with the applicable European standards and directives. Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 108: Appendix

    Group separator RECORD SEPARATOR Record separator UNIT SEPARATOR Unit separator SPACE Space EXCLAMATION POINT Exclamation point " QUOTATION MARK Quotation mark NUMBER SIGN Number sign DOLLAR SIGN Dollar sign PERCENT SIGN Percent sign Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 109 Question mark COMMERCIAL AT Commercial AT Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Leuze electronic GmbH + Co. KG IPS 448i...
  • Page 110 Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Leuze electronic GmbH + Co. KG IPS 448i...

  • Page 111: Configuration Via Configuration Codes

    (CD-ROM or DVD) if you submit a request to our customer support within three years of distribution of the product at the following address: Service center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Source code DCR 200i...

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Ips 400i

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