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LBK ISC100E-F
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Leuze LBK ISC100E-F manual available for free PDF download: Operating Instructions Manual
Leuze LBK ISC100E-F Operating Instructions Manual (154 pages)
Safe Radar System
Brand:
Leuze
| Category:
Security Sensors
| Size: 14 MB
Table of Contents
Table of Contents
3
1 Glossary of Terms
13
2 This Manual
14
Information on this Manual
14
Objectives of this Instruction Manual
14
Obligations with Regard to this Manual
14
Provided Documentation
14
Intended Users of this Instruction Manual
15
3 Safety
16
Safety Information
16
Safety Messages
16
Safety Symbols on the Product
16
Personnel Skills
16
Safety Assessment
17
Intended Use
17
Improper Use
18
EMC-Compliant Electrical Installation
18
General Warnings
18
Warnings for the Restart Prevention Function
19
Responsibility
19
Limits
19
Disposal
19
Conformity
20
Standards and Directives
20
Ukca
20
Other Conformities and National Configurations
20
4 Get to Know LBK SBV System
21
LBK SBV System
21
Definition
21
Special Features
21
Main Components
22
Controller and Sensor Compatibility
22
Controller - Sensor Communication
22
Controller - Machinery Communication
23
Applications
23
Controllers
23
Interfaces
23
Communication Architecture
24
Functions
24
Type a Controllers
24
Type B Controllers
26
System Status Leds
27
Profisafe Fieldbus Status Leds
28
Fsoe Fieldbus Status Leds
28
Controller Inputs
29
Introduction
29
Input Functions
29
Single or Dual Channel Option
30
Redundancy Mode
30
SNS Input
30
Controller Outputs
31
Outputs
31
Output Functions
31
Restart Feedback Signal Option Settings
32
Detection Signal Group Settings
32
Output Configurations
33
Dual Channel Safety Output Configuration
33
OSSD Diagnostic Checks
34
External Resistor for OSSD Outputs
34
Sensors
35
Meters Range Sensors
35
Functions
35
2-Axes Bracket
36
Status LED
37
LBK Designer Application
37
Functions
37
LBK Designer Application Usage
37
Authentication
37
User Levels
37
Main Menu
38
Fieldbus Communication (Profisafe)
39
Profisafe Support
39
Communication with the Machinery
39
Input Data Coming from the PLC
40
Data Exchanged through Profisafe
40
Fieldbus Communication (Safety over Ethercat® - Fsoe)
41
Fsoe Support
41
Communication with the Machinery
42
Data Exchanged through Fsoe
42
MODBUS Communication
43
MODBUS Support
43
MODBUS Communication Enabling
43
Data Exchanged through MODBUS
43
System Configuration
44
Dynamic System Configuration
44
Dynamic System Configuration Parameters
44
Dynamic System Configuration Switch
45
Dynamic Configuration through the Digital Inputs
45
Dynamic Configuration through the Safety Fieldbus
46
5 Functioning Principles
47
Sensor Functioning Principles
47
Introduction
47
Factors that Influence the Sensor Field of View and Object Detection
47
Factors that Influence the Reflected Signal
47
Detected and Missed Objects
47
Interference with Pacemakers or Other Medical Devices
48
Detection Fields
48
Introduction
48
Detection Field Parameters
48
Angular Coverage
48
Detection Distance
49
Detection Fields Dependency and Detection Signal Generation
50
Independent Detection Fields: a Use Case
51
6 Safety Functions
52
Safety Working Modes and Safety Functions
52
Introduction
52
Safety Working Modes
52
Access Detection Speed Limits
52
Safety Working Mode: Access Detection and Restart Prevention (Default)
52
Safety Function: Access Detection (Human Detection or Custom Target Detection)
53
Safety Function: Restart Prevention
53
Restart Timeout Parameter
53
Safety Working Mode: Always-On Access Detection
54
Safety Function: Access Detection (Human Detection or Custom Target Detection)
54
TOFF Parameter
54
Custom Target Detection
54
Introduction
54
How to Enable the Custom Target Detection
54
RCS Threshold Description
54
RCS Threshold Range
54
RCS Reader Tool
55
When to Enable the Custom Target Detection
55
Restart Prevention Function: Static Object Detection Option
55
Introduction
55
Availability
55
Possible Applications
56
Operation
56
Settings
56
Restart Timeout Parameter
56
Features of the Restart Prevention Function
56
Sensor Positioning Guidelines
56
Types of Managed Restart
57
Precautions for Preventing Unexpected Restarting
58
Configure the Restart Function
58
7 Other Functions
59
Muting
59
Description
59
Muting Enabling
59
Muting Activation Conditions
59
Enable Muting Signal Characteristics
60
Muting Status
60
Anti-Tampering Functions: Anti-Rotation Around Axes
60
Anti-Rotation Around Axes
60
Enable the Anti-Rotation Around Axes Function
61
When to Enable
62
Checks When the Anti-Rotation Around Axes Function Is Disabled
62
Anti-Tampering Functions: Anti-Masking
62
Masking Signal
62
Environment Memorization Process
62
Causes of Masking
63
Masking Signal When the System Is Turned on
63
Settings
63
Checks When the Anti-Masking Function Is Disabled
64
When to Disable
64
Auto-Resume
64
Introduction
64
Function Limitations
64
Electromagnetic Robustness
64
Electromagnetic Robustness Parameter
64
8 Sensor Position
66
Basic Concepts
66
Determining Factors
66
Sensor Installation Height
66
Sensor Inclination
66
Sensor Field of View
66
Types of Field of View
66
Areas and Dimensions of the Field of View
66
Dimensions for the Access Detection Function
67
Dimensions for the Restart Prevention Function
68
Position of the Field of View
68
Advanced Field of View
69
Introduction
69
Classic Field of View
69
Corridor Field of View
70
Dangerous Area Calculation
70
Introduction
70
Formula for Stationary Application
70
H Dimension Definition
71
Formula for Mobile Application
72
Calculation of Range of Distances
72
Introduction
72
Legend
72
Installation Configurations
73
Calculate the Range of Distances
73
Calculate the Real Detection Distance
74
Sensor Position Recommendations
74
For Access Detection Function
74
For Access Control of an Entrance
74
For Restart Prevention Function
75
Installations on Moving Elements (Mobile Application)
75
Introduction
75
Speed Limits
76
Detection Signal Generation Conditions
76
Prevention of Unexpected Restart
76
Recommendations for Positioning the Sensor
77
Outdoor Installations
77
Position Exposed to Precipitation
77
Recommendations for Covering the Sensor
77
Position Not Exposed to Precipitation
78
9 Installation and Use Procedures
79
Before Installation
79
Materials Required
79
Operating System Required
79
Install the LBK Designer Application
79
Initiate LBK SBV System
79
Install LBK SBV System
79
Install Procedure
79
Install the Controller
79
Mount 3-Axes Bracket
80
Install the Sensors
81
Examples of Sensor Installation
84
Connect the Sensors to the Controller
86
Chain Examples
86
Set the Sensor Inclination with a 1° Precision
86
Procedure
86
How to Choose the Adjustment Ring Position
89
How to Insert the Sensor
89
Configure LBK SBV System
90
Configure Procedure
90
Start the LBK Designer Application
91
Define the Area to be Monitored
91
Configure the Inputs and Outputs
92
Save and Print the Configuration
92
Assign the Node Ids
92
Synchronize the Controllers
93
Validate the Safety Functions
93
Validation
93
Validation Procedure for the Access Detection Function
93
Validation Procedure for the Restart Prevention Function
94
Validate the System with LBK Designer
96
Troubleshooting Validation
97
Manage the Configuration
97
Configuration Checksums
97
Configuration Reports
98
Change the Configuration
98
Display Previous Configurations
98
Other Procedures
98
Change Language
98
Restore Factory Default Settings
99
Reset the Controller Ethernet Parameters
99
Restore Network Parameters
100
Identify a Sensor
100
Change Network Parameters
100
Change MODBUS Parameters
100
Change Fieldbus Parameters
100
Set System Labels
100
10 Troubleshooting
101
Troubleshooting Procedures
101
Controller LED
101
Sensor LED
103
Other Problems
104
Event Log Management
105
Introduction
105
Download the System Log
105
Log File Sections
105
Log Line Structure
105
Timestamp (Seconds Counter from the Latest Boot)
106
Timestamp (Absolute/Relative Value)
106
Event Description
106
Log File Example
107
Event List
107
10.2.10 Verbosity Level
108
10.2.11 Verbosity Level for Detection Access and Exit Events
108
INFO Events
109
System Boot
109
System Configuration
109
Factory Reset
109
Stop Signal
109
Restart Signal
110
Detection Access
110
Detection Exit
110
Dynamic Configuration in Use
110
Muting Status
110
10.3.10 Fieldbus Connection
111
10.3.11 MODBUS Connection
111
10.3.12 Session Authentication
111
10.3.13 Validation
111
10.3.14 Log Download
111
ERROR Events (Controller)
112
Introduction
112
Temperature Errors (TEMPERATURE ERROR)
112
Controller Voltage Errors (POWER ERROR)
112
Peripheral Error (PERIPHERAL ERROR)
112
Configuration Errors (FEE ERROR)
112
Output Errors (OSSD ERROR)
112
Flash Errors (FLASH ERROR)
113
Dynamic Configuration Error (DYNAMIC CONFIGURATION ERROR)
113
Internal Communication Error (INTERNAL COMMUNICATION ERROR)
113
Input Redundancy Error (INPUT REDUNDANCY ERROR)
113
Fieldbus Error (FIELDBUS ERROR)
113
RAM Error (RAM ERROR)
113
SD Backup or Restore Error (SD BACKUP or RESTORE ERROR)
113
Sensor Configuration Errors (SENSOR CONFIGURATION ERROR)
114
ERROR Events (Sensor)
114
Introduction
114
Sensor Configuration Error (SENSOR CONFIGURATION ERROR)
114
Misconfiguration Error (MISCONFIGURATION ERROR)
115
Status Error and Fault (STATUS ERROR/FAULT ERROR)
115
Protocol Error (PROTOCOL ERROR)
115
Sensor Voltage Errors (POWER ERROR)
115
Anti-Tampering Sensor (TAMPER ERROR)
115
Signal Error (SIGNAL ERROR)
116
Temperature Errors (TEMPERATURE ERROR)
116
MSS Error and DSS Error (MSS ERROR/DSS ERROR)
116
ERROR Events (CAN Bus)
116
Introduction
116
CAN Errors (CAN ERROR)
116
11 Maintenance
117
Planned Maintenance
117
Cleaning
117
Extraordinary Maintenance
117
Machinery Maintenance Technician
117
Controller Firmware Update
117
Replace a Sensor: System Recondition Function
117
Back up the Configuration to a PC
118
Back up the Configuration to a Microsd Card
118
Load a Configuration from a PC
118
Load a Configuration from a Microsd Card
118
Microsd Card Specifications
119
12 Technical References
120
Technical Data
120
General Specifications
120
Safety Parameters
120
Ethernet Connection (if Available)
121
Controller Features
121
Sensor Features
123
CAN Bus Cables Recommended Specifications
123
Tamper-Proof Screws Specifications
124
Non Tamper-Proof Screws Specifications
124
Bottom Screws Specifications
124
Terminal Blocks and Connector Pin-Outs
125
Digital Inputs and Outputs Terminal Block
125
Voltage and Current Limits for Digital Inputs
126
Power Supply Terminal Block
126
CAN Bus Terminal Block
126
Connectors M12 CAN Bus
127
Electrical Connections
128
Connection of Safety Outputs to the Programmable Logic Controller
128
Connection of Safety Outputs to an External Safety Relay
129
Connection of Stop Signal (Emergency Button)
130
Connection of Restart Signal (Dual Channel)
131
Connection of the Muting Input and Output (One Group of Sensors)
132
Connection of the Muting Input and Output (Two Groups of Sensors)
133
Detection Signal 1 and 2 Connection
134
Diagnostic Output Connection
135
Configuration Application Parameters
136
Parameter List
136
Digital Input Signals
140
Stop Signal
140
Muting (With/Without Pulse)
141
Restart Signal (Dual Channel, Redundancy Mode Coherent)
143
Restart Signal (Dual Channel, Redundancy Mode Inverted)
144
Restart Signal (Single Channel)
145
System Recondition (Dual Channel, Redundancy Mode Coherent)
145
System Recondition (Dual Channel, Redundancy Mode Inverted)
146
System Recondition (Single Channel)
146
Restart Signal + System Recondition (Dual Channel, Redundancy Mode Coherent)
146
Restart Signal + System Recondition (Dual Channel, Redundancy Mode Inverted)
147
Restart Signal + System Recondition (Single Channel)
147
Dynamic Configuration Switch (Redundancy Mode Coherent)
148
Dynamic Configuration Switch (Redundancy Mode Inverted)
149
13 Appendix
150
System Software
150
Introduction
150
Configuration
150
Competence
150
Installation Instructions
150
Outstanding Anomalies
150
Backward Compatibility
150
Change Control
150
Implemented Security Measures
150
Disposal
151
Service and Support
151
Service Hotline
151
Intellectual Property
151
Trademarks
151
Checklist for Installing ESPE
151
Introduction
151
Checklist
152
Order Guide
152
Sensors
152
Controllers
152
Accessories
153
Connection Technology - Connection Cables
153
Connection Technology - Interconnection Cables
153
Connection Technology - USB Interconnection Cables
153
Connection Technology - Terminating Resistors
154
Mounting Technology - Mounting Brackets
154
Mounting Technology - Protectors
154
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